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20

f. Turn thermostat to “OFF” position. A hissing noise

indicates proper functioning of the reversing valve.

g. Allow 5 minutes between tests for pressure to

equalize before beginning heating test.

h. Adjust the thermostat to the lowest setting. Place

the thermostat mode switch in the “HEAT”

position.

i. Slowly raise the thermostat to a higher temperature

until the compressor activates.

j. Check for warm air delivery within a few minutes

after the unit has begun to operate.

k. Refer to Table 9. Check the temperature of both

entering and leaving water. If temperature is within

range, proceed with the test. If temperature is out-

side of the operating range, check refrigerant

pressures.

l. Check air temperature rise across the air coil when

compressor is operating. Air temperature rise

should be between 20 and 30 F.

m. Check for vibration, noise, and water leaks.

6. If unit fails to operate, perform troubleshooting analysis

(see troubleshooting section). If the check described fails

to reveal the problem and the unit still does not operate,

contact a trained service technician to ensure proper diag-

nosis and repair of the equipment.

7. When testing is complete, set system to maintain desired

comfort level.

NOTE: If performance during any mode appears abnormal

refer to the troubleshooting section of this manual. To obtain

maximum performance, the air coil should be cleaned before

start-up. Use a coil cleaner for use on indoor evaporator refrig-

eration equipment.

Table 12 — Temperature Change Through Heat 

Exchanger

Operating Limits

ENVIRONMENT — Units are designed for indoor installa-

tion only. Never install units in areas subject to freezing or

where humidity levels could cause cabinet condensation (such

as unconditioned spaces subject to 100% outside air).
POWER SUPPLY — A voltage variation of   10% of name-

plate utilization voltage is acceptable.
STARTING CONDITIONS — Starting conditions vary de-

pending upon model number and are based upon the following:
• Conditions in Table 9 are not normal or continuous operat-

ing conditions. Minimum/maximum limits are start-up con-

ditions to bring the building space up to occupancy

temperatures. Units are not designed to operate under these

conditions on a regular basis.

• Voltage utilization range complies with ARI Standard 110.

• Determination of operating limits is dependent primarily

upon three factors:

a. Ambient temperature
b. Return air temperature
c. Water temperature

• When any one of these factors is at minimum or maximum

levels, the other two factors should be at normal levels to

ensure proper unit operation.

Extreme variations in temperature and humidity and/or cor-

rosive water or air will adversely affect unit performance, reli-

ability, and service life.

Lockout Mode — 

If the microprocessor board is flashing

a system warning and the unit is locked out and not running,

the lockout can be cleared from the microprocessor by a mo-

mentary shutdown of incoming line voltage (208-vac or

230-vac). A lockout that still occurs after line voltage shut-

down means that the fault still exists and needs to be repaired.
HIGH-PRESSURE LOCKOUT (HP) — The  high-pressure

lockout will occur if the discharge pressure of the compressor

exceeds 600 psi. The lockout is immediate and has no delay

from the time the high-pressure switch opens to the lockout.

Upon lockout the compressor will be deenergized immediately.

The blower will be deenergized 15 seconds after the compres-

sor is deenergized.
LOW-PRESSURE LOCKOUT (LP)  —   The  low-pressure

lockout will occur if the suction pressure falls below 40 psi for

30 continuous seconds. The compressor will then be de-

energized and the blower will deenergize 15 seconds after the

compressor is deenergized.
FREEZE PROTECTION 1 LOCKOUT —   The  freeze  pro-

tection 1 lockout will occur if the liquid line temperature falls

below the set point (15 F or 30 F) for 30 continuous seconds.

See DIP switch 2 description in the DIP Switch Settings and

Operation section. The compressor will then be deenergized

and the blower will deenergize 15 seconds after the compressor

is deenergized.
FREEZE PROTECTION 2 LOCKOUT — The  freeze  pro-

tection 1 lockout will occur if the air coil temperature falls be-

low the set point 32 F for 30 continuous seconds. See DIP

switch 2. The compressor will then be deenergized and the

blower will deenergize 15 seconds after the compressor is

deenergized.
CONDENSATE OVERFLOW 1 LOCKOUT (CO1) —

The unit contains one condensate overflow sensor located in

the chassis drain pan below the air coil. A condensate lockout

will occur if the sensor senses condensate for 30 continuous

seconds. The compressor will then be deenergized and the

blower will deenergize 15 seconds after the compressor is

deenergized.
OVER/UNDER VOLTAGE PROTECTION — If  the  unit

control voltage is less than 18-vac or greater than 30-vac the

unit will shut down all inputs immediately. Once the voltage

has reached acceptable levels the unit microprocessor will

power “On” automatically and resume previous operation.
LEAVING WATER TEMPERATURE SENSOR FAIL-

URE (LWT) — If  the  leaving  water  temperature  thermistor

fails it will not affect the operation of the unit. This sensor is for

monitoring purposes only.
DISCHARGE AIR TEMPERATURE SENSOR FAILURE

(DAT) — If the discharge temperature thermistor fails it will

not affect the operation of the unit. This sensor is for monitor-

ing purposes only.
FREEZE PROTECTION 1 TEMPERATURE SENSOR

FAILURE (FP1) — If the freeze protection 1 thermistor fails

for 30 continuous seconds an FP1 lockout will occur. The

compressor will then be deenergized and the blower will deen-

ergize 15 seconds after the compressor is deenergized. The sen-

sor must be replaced if this lockout occurs.
FREEZE PROTECTION 2 TEMPERATURE SENSOR

FAILURE (FP2) — If the freeze protection 2 thermistor fails

for 30 continuous seconds an FP2 lockout will occur. The

compressor will then be deenergized and the blower will

deenergize 15 seconds after the compressor is deenergized. The

sensor must be replaced if this lockout occurs.

WATER FLOW GPM

RISE IN 

COOLING (°F)

DROP IN 

HEATING (°F)

For Closed Loop: Ground 
Source or Closed Loop 
Systems at 3 gpm per ton

9-12

4-8

For Open Loop: Ground Water 
Systems at 1.5 gpm per ton

20-26

10-17

Summary of Contents for AQUAZONE 50VS

Page 1: ... use can cause explosion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qualified installer service agency or a local distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individ ual instructions packaged with the kits or ...

Page 2: ...units quickly becomes clogged with construction dirt and debris which may cause system damage UNIT 50VSA B 50VSC D 50VSE F 50VSG H 50VSI J 50VSK L 50VSM N COOLING CAPACITY Btuh 9 200 11 700 16 500 18 000 22 500 28 500 32 700 HEATING CAPACITY Btuh 12 500 16 000 22 500 24 500 31 000 38 000 45 000 CABINET WEIGHT lb 120 170 CHASSIS WEIGHT lb 99 105 119 122 187 198 205 COMPRESSOR 1 each Rotary Scroll H...

Page 3: ...RISERS AIR COIL DRAIN PAN CONTROL BOX ACCESS OPTIONAL AUTO FLOW REGULATOR LOCATION CONDENSATE DRAIN PAN A A 2 1 2 2 1 2 FACTORY INSTALLED SUPPLY AND RETURN FEEDERS WITH BALL VALVES AIR COIL ACOUSTICAL INSULATION a50 8295 UNIT DIMENSION A in WATER CONNECTION SIZE FPT in COIL CONNECTION SIZE in 50VSA B 18 1 2 1 2 50VSC D 18 1 2 1 2 50VSE F 18 3 4 3 4 50VSG H 18 3 4 3 4 50VSI J 241 4 3 4 3 4 50VSK L ...

Page 4: ... 6 Construction is roll formed aluminum frame and blades 7 Standard finish is powder coated and will be the same color as the return grille 8 Installation of grille on adjacent unit sides may require a duct extension to prevent air bypass around discharge grilles 9 Mounting hardware included DIMENSIONAL DATA Grille Size in Cabinet Height W in H in A in B in C in 16 x 14 STD 157 16 137 16 18 16 8 1...

Page 5: ... Standard finish is powder coated and will be the same color as the return grille 7 Installation of grille on adjacent unit sides may require a duct extension to prevent air bypass around discharge grilles 8 Mounting hardware included DIMENSIONAL DATA Grille Size in Cabinet Height W in H in A in B in C in D in 16 x 14 STD 153 16 133 16 173 4 153 4 N A 47 8 14 x 12 STD 133 16 113 16 153 4 133 4 67 ...

Page 6: ...26 28 58 00 63 15 61 11 24 19 17 68 24 91 2 95 55 35 STANDARD PERIMETER BYPASS ALLEN LOCK REMOVABLE OPTIONAL PERIMETER BYPASS ALLEN LOCK OR KEY LOCK HINGED OPTIONAL LOUVERED ALLEN LOCK REMOVABLE a50 8298 30 38 2 38 ROUGH IN OPENING PLUS 1 4 in a50 8300 a50 8297 NOTE All dimensions are in inches Fig 4 Return Panel and Frame Dimensions 50VSA VSH Units ...

Page 7: ...58 75 27 13 32 28 30 19 61 86 19 68 24 91 58 75 2 95 STANDARD PERIMETER BYPASS ALLEN LOCK REMOVABLE OPTIONAL PERIMETER BYPASS ALLEN LOCK OR KEY LOCK HINGED OPTIONAL LOUVERED ALLEN LOCK REMOVABLE a50 8299 24 38 2 38 ROUGH IN OPENING PLUS 1 4 in a50 8301 a50 8297 NOTE All dimensions are in inches Fig 5 Return Panel and Frame Dimensions 50VSI VSN Units ...

Page 8: ...e units can prevent proper start up and necessitate costly clean up operations Before installing any of the system components be sure to examine each pipe fitting and valve and remove any dirt or foreign material found in or on these components INSPECT UNIT To prepare the unit for installation com plete the procedures listed below 1 Compare the electrical data on the unit nameplate with ordering a...

Page 9: ...y riser copper type size length and insulation thickness are determined by the location of the water source heat pump unit in the building Chilled water and hot water risers are available in Type M Type L copper varying diameters from 3 4 to 21 2 in and with either no insulation 1 2 or 3 4 in thick closed cell foam insulation Condensate risers are available in Type M copper varying diameters from ...

Page 10: ...isers in the pipe chase and shim the cabinet level Plumb risers in two planes to assure proper unit operation and condensate drainage 4 Attach the cabinet assembly to the floor and the building structure on at least two sides using sheet metal angles field provided A field provided base vibration dampen ing pad can be used to help eliminate transfer of any vi bration to the structure If vibration ...

Page 11: ...ping on the plot plan as an aid in avoiding po tential future damage to the installation Piping Installation All earth loop piping materials should be limited to polyethylene fusion only for in ground sections of the loop Galvanized or steel fittings should not be used at any time due to their tendency to corrode All plastic to metal threaded fittings should be avoided due to their potential to le...

Page 12: ...OPEN LOOP AND RECIRCULATING WELL Scaling Potential Primary Measurement Above the given limits scaling is likely to occur Scaling indexes should be calculated using the limits below pH Calcium Hardness Method All N A pH 7 5 and Ca Hardness 100 ppm Index Limits for Probable Scaling Situations Operation outside these limits is not recommended Scaling indexes should be calculated at 150 F for direct u...

Page 13: ...ical shock can cause personal injury or death When installing or servicing system always turn off main power to system There may be more than one disconnect switch UNIT SUPPLY VOLTAGE V Hz Ph MOTOR VOLTAGE V Hz Ph FAN MOTOR FLA A MOTOR POWER W MIN CIRCUIT AMP MAX FUSE SIZE A 50VSA B 208 230 1 60 208 230 1 60 0 30 130 6 2 15 50VSC D 208 230 1 60 208 230 1 60 0 40 142 8 3 15 50VSE F 208 230 1 60 208...

Page 14: ...place with the orange wire 7 Before connecting BacNet or LonWorks card connect com municating thermostat then short J1 2 3 If adding terminating resistance short J1 1 2 BR1 Fan Relay Speed 1 BR2 Fan Relay Speed 2 CC Compressor Contactor CO Condensate Overflow CR Compressor Relay DAT Discharge Air Temperature FP1 Freeze Protection Water Side FP2 Freeze Protection Air Side HP High Pressure Switch LP...

Page 15: ... Flush risers as follows 1 Close shut off valves at each unit on the riser except the shut off valve on the top floor 2 Flush solution through supply riser NOTE The solution passes through the top floor connec tion down the return riser 3 When the building has more than 10 floors connect the supply and return run outs on the top two floors to divide the water flow and reduce pressure drop at the p...

Page 16: ...the return panel perform the following checks a Ensure that fan wheel rotates freely and does not rub against housing If rough handling during ship ping has caused fan wheel to shift adjust as neces sary b Verify that water piping connections to the chassis are complete and that unit service valves which were closed during flushing have been opened c Verify that power between the cabinet and chass...

Page 17: ...RIGHT LEFT FRONT DB DF DK DC DG DA DE DJ DL NA NC NB NO SUPPLY OPENINGS SINGLE SUPPLY TA TJ TE TRIPLE SUPPLY DOUBLE SUPPLY SUPPLY AIR TO ROOM RETURN AIR FROM ROOM Dimension to suit local codes and installer R C S MASTER SLAVE Field supplied and installed piping Cross hoses in slave cabinet 36 in hoses required in slave unit R C S R S LEGEND C Condensate Drain R Return S Supply a50 8302 eps Fig 12 ...

Page 18: ...ntrol board DIP switch settings Table 10 Heat Pump Control Board PCB LEGEND Table 11 BacNet Control Board PCB LEGEND DIP Switch Settings and Operation DIP SWITCH 1 Test Mode Off Normal Mode On Test Mode Test mode is used to speed up the operation sequence of the unit therefore creating a more timely trouble shooting technique All time delays are shorted by 10 times with the exception of the high p...

Page 19: ...or will then verify that the anti short cycling delay has been satisfied Once the anti short cycling delay has been satis fied the compressor and will cycle On The blower will cycle On in high speed 15 seconds after the compressor is cycled On HEATING FIRST STAGE Y1 When the microproces sor receives Y1 at the 24 vac thermostat input connection the unit will proceed with the cooling first stage seq...

Page 20: ...hut down means that the fault still exists and needs to be repaired HIGH PRESSURE LOCKOUT HP The high pressure lockout will occur if the discharge pressure of the compressor exceeds 600 psi The lockout is immediate and has no delay from the time the high pressure switch opens to the lockout Upon lockout the compressor will be deenergized immediately The blower will be deenergized 15 seconds after ...

Page 21: ...ean Care must be taken not to damage the aluminum fins while cleaning Cabinet The cabinet can be cleaned using a mild detergent Do not allow water to stay in contact with the cabi net for long periods of time to prevent corrosion of the cabinet sheet metal Refrigerant System To maintain sealed circuit integ rity do not install service gages unless unit operation appears abnormal Verify that air an...

Page 22: ...ergized The sen sor must be replaced if this lockout occurs If unit performance during any mode appears abnormal re fer to Table 13 Table 13 Troubleshooting LEGEND NOTE Warning LEDs and error codes are found on the system con trol board FAULT DESCRIPTION ERROR CODE COMMTSTAT SYSTEM WARNING FLASH SYSTEM LOCKOUT STEADY ON POSSIBLE FAULT CAUSE LED1 LED2 LED3 LED4 LED1 LED2 LED3 LED4 High Pressure Loc...

Page 23: ...ION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTAGE IS CONT...

Page 24: ...LING CYCLE ANALYSIS HEAT OF EXTRACTION ABSORPTION OR HEAT OF REJECTION FLOW RATE GPM x TEMP DIFF DEG F x FLUID FACTOR Btu hr SUPERHEAT SUCTION TEMPERATURE SUCTION SATURATION TEMPERATURE DEG F SUBCOOLING DISCHARGE SATURATION TEMPERATURE LIQUID LINE TEMPERATURE DEG F Use 500 for water 485 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE F F AIR COIL F PSI WATER OUT WATER IN F PSI F L...

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