Carrier ASPAS1CCL015 User Manual Download

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Owner’s Manual

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT

INSTALLATION!!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

This manual should remain with the unit.

Not intended for use in critical life support applications.

Liquid-cooled, Prepackaged

Standby Generators

Model Number:

ASPAS1CCL015

Summary of Contents for ASPAS1CCL015

Page 1: ...ACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY This manual should remain with the unit Not intended for use in critical life support applications Liquid cooled Prepa...

Page 2: ...tial fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Carrier strongly recommends that the operator read this O...

Page 3: ...ystem 9 2 5 Emergency Circuit Isolation Method 10 2 6 Total Circuit Isolation Method 10 2 7 Grounding the Generator 10 2 8 Generator AC Neutral Connections 10 2 9 Transfer Switch Signal Connections 10...

Page 4: ...ses must be piped safely away from any building or enclosure that houses the generator to an area where people animals etc will not be harmed This exhaust system must be installed properly in strict c...

Page 5: ...conduct electricity resulting in electric shock or may get caught in moving components causing injury FIRE HAZARDS Keep a fire extinguisher near the generator at all times Do NOT use any carbon tetra...

Page 6: ...at all times against excessive moisture dust dirt lint construction grit and cor rosive vapors Failure to utilize a Carrier transfer switch with this generator will void the warranty 1 3 AUTOMATIC SY...

Page 7: ...DEVICES The engine has several safety switches which cause the engine to automatically shut down under the fol lowing conditions low oil pressure high coolant tem perature engine overspeed low coolan...

Page 8: ...will not start or crank if the fuse is blown Replace the fuse with one of the same size type and rating Carrier normally uses an AGC fuse rated at 15 amps part number 022676 1 8 UNPACKING Handle ship...

Page 9: ...Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column 0 4 to 0 5 psi at all load ranges 1 12 RECONFIGURING THE FUEL SYSTEM NOTE All models are configured for natural g...

Page 10: ...oads that the unit will power The critical essential loads may need to be grouped together and wired into a sepa rate emergency distribution panel The standard transfer switch has no sensing or con tr...

Page 11: ...ing consider using a windbreak to protect the unit Install the generator on high ground where water levels will not rise and endanger it Allow sufficient room on all sides of the generator for mainten...

Page 12: ...nd or grounding rods For that purpose a GROUND LUG Figure 2 2 is provided on the gener ator mounting base Consult a qualified electrician for grounding requirements in the area Grounding procedures mu...

Page 13: ...n with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbon ate of soda to one gallon 4 liters of water The bicarbonate of soda solution is to be added unt...

Page 14: ...e system for leaks and other problems See Specifications Section 1 10 and Coolant Section 1 15 2 11 6 BELT TENSION Check the engine fan belt tension and condition prior to placing the unit into servic...

Page 15: ...r fully automatic operation pro ceed as follows Check that load circuits are connected to the utility power supply Set the AUTO OFF MANUAL switch to its AUTO position Set the generator main circuit br...

Page 16: ...eeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly overheats which causes it to shut down See Section 7 for installation drawings and vent loca...

Page 17: ...system at least once every three months Check all exhaust system pipes mufflers clamps etc for condition tightness leaks security damage 4 5 8 CHECK FAN BELT Inspect fan belts every three months Repla...

Page 18: ...Scheduled Maintenance Section 4 7 for recommended inspection 3 Check the spark plug gap using a wire feeler gauge Adjust the gap to 0 5 0 6 mm 0 020 0 025 inch by carefully bending the ground electro...

Page 19: ...as necessary 2 Check the battery fluid level of unsealed batteries and if necessary fill with DISTILLED WATER ONLY DO NOT USE TAP WATER IN BATTERIES 3 Have the state of charge and condition checked T...

Page 20: ...Remove the negative battery cable The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi tion from burning out sensitive control panel components and...

Page 21: ...level Correct as necessary 5 Check the natural gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check...

Page 22: ...looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enou...

Page 23: ...eated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Switch 3 Replace switch 4 Defective Coolant Temperature Switch 4 Replace switch 5 Defective Control Module circuit board 5 Replace b...

Page 24: ...Section 6 Notes Carrier Liquid cooled 15 kW Generators 22 Carrier...

Page 25: ...Carrier 23 Section 7 Installation Diagram Carrier Liquid cooled 15 kW Generators Drawing No 0E1533 B...

Page 26: ...H HOLDER MOUNTING SCREW 85 85 85 0 85 56 0 14 14 S16 S16 E1 S16 S16 S16 E2 S15 S15 120V BLUE YELLOW ORANGE TO GOVERNOR ACTUATOR BLACK RED BLUE BLUE BROWN BLACK BLUE BLUE BLUE NB VOLTAGE REGULATOR F F1...

Page 27: ...V 1 PHASE FL LIGHT FAULT INDICATOR EC ENGINE CONNECTION F1 FUSE 7 5 AMPS IN LINE F FUSE 15 AMPS CB2 CUSTOMER CONNECTION E1 CB1 00 22 11 DPE 6 33 AS 2 2 6 5 5 4 RED BLUE BLACK CAP CAPACITOR CB1 2 CIRCU...

Page 28: ...12 V 1 12 BATTERY 13 9 11 12 10 14 14 14 RED 5 8 6 4 3 85 0 56 85 85 5 14 DC VR 48 1 0 2 4 13 R 13 13 0 0 49 ACTUATOR CONNECTOR BLACK SM 16 GRD 48 DC A GOVERNOR ACTUATOR WTS 0 0 DIS WLS 85 85 0 LOS 14...

Page 29: ...OR LOS LOW OIL SWITCH GRD GROUND DCA DC ALTERNATOR ISC IGNITION SYSTEM CONTACT WLS WATER LEVEL SWITCH CC CONTROL CONTACTOR TO CONTROL PANEL 13 13 ACTUATOR CONNECTOR CONTROL UNIT GOVERNOR TO DC VOLTAGE...

Page 30: ...INS 11 0E1326 1 ASSY CARBURETOR LINKAGE ROD 12 0A7106 1 BRACKET STEPPER MOTOR 13 074031 AR LIQUID NEOPRENE 14 029333A 10 TIE WRAP 7 4 X 19 BLK UL 15 022507 2 SCREW HHC 1 4 20 X 1 2 G5 16 022473 2 WASH...

Page 31: ...G8 8 11 021991 1 EARTH STRAP 13 0D9335 2 PANEL SUPPORT 14 0D9336 2 PANEL BRACKET 15 0C2454 16 SCREW TH FRM M6 1 X 16 N WA Z JS 16 047411 1 SCREW HHC M6 1 0 X 16 G8 8 17 022097 1 WASHER LOCK M6 1 4 18...

Page 32: ...ROOF 17 GROUND WIRE FASTENER TO SECURE USE DOOR LATCH NOTE 11 24 7 10 4 9 24 26 25 19 8 5 12 10 NOTE 11 26 6 4 26 18 10 15 Y 26 13 17 26 11 17 15 1 21 24 3 20 23 22 11 8 2 11 29 Section 9 Exploded Vi...

Page 33: ...5 0 8 G8 YEL CHR 14 022152 3 WASHER LOCK 10 15 0912970064 3 ASSEMBLY BASE DOOR GROUND WIRE 16 023762 3 WASHER SHAKEPROOF EXT 10 STL 17 0912970063 3 GRD WIRE ASS Y 99HSB 18 022264 6 WASHER LOCK 8 M4 19...

Page 34: ...l Panel Drawing No 0F5240 22 29 26 51 28 26 25 10 27 33 9 5 8 6 7 31 50 34 49 12 28 42 3 40 39 38 41 11 2 30 57 17 16 28 18 28 29 56 38 13 40 23 24 39 41 1 40 28 35 46 44 45 47 39 36 32 32 37 48 41 4...

Page 35: ...2473 2 WASHER FLAT 1 4 M6 ZINC 28 0C2212 10 SCREW PHTT M4 0 7 X 16 ZYC 29 023762 2 WASHER SHAKEPROOF EXT 10 STL ITEM PART NO QTY DESCRIPTION 30 0C2267 14 SCREW HHTT M5 0 8 X 12 BP 31 023897 15 WASHER...

Page 36: ...24 17 11 10 14 11 19 17 18 20 26 21 20 25 22 24 57 33 11 14 9 24 72 10 11 10 14 1 24 35 34 36 44 45 14 71 12 46 11 10 49 47 70 11 10 6 69 29 56 67 59 52 54 58 64 63 65 62 60 7 Section 9 Exploded Views...

Page 37: ...45310257 1 GASKET INLET MANIFOLD 37 0E1100 1 MANIFOLD INTAKE MACHINED ITEM PART NO QTY DESCRIPTION 38 0E0561 1 ASSY WATER LEVEL SENSOR C E PL 39 0A6751 1 SW TMP 245 DEG 3 8 NPT 40 077996 1 CAP ANTIFRE...

Page 38: ...2 A 10 1 9 11 5 12 14 3 18 7 6 4 17 14 TUBE ON BLOCK 27 13 10 23 26 19 WATER INLET 8 8 8 20 8 ADAPTER 12 24 TO THERMOSTAT 6 7 Section 9 Exploded Views and Parts Carrier Liquid cooled 15 kW Generators...

Page 39: ...X 3 8 14 022473 7 WASHER FLAT 1 4 ZINC 15 0E0726 1 BRACKET WATER BOTTLE 1 5L MIT 16 076749 1 TANK COOLANT RECOVERY 17 075443 6 SCREW CRMPTIT 1 4 20 X 5 8 18 056892 4 SCREW CRIMPTITE 10 24 X 3 8 19 0A6...

Page 40: ...D 15 4 5 21 24 25 30 28 33 20 19 14 C 12 17 16 31 32 6 6 39 26 38 1 41 40 37 34 36 35 22 C 13 8 18 27 2 42 6 7 23 NATURAL GAS OUT 1 11 PORT 29 D Section 9 Exploded Views and Parts Carrier Liquid cool...

Page 41: ...7 1 ELBOW 90D STREET 3 4 24 062522 1 STUD TH 1 4 20 X 3 G2 ZNC FULL 25 022127 1 NUT HEX 1 4 20 STEEL 26 022259 2 NUT HEX 5 16 18 STEEL 27 050279 1 DECAL FUEL INLET NG 28 0A6125 2 STUD 5 16 18 X 1 25 F...

Page 42: ...2 5 9 15 14 17 To Blower Housing 32 23 24 35 1 21 28 7 22 33 10 29 16 30 18 2 6 19 20 31 21 4 To Engine Crankshaft 26 Section 9 Exploded Views and Parts Carrier Liquid cooled 15 kW Generators Alternat...

Page 43: ...H 11 075476 4 SCREW PPHM M4 0 7 X 16 12 0A5601 1 COVER REAR BEARING CARRIER 13 075554B 4 BOLT STATOR X 16 LG 14 0A9375 4 SCREW RHM 10 24 X 2 15 022152 4 WASHER LOCK 10 16 097146 1 FAN RING GEAR ASSEM...

Page 44: ...1 25 X 20 G8 8 8 075763 3 BOOT BATTERY CABLE 9 0D8668 1 BRACKET BATTERY HOLD DOWN 1 5 13 050331A 1 BATTERY POST COVER RED 14 050331 1 BATTERY POSTCOVER BLACK 15 0C2454 2 SCREW TH FRM M6 1X16 N WA Z J...

Page 45: ...R 1 5L MITSU 7 0E0170 1 BLANKET EXHAUST 1 5L MITSU 8 0D9437 1 MUFFLER 1 5L ACOUSTIC STANDARD 9 060366 2 STRAP MUFFLER 6 DIA 10 039253 4 SCREW HHC M8 1 25 X 20 G8 8 11 022145 4 WASHER FLAT 5 16 ZINC 12...

Page 46: ...deny warranty solely due to the lack of receipts or for your failure to ensure the completion of all scheduled maintenance As the engine purchaser owner you should however be aware that Generac may d...

Page 47: ...on 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point fo...

Page 48: ...roper fluid amounts Failures due but not limited to accident misuse abuse negligence or improper installation As with all mechanical devices the Carrier engines need periodic part s service and replac...

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