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19

OPERATION

Power Up Mode — 

The unit will not operate until all the

inputs, terminals and safety controls are checked for normal
operation.
NOTE: The compressor will have a 5-minute anti-short cycle
upon power up.

Units with Aquazone™ Complete C Control

STANDBY — Y and W terminals are not active in standby
mode, however the O and G terminals may be active, depend-
ing on the application. The compressor will be off.
COOLING — Y and O terminals are active in Cooling mode.
After power up, the first call to the compressor will initiate a
5 to 80 second random start delay and a 5-minute anti-short
cycle protection time delay. After both delays are complete, the
compressor is energized. 
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 1 — 

Terminal Y is active in heating

stage 1. After power up, the first call to the compressor will
initiate a 5 to 80 second random start delay and a 5-minute anti-
short cycle protection time delay. After both delays are
complete, the compressor is energized. 
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 2 — To enter Stage 2 mode, terminal W
is active (Y is already active). Also, the G terminal must be
active or the W terminal is disregarded. The compressor relay
will remain on and EH1 is immediately turned on. EH2 will
turn on after 10 minutes of continual stage 2 demand.
NOTE: EH2 will not turn on (or if on, will turn off) if FP1 tem-
perature is greater than 45 F and FP2 is greater than 110 F.
EMERGENCY HEAT — In emergency heat mode, terminal
W is active while terminal Y is not. Terminal G must be active
or the W terminal is disregarded. EH1 is immediately turned
on. EH2 will turn on after 5 minutes of continual emergency
heat demand.

Units with Aquazone Deluxe D Control

STANDBY/FAN ONLY — The compressor will be off. The
Fan Enable, Fan Speed, and reversing valve (RV) relays will be
on if  inputs are present. If there is a Fan 1 demand, the Fan
Enable will immediately turn on. If there is a Fan 2 demand,
the Fan Enable and Fan Speed will immediately turn on.
NOTE: DIP switch 5 on S1 does not have an effect upon Fan 1
and Fan 2 outputs.
HEATING STAGE 1 — In Heating Stage 1 mode, the Fan
Enable and Compressor relays are turned on immediately.
Once the demand is removed, the relays are turned off and the
control reverts to Standby mode. If there is a master/slave or
dual compressor application, all compressor relays and related
functions will operate per their associated DIP switch 2 setting
on S1.
HEATING STAGE 2 — In Heating Stage 2 mode, the Fan
Enable and Compressor relays remain on. The Fan Speed relay
is turned on immediately and turned off immediately once the
demand is removed. The control reverts to Heating Stage 1
mode. If there is a master/slave or dual compressor application,
all compressor relays and related functions will operate per
their associated DIP switch 2 setting on S1.

HEATING STAGE 3 — In Heating Stage 3 mode, the Fan
Enable, Fan Speed and Compressor relays remain on. The EH1
output is turned on immediately. With continuing Heat Stage 3
demand, EH2 will turn on after 10 minutes. EH1 and EH2 are
turned off immediately when the Heating Stage 3 demand is re-
moved. The control reverts to Heating Stage 2 mode.

 Output EH2 will be off if FP1 is greater than 45 F AND

FP2 (when shorted) is greater than 110 F during Heating
Stage 3 mode. This condition will have a 30-second recogni-
tion time. Also, during Heating Stage 3 mode, EH1, EH2, Fan
Enable, and Fan Speed will be ON if G input is not active.
EMERGENCY HEAT — In Emergency Heat mode, the Fan
Enable and Fan Speed relays are turned on. The EH1 output is
turned on immediately. With continuing Emergency Heat de-
mand, EH2 will turn on after 5 minutes. Fan Enable and Fan
Speed relays are turned off after a 60-second delay. The control
reverts to Standby mode.

Output EH1, EH2, Fan Enable, and Fan Speed will be ON if

the G input is not active during Emergency Heat mode.
COOLING STAGE 1 — In Cooling Stage 1 mode, the Fan
Enable, compressor and RV relays are turned on immediately.
If configured as stage 2 (DIP switch set to OFF) then the com-
pressor and fan will not turn on until there is a stage 2 demand.
The fan Enable and compressor relays are turned off immedi-
ately when the Cooling Stage 1 demand is removed. The con-
trol reverts to Standby mode. The RV relay remains on until
there is a heating demand. If there is a master/slave or dual
compressor application, all compressor relays and related func-
tions will track with their associated DIP switch 2 on S1.
COOLING STAGE 2 — In Cooling Stage 2 mode, the Fan
Enable, compressor and RV relays remain on. The Fan Speed
relay is turned on immediately and turned immediately once
the Cooling Stage 2 demand is removed. The control reverts to
Cooling Stage 1 mode. If there is a master/slave or dual com-
pressor application, all compressor relays and related functions
will track with their associated DIP switch 2 on S1.
NIGHT LOW LIMIT (NLL) STAGED HEATING — In  NLL
staged Heating mode, the override (OVR) input becomes ac-
tive and is recognized as a call for heating and the control will
immediately go into a Heating Stage 1 mode. With an addition-
al 30 minutes of NLL demand, the control will go into Heating
Stage 2 mode. With another additional 30 minutes of NLL
demand, the control will go into Heating Stage 3 mode. 

SYSTEM TEST

System testing provides the ability to check the control

operation. The control enters a 20-minute Test mode by mo-
mentarily shorting the test pins. All time delays are increased
15 times. See Fig. 4.

Test Mode — 

To enter Test mode on C or D controls, cycle

the power 3 times within 60 seconds. The LED (light-emitting
diode) will flash a code representing the last fault when enter-
ing the Test mode. The alarm relay will also power on and off
during Test mode. See Tables 19 and 20. To exit Test mode,
short the terminals for 3 seconds or cycle the power 3 times
within 60 seconds.
NOTE: Deluxe D Control has a flashing code and alarm relay
cycling code that will both have the same numerical label.
For example, flashing code 1 will have an alarm relay cycling
code 1. Code 1 indicates the control has not faulted since the
last power off to power on sequence.

Summary of Contents for aquazone 50RTG

Page 1: ...l 19 Units with Aquazone Deluxe D Control 19 SYSTEM TEST 19 20 Test Mode 19 Retry Mode 20 Aquazone Deluxe D Control LED Indicators 20 SERVICE 20 22 Filters 20 Water Coil 20 Condensate Drain Pans 21 Refrigerant System 21 Condensate Drain Cleaning 21 Air Coil Cleaning 21 Condenser Cleaning 21 Checking System Charge 22 Refrigerant Charging 22 Air Coil Fan Motor Removal 22 TROUBLESHOOTING 22 25 Thermi...

Page 2: ... clearance for filter replacement and drain pan cleaning Do not allow piping conduit etc to block filter access 8 Provide sufficient access to allow maintenance and servicing of the fan and fan motor compressor and coils 9 Provide an unobstructed path to the unit Space should be sufficient to allow removal of unit if necessary 10 Provide ready access to water valves and fittings and screwdriver ac...

Page 3: ...cult to remove once unit is installed Step 3 Location of Unit The following guide lines should be considered when choosing a location for WSHP Refer to Fig 1 and 2 for unit dimensional data Provide sufficient space for water electrical and duct connections Locate unit in an area that allows for easy access and removal of filter and access panels Allow enough space for service personnel to perform ...

Page 4: ...2 43 90 81 00 12 32 4 692 6 614 12 57 x 30 00 1 07 39 52 43 90 81 00 12 32 4 692 6 614 12 57 x 30 00 1 1 4 08 45 40 49 90 91 07 16 48 5 692 6 614 18 95 x 36 00 1 1 4 10 12 45 40 49 90 91 07 16 48 5 692 6 614 18 95 x 36 00 1 1 2 15 20 50 62 88 00 91 07 16 48 4 543 6 566 18 95 x 74 00 2 NOTES 1 All dimensions are in inches 2 Carrier works continuously to improve its products As a result the design a...

Page 5: ... CURB DIMENSIONS in A B C E F Return Air Transition Supply Air Transition G H J K G H J K 50RTGACURBCAAA 35 25 72 25 18 00 1 50 12 50 22 00 16 00 39 25 33 25 27 00 21 00 39 25 33 25 50RTGACURBBAAA 41 25 82 25 21 00 1 50 12 50 25 00 19 00 45 25 39 25 27 00 21 00 45 25 39 25 50RTGACURBAAAA 78 875 82 25 21 00 5 00 9 00 25 00 19 00 82 875 76 875 27 00 21 00 82 875 76 875 Fig 2 50RTG Roof Curb Dimensio...

Page 6: ...piping Piping systems utilizing water temperatures below 50 F require 1 2 in closed cell insulation on all piping surfaces to eliminate condensation All plastic to metal threaded fittings should be avoided due to the potential to leak Use a flange fitted substitute Teflon tape thread sealant is recommended to minimize internal fouling of the heat exchanger Use backup wrench Do not overtighten conn...

Page 7: ...e desired airflow performance Performance is selected by matching the desired performance with the appro priate region in Tables 4 12 Per the table notes regions desig nated by A B C and D represent motor drive options NOTE Factory installed sheaves are field adjustable Refer to Tables 4 12 for adjustment points Table 2 Water Quality Guidelines If the concentration of these corrosives exceeds the ...

Page 8: ...izer Relay EH1 Auxiliary Heat Stage 1 EH2 Auxiliary Heat Stage 2 ES Enthalpy Sensor FP1 Sensor Water Coil Freeze Protection FP2 Sensor Air Coil Freeze Protection HP High Pressure Switch JW1 Jumper Alarm Mode LAR Low Ambient Relay LOC Loss of Charge Pressure Switch MAS Mixed Air Sensor NEC National Electrical Code OAT Outside Air Thermostat PM Performance Monitor P1 Field Wiring Terminal Block RVS ...

Page 9: ... 0 2 3 9 2 1 70 Amp 55 8 460 60 3 10 0 70 0 2 3 4 3 1 35 Amp 26 8 575 60 3 8 2 54 0 2 3 3 4 1 30 Amp 21 9 20 208 230 60 3 33 3 232 0 2 5 13 2 1 125 Amp 88 1 460 60 3 17 0 116 0 2 5 6 6 1 60 Amp 44 9 575 60 3 12 8 97 0 2 5 5 6 1 45 Amp 34 4 FLA Full Load Amps HACR Heating Air Conditioning and Refrigeration LRA Lock Rotor Amps RLA Rated Load Amps SCFM AIRFLOW EXTERNAL STATIC PRESSURE in wg 0 1 0 2 0...

Page 10: ...6 0 80 0 85 0 89 0 94 0 97 1 01 1 06 RPM 832 878 923 967 1010 1053 1095 1136 1176 1219 Turns Out 3 0 2 5 1 5 1 0 0 0 3 0 2 5 2 0 1 5 1 0 1900 BHP 0 80 0 85 0 89 0 94 0 98 1 02 1 07 1 11 1 16 1 20 RPM 875 919 961 1003 1045 1086 1127 1166 1204 1242 Turns Out 2 5 1 5 1 0 0 0 3 0 2 5 2 0 1 5 1 0 0 5 BHP Brake Horsepower SCFM Standard Cubic Feet Per Minute SCFM AIRFLOW EXTERNAL STATIC PRESSURE in wg 0 ...

Page 11: ...091 1119 1147 1174 1202 1228 Turns Out 2 5 1 5 1 0 0 5 5 0 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 1 0 3250 BHP 1 60 1 67 1 75 1 83 1 90 1 98 2 06 2 13 2 22 2 30 2 39 2 48 2 56 2 65 RPM 915 945 974 1001 1029 1056 1082 1109 1135 1161 1187 1212 1238 1263 Turns Out 1 0 0 5 5 0 4 5 4 0 3 5 3 0 2 5 2 5 2 0 1 5 1 0 1 0 0 5 BHP Brake Horsepower SCFM Standard Cubic Feet Per Minute SCFM AIRFLOW EXTERNAL STATIC PRE...

Page 12: ...5 907 929 950 971 991 1012 Turns Out 3 5 3 0 4 5 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 1 0 0 5 4700 BHP 2 32 2 42 2 52 2 61 2 71 2 81 2 90 RPM 803 825 848 869 891 912 933 Turns Out 4 5 4 0 3 5 3 5 3 0 2 5 2 0 Operation Not Recommended 5000 BHP 2 76 2 86 2 96 RPM 847 868 889 Turns Out 3 5 3 5 3 0 BHP Brake Horsepower SCFM Standard Cubic Feet Per Minute SCFM AIRFLOW EXTERNAL STATIC PRESSURE in wg 0 2 0 3 ...

Page 13: ... 5 3 0 2 5 2 0 1 5 1 0 0 5 7000 BHP 2 05 2 19 2 34 2 49 2 64 2 79 2 95 3 10 3 26 3 41 3 56 3 73 3 88 RPM 625 654 683 710 737 764 790 815 840 864 888 911 934 Turns Out 4 0 3 0 2 5 2 0 1 0 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 7500 BHP 2 46 2 62 2 77 2 94 3 09 3 26 3 41 3 58 3 74 3 91 4 08 4 25 Operation Not Recommended RPM 660 687 714 740 766 791 816 840 864 887 910 933 Turns Out 3 0 2 5 1 5 1 0 4 0 3 5 ...

Page 14: ...e Y signal of the thermostat PRE START UP System Checkout When the installation is complete and the system is cleaned and flushed follow the System Checkout procedure outlined below 1 Voltage Ensure that the voltage is within the utilization range specifications of the unit compressor and fan motor 2 System Water Temperature Ensure that the system water temperature is within an acceptable range to...

Page 15: ...or 30 F To select 30 F as the limit DO NOT clip the jumper To select 10 F as the limit for anti freeze sys tems clip the jumper ALARM RELAY SETTING Select jumper 4 JW4 AL2 Dry for connecting alarm relay terminal AL2 to 24 vac R or to remain as a dry contact no connection To connect AL2 to R do not clip the jumper To set as dry contact clip the jumper LOW PRESSURE SETTING The D Control can be con f...

Page 16: ... the OVR input If OVR input becomes active then the D control will enter Night Low Limit NLL staged heating mode The NLL staged heating mode will then provide heating during the NSB period Water Valve Slow Opening If relay is config ured for Water Valve slow opening the relay will start 60 sec onds prior to starting compressor relay Outside Air Damper OAD If relay is configured for OAD the relay w...

Page 17: ...osition 2 Slowly turn the thermostat to a higher temperature until the compressor activates 3 Check for warm air delivery at the unit grille within a few minutes after the unit has begun to operate 4 Check the temperature of both supply and discharge water If temperature is within range proceed If tempera ture is outside the range check the heating refrigerant pressures 5 Once the unit has begun t...

Page 18: ...g water should be used to avoid freeze damage to the unit Once antifreeze is selected the JW3 jumper FP1 should be clipped on the control to select the low temperature anti freeze 13 F set point to avoid nuisance faults Table 17 Approximate Fluid Volume gal per 100 Ft of Pipe LEGEND NOTE Volume of heat exchanger is approximately 1 0 gallon Table 18 Antifreeze Percentages by Volume Cooling Tower Bo...

Page 19: ...n The EH1 output is turned on immediately With continuing Heat Stage 3 demand EH2 will turn on after 10 minutes EH1 and EH2 are turned off immediately when the Heating Stage 3 demand is re moved The control reverts to Heating Stage 2 mode Output EH2 will be off if FP1 is greater than 45 F AND FP2 when shorted is greater than 110 F during Heating Stage 3 mode This condition will have a 30 second re...

Page 20: ...onal Open Slow Flash Fault Retry Open Fast Flash Lockout Closed Slow Flash Over Under Voltage Shutdown Open Closed after 15 minutes Flashing Code 1 Test Mode No fault in memory Cycling Code 1 Flashing Code 2 Test Mode HP Fault in memory Cycling Code 2 Flashing Code 3 Test Mode LP Fault in memory Cycling Code 3 Flashing Code 4 Test Mode FP1 Fault in memory Cycling Code 4 Flashing Code 5 Test Mode F...

Page 21: ...ng Vapors from vent pipe are not harmful but take care to prevent liquid from being carried over by the gases Warm solution acts faster but cold solution is just as effec tive if applied for a longer period GRAVITY FLOW METHOD Do not add solution faster than vent can exhaust the generated gases When condenser is full allow solution to remain overnight then drain condenser and flush with clean wate...

Page 22: ...n left side of bracket 4 Slide motor bracket assembly to extreme right and lift out through space between fan scroll and side frame Rest motor on a high platform such as a step ladder Do not allow motor to hang by its power wires TROUBLESHOOTING Fig 10 and 11 and Table 22 When troubleshooting problems with a WSHP consider the following Thermistor A thermistor may be required for single phase units...

Page 23: ...ALVE FP2 FP1 LIQUID LINE WATER IN WATER OUT CONDENSATE OVERFLOW CO AIR COIL FREEZE PROTECTION WATER COIL PROTECTION THERMISTOR F F AIR COIL LEGEND Fig 11 FP1 and FP2 Thermistor Location COAX Coaxial Heat Exchanger Airflow Refrigerant Liquid Line Flow ...

Page 24: ...k Tables 4 12 X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 30 F vs 10 F Normal airside applications will require 30 F only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain Check for blockage and clean drain X X Improper trap Check trap dimensio...

Page 25: ...hermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no airflow in heating Check for dirty air filter and clean or replace Check fan motor operation ...

Page 26: ...continue or change at any time specifications or designs without notice and without incurring obligations PC 111 Catalog No 535 004 Printed in U S A Form 50R 2SI Pg 26 8 02 Replaces New Book 1 4 Tab 5a 5a Copyright 2002 Carrier Corporation ...

Page 27: ...ECTION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTAGE IS C...

Page 28: ...REJECTION FLOW RATE GPM x TEMP DIFF DEG F x FLUID FACTOR Btu hr SUPERHEAT SUCTION TEMPERATURE SUCTION SATURATION TEMPERATURE DEG F SUBCOOLING DISCHARGE SATURATION TEMPERATURE LIQUID LINE TEMPERATURE DEG F Use 500 for water 485 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE F F AIR COIL F PSI WATER OUT WATER IN F PSI LOOK UP PRESSURE DROP IN TABLE 16 TO DETERMINE FLOW RATE F LIQUI...

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