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Boilerless Changeover Temperature — Switch 8 on S1

provides selection of boilerless changeover temperature set

point. Select OFF for set point of 50 F or select ON for set

point of 40 F. 

If switch 8 is set for 50 F, then the compressor will be used

for heating as long as the FP1 is above 50 F. The compressor

will not be used for heating when the FP1 is below 50 F and the

compressor will operates in emergency heat mode, staging on

EH1 and EH2 to provide heat. If a thermal switch is being used

instead of the FP1 thermistor, only the compressor will be used

for heating mode when the FP1 terminals are closed. If the FP1

terminals are open, the compressor is not used and the control

goes into emergency heat mode. 
DIP SWITCH BANK 2 (S2) — This  set  of  DIP  switches  is

used to configure accessory relay options. See Fig. 16, 18, 20,

22, and 23.
Switches 1 to 3 — These DIP switches provide selection of

Accessory 1 relay options. See Table 15A for DIP switch

combinations.
Switches 4 to 6 — These DIP switches provide selection of

Accessory 2 relay options. See Table 15B for DIP switch

combinations. 

Table 15A — DIP Switch Block S2 —

 Accessory 1 Relay Options

LEGEND

NOTE: All other DIP switch combinations are invalid.

Table 15B — DIP Switch Block S2 —

Accessory 2 Relay Options

LEGEND

NOTE: All other switch combinations are invalid.

Auto Dehumidification Mode or High Fan Mode — Switch 7

provides selection of auto dehumidification fan mode or high

fan mode. In auto dehumidification fan mode, the fan speed

relay will remain off during cooling stage 2 if terminal H is

active. In high fan mode, the fan enable and fan speed relays will

turn on when terminal H is active. Set the switch to ON for auto

dehumidification fan mode or to OFF for high fan mode.
Factory Setting  — Switch 8 is set to ON. Do not change the

switch to OFF unless instructed to do so by the factory.

Units with Modulating Hot Water Reheat
(HWR) Option

STANDALONE  —  NO  DDC  CONTROLS  —   A  heat

pump equipped with hot water reheat (HWR) can operate in

three modes: cooling, cooling with reheat, and heating. The

cooling and heating modes are like any other water source heat

pump. The reversing valve ("O" signal) is energized in cool-

ing, along with the compressor contactor(s) and blower relay.

In the heating mode, the reversing valve is deenergized.

Almost any thermostat will activate the heat pump in heating

or cooling modes. The Deluxe D microprocessor board, which

is standard with the HWR option, will accept either heat pump

(Y,O) thermostats or non-heat pump (Y,W) thermostats.

The reheat mode requires either a separate humidistat/

dehumidistat or a thermostat that has an integrated dehumidifi-

cation function for activation. The Deluxe D board is config-

ured to work with either a humidistat or dehumidistat input to

terminal “H” (DIP switch settings for the Deluxe D board are

shown in Table 16). Upon receiving an “H” input, the Deluxe

D board will activate the cooling mode and engage reheat.

Table 16 — Humidistat/Dehumidistat Logic and 

Deluxe D DIP Switch Settings

Table 17 shows the relationship between thermostat input

signals and unit operation. There are four operational inputs for

single-stage units and six operational inputs for dual-stage

units:
• Fan  Only
• Cooling Stage 1

• Cooling Stage 2

• Heating Stage 1
• Heating Stage 2

• Reheat Mode
WSHP OPEN CONTROLS — A heat pump equipped with

the hot water reheat option and the WSHP Open controller,

operates in three modes: Cooling, Heating and Dehumidifica-

tion. Cooling and Heating modes follow the standard water

source heat pump operation with the reversing valve control-

ling the operating mode (Heating or Cooling) and the compres-

sor.

The hot water reheat option uses the Deluxe D board and

the optional humidity sensor to provide dehumidification oper-

ation that is separate from the standard heating or cooling cy-

cle. The Dehumidification mode is active when the value of the

humidity sensor exceeds the appropriate (occupied or unoccu-

pied) humidity setpoint in the WSHP Open controller. When

this occurs, the WSHP Open controller outputs a signal to the

H terminal of the Deluxe D board which starts dehumidifica-

tion with hot water reheat. The WSHP Open controller also

sets the fan to operate at the airflow defined by the medium fan

speed and the tap setting of SW3 and SW4. Dehumidification

is ONLY active when neither cooling nor heating is required

and the humidity sensor value exceeds the humidity setpoint.

Also, both the HWR option and the Optional RH sensor must

be set to Enable in the WSHP Open control for dehumidifica-

tion.
HWR   APPLICATION   CONSIDERATIONS   —   Unlike

most hot gas reheat options, the HWR option will operate

over a wide range of entering-water temperatures (EWTs).

Special flow regulation (water regulating valve) is not

required for low EWT conditions. However, below 55 F,

supply-air temperatures cannot be maintained at 72 F

because the cooling capacity exceeds the reheat coil capac-

ity at low water temperatures. Below 55 F, essentially all

water is diverted to the reheat coil (no heat of rejection to

the building loop). Although the HWR option will work fine

with low EWTs, overcooling of the space may result with

well water systems or, on rare occasions, with ground loop

(geothermal) systems (NOTE: Extended range units are

required for well water and ground loop systems). Since

dehumidification is generally only required in cooling, most

ACCESSORY 1

RELAY OPTIONS

DIP SWITCH POSITION

1

2

3

Cycle with Fan

On

On

On

Digital NSB

Off

On

On

Water Valve — Slow Opening

On

Off

On

OAD

On

On

Off

Reheat — Humidistat

Off

Off

Off

Reheat — Dehumidistat

Off

On

Off

NSB —

Night Setback

OAD —

Outside Air Damper

ACCESSORY 2

RELAY OPTIONS

DIP SWITCH POSITION

4

5

6

Cycle with Compressor

On

On

On

Digital NSB

Off

On

On

Water Valve — Slow Opening

On

Off

On

OAD

On

On

Off

NSB —

Night Setback

OAD —

Outside Air Damper

Sensor

2.1

2.2

2.3

Logic

Reheat 

(ON) - H

Reheat 

(OFF) - H

Humidistat

Off

Off

Off

Reverse

0 VAC

24 VAC

Dehumidistat

Off

On

Off

Standard

24 VAC

0 VAC

Summary of Contents for AQUAZONE 50PTD026

Page 1: ...ONE NO DDC CONTROLS WSHP OPEN CONTROLS HWR APPLICATION CONSIDERATIONS HWR COMPONENT FUNCTIONS Deluxe D Control Accessory Relay Configurations 32 Page START UP 33 38 Operating Limits 33 Scroll Compressor Rotation 34 Unit Start Up Cooling Mode 34 Unit Start Up Heating Mode 34 Unit Start Up with WSHP Open Controls 36 Flow Regulation 37 Flushing 37 Antifreeze 37 Cooling Tower Boiler Systems 38 Ground ...

Page 2: ...TICAL AND DOWNFLOW UNITS 50PTV PTD Vertical units are designed for indoor installations While verti cal units are typically installed in a floor level closet or a small mechanical room the unit access guidelines for these units are very similar to those described for horizontal units See Fig 3 and 4 for overall dimensions Refer to Fig 5 for an example of a typical vertical installation Refer to Fi...

Page 3: ... until the compressor rides freely on springs Remove shipping restraints 6 Remove the four 1 4 in shipping bolts from compressor support plate two bolts on each side to maximize vibra tion and sound alternation 7 Remove any blower support cardboard from inlet of the blower 8 Locate and verify any accessory kit located in compressor and or blower section 9 Remove any access panel screws that may be...

Page 4: ... Shaded areas are recommended service areas not required 6 Discharge can be modified in field Return cannot be modified AIRFLOW CONFIGURATION 50PTH UNIT OVERALL CABINET in WATER CONNECTIONS in WATER CONNEC TIONS in UNITS WITH HWR ELECTRICAL KNOCKOUTS in DISCHARGE CONNECTIONS in DUCT FLANGE INSTALLED 0 10 in RETURN CONNECTION USING AIR COIL OPENING in A Width B Depth C Height 1 2 3 4 5 Loop Water F...

Page 5: ...ct with at least one 90 degree elbow to reduce air noise field supplied Flexible Connection Vibration Isolator white compressor end and red blower end Washer by others Double Hex Nuts by others Unit Power Unit Power Disconnect by others Unit Hanger factory supplied Low Pressure Drop Water Control Valve optional field installed accessory Ball Valve with optional integral P Tplug typical for supply ...

Page 6: ... in WATER CONNECTIONS in WATER CONNEC TIONS in UNITS WITH HWR ELECTRICAL KNOCKOUTS in DISCHARGE CONNECTIONS in DUCT FLANGE INSTALLED 0 10 in RETURN CONNECTION USING AIR COIL OPENING in A Width B Depth C Height 1 2 3 4 5 Loop Water FPT in HWG FPT in 1 2 J 1 2 in Cond K 1 2 in Cond L 3 4 in Cond M LH rtn N O Supply Width P Supply Depth Q RH rtn R S Return Depth T Return Height U D In E Out F HWG In ...

Page 7: ... rtn N O Supply Width P Supply Depth Q RH rtn R S Return Depth T Return Height U D In E Out F HWG In G HWG Out H Cond ensate Loop in D Loop out E Low Voltage Ext Pump Power Supply 026 22 4 25 6 52 5 2 1 10 0 13 9 16 9 3 6 3 4 1 2 2 1 10 0 3 6 6 1 8 6 6 7 8 4 10 1 9 1 10 8 2 2 21 1 27 2 1 0 038 25 4 30 6 54 5 3 4 10 8 15 6 18 9 3 6 3 4 1 2 5 96 13 13 3 6 6 1 8 6 7 2 9 0 13 4 12 9 10 4 2 2 26 1 27 2...

Page 8: ...harge air of the 50PTH horizontal units can be converted between side and back discharge in the field The conversion process is the same for right and left return configurations See Fig 7 and 8 NOTE It is not possible to convert return air between left or right return models in the field due to refrigerant piping changes Preparation The unit should be on the ground in a well lit area Hung units sh...

Page 9: ...itioned space is not recommended since it will sweat and adversely affect the unit s performance To reduce air noise at least one 90 degree elbow could be included in the supply and return air ducts provided system performance is not adversely impacted The blower speed can also be changed in the field to reduce air noise or excessive air flow provided system performance is not adversely impacted E...

Page 10: ...mprises a major portion of the mechanical room plumbing The flow rate is usually set between 2 25 and 3 5 gpm per ton of cooling capacity For proper maintenance and servicing pressure temperature P T ports are necessary for temperature and flow verification Cooling tower boiler systems typically utilize a common loop maintained at 60 to 95 F The use of a closed circuit evap orative cooling tower w...

Page 11: ...red on loop water piping except where the piping runs through unheated areas or outside the building or when the loop water temperature is below the minimum ex pected dew point of the pipe ambient Insulation is required if loop water temperature drops below the dew point Pipe joint compound is not necessary when Teflon threaded tape is pre applied to hose assemblies or when flared end connections ...

Page 12: ...l pipe use Langelier Saturation Index All N A 0 5 to 0 5 If 0 5 minimize steel pipe use Based upon 150 F HWG and direct well 85 F indirect well HX Iron Fouling Iron Fe2 Ferrous Bacterial Iron Potential All N A 0 2 ppm Ferrous If Fe2 ferrous 0 2 ppm with pH 6 8 O2 5 ppm check for iron bacteria Iron Fouling All N A 0 5 ppm of Oxygen Above this level deposition will occur Corrosion Prevention pH All ...

Page 13: ...age to electri cal components NOTE If more than 2 voltage imbalance is present contact your local electric utility 208 VOLT OPERATION All 208 230 volt units are factory wired for 208 volts The transformers may be switched to 230 volt operation by switching the red 208 volt wire with the orange 230 volt wire at the L1 terminal 460 VOLT OPERATION Units using 460 v and an ECM electronically commutate...

Page 14: ... for 220 240 v will be connected for 220 v operation For 240 v operation disconnect RED lead at L1 and attach ORN lead to L1 Transformer is energy limiting or may have cir cuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Th...

Page 15: ...0 v will be connected for 220 v operation For 240 v operation disconnect RED lead at L1 and attach ORN lead to L1 Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wir...

Page 16: ...nsformer for 220 240 v will be connected for 220 v operation For 240 v operation disconnect RED lead at L1 and attach ORN lead to L1 Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wir ing to the...

Page 17: ...ll be connected for 220 v operation For 240 v operation disconnect RED lead at L1 and attach ORN lead to L1 Transformer is energy limiting or may have cir cuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring m...

Page 18: ... NEC and local codes 3 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 4 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wir ing to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 5 24 v alarm signal shown For dry alarm contact cut JW1 jumper and ...

Page 19: ...oil Condensate Pan Solenoid Coil Thermistor Ground Wire Nut NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 4 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the uni...

Page 20: ...contact will be available between AL1 and AL2 7 Transformer secondary ground via Complete C board standoffs and screws to control box Ground available from top two standoffs as shown 8 Aquastat is supplied with unit and must be wired in series with the hot leg to the pump Aquastat is rated for voltages up to 277 v 9 Optional LON wires Only connect if LON connection is desired at the wall sensor 10...

Page 21: ...or water When using antifreeze solutions cut JW3 jumper 5 Typical thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Ther mostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 Factory cut JW1 jumper Dry contact will be available between AL1 and AL2 7 Transformer secondary ground via Deluxe D board standoffs and scr...

Page 22: ... the unit must comply with NEC and local codes 3 208 240 60 Hz units are wired for 208v operation For 240v 60 Hz operation switch RED wire to ORG wire 2240240v 50 Hz units are wired for 240v operation For 220v 50 Hz operation switch ORG wire to RED Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides low temperature protection for water When using antifreeze solutio...

Page 23: ... Air Quality 33ZCSENCO2 AI 4 20mA J4 2 and 3 Analog Input 2 Condensate Switch N A BI Dry Contacts J1 2 Binary Input 3 Stage 1 Compressor Status N A BI Dry Contacts J1 10 Binary Input 5 Leaving Condenser Water Temperature 10K Type II AI 10K Thermistor J2 1 and 2 Analog Input 6 Supply Air Temperature 33ZCSENSAT AI 10K Thermistor J2 3 and 4 Analog Input 7 Outputs Modulating Valve Auxiliary Heat Water...

Page 24: ...ve combinations plus up to 2 BACview6 Handheld but no more than 6 total devices NOTE If the Rnetbus has multiple SPT Standard sensors each sensor must be given a unique address on the Rnetbus See the Carrier Open Sensor Installation Guide Use the specified type of wire and cable for maximum signal integrity See Table 7 Table 7 Rnet Wiring Specifications LEGEND COMPLETE C CONTROL ECM CONTROL BOARD ...

Page 25: ...e externally powered both sensors may be used on the same zone controller If the cable used to wire the RH sensor to the controller will be less than 100 ft an unshielded 22 AWG American Wire Gage cable should be used If the cable will be greater than 100 ft a shield 22 AWG cable should be used The cable should have a maximum length of 500 ft To wire the RH sensor to the controller 1 Strip the out...

Page 26: ... Accessory Wiring a50 8141 COMPLETE C CONTROL CAPACITOR L IN E L O A D COMPRESSOR CONTACTOR TRANSFORMER Y G G G G R W O Y2 Y1 G R C Y2 Y1 G O W C R DH AL1 A A AL1 SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 OFF ON G DEHUM CFM TB1 J1 S1 THERMOSTAT CONNECTION a50 7764tf Fig 30 AMV Valve Wiring C C THERMOSTAT 1 Y 1 2 3 1 Y AMV TACO VALVE HEATER SWITCH a50 8441 Fig 31 Taco SBV Valve Wiring a50 8442 ...

Page 27: ...ting in Table 12 Table 12 Dehumidificaton Mode Settings When dehumidification is enabled there is a reduction in airflow in cooling to increase the moisture removal of the heat pump The Dehumidification mode can be enabled in two ways 1 Constant Dehumidification mode When the Dehumidifi cation mode is selected via DIP switch the ECM will operate with a multiplier applied to the cooling CFM setting...

Page 28: ...capacity to prevent excessively hot or cold supply air temperature and coil freeze up The selection of the high fan airflow setting is independent of the other fan airflow settings and is defined in Table 14B The high airflow must be chosen so that it is equal to or greater than the medium fan air flow Therefore the tap setting for high fan SW5 and SW6 MUST equal or exceed the tap chosen for the S...

Page 29: ...reely shipping support is removed 12 Blower speed is on correct setting 13 Air filter is clean and in position 14 Service access panels are in place 15 Return air temperature is between 40 to 80 F heating and 50 to 110 F cooling 50PT UNIT SIZE MAX ESP FAN MOTOR HP TAP SETTING SW 3 SW 1 SW 4 SW 2 FAN ONLY COOLING AND HEATING LOW FAN COOLING AND HEATING MED FAN 26 0 5 0 5 4 OFF OFF 475 920 1050 3 OF...

Page 30: ...rmal then EH2 will operate as standard electric heat output Set the switch to ON to set the EH2 to normal Set the switch to OFF to set the DDC output at EH2 FACTORY SETTING Switch 5 is set to ON Do not change the switch to OFF unless instructed to do so by the factory Deluxe D Control DIP Switches The Deluxe D control has 2 DIP dual in line package switch banks Each bank has 8 switches and is labe...

Page 31: ...board will activate the cooling mode and engage reheat Table 16 Humidistat Dehumidistat Logic and Deluxe D DIP Switch Settings Table 17 shows the relationship between thermostat input signals and unit operation There are four operational inputs for single stage units and six operational inputs for dual stage units Fan Only Cooling Stage 1 Cooling Stage 2 Heating Stage 1 Heating Stage 2 Reheat Mode...

Page 32: ...MPRESSOR In this configuration the accessory relay 2 will be ON any time the Compressor relay is on DIGITAL NIGHT SET BACK NSB In this configura tion the relay will be ON if the NSB input is connected to ground C NOTE If there are no relays configured for digital NSB then the NSB and override OVR inputs are automatically config ured for mechanical operation MECHANICAL NIGHT SET BACK When NSB input...

Page 33: ...e cooling cycle first then the heating cycle Refer to Table 18 for unit operating limits Al low 15 minutes between cooling and heating tests for pressure to equalize NOTE Two factors determine the operating limits of a unit entering air temperature and water temperature Whenever any of these factors are at a minimum or maximum level the other two factors must be at a normal level to ensure proper ...

Page 34: ... 3 Check for warm air delivery at the unit grille within a few minutes after the unit has begun to operate 4 Check the temperature of both supply and discharge water Compare to Tables 20 23 If temperature is within range proceed If temperature is outside the range check the heating refrigerant pressures in Tables 20 23 5 Once the unit has begun to run check for warm air deliv ery at the unit grill...

Page 35: ... 12 9 14 4 6 19 25 50 1 5 125 135 242 262 13 18 10 15 20 9 22 9 19 25 93 103 314 334 8 13 10 15 11 5 13 5 23 29 2 25 123 133 224 244 13 18 9 14 15 6 17 6 19 25 98 108 320 340 8 13 10 15 8 7 10 7 24 30 3 122 132 205 225 14 19 7 12 10 2 12 2 19 25 103 113 326 346 8 13 10 15 5 9 7 9 25 31 70 1 5 133 143 310 330 8 13 8 13 20 5 22 5 19 25 123 133 344 364 9 14 9 14 15 17 28 35 2 25 132 142 290 310 8 13 ...

Page 36: ...press Clockset b Scroll to hour minute and second using the arrow keys Use the number keypad to set actual time c Scroll to day month and year using arrow keys Use number keypad to set date 5 To set Daylight Savings Time DST a Push the DST softkey The display will indicate 02 00 060 which is equal to 2 00AM b To program the beginning and end dates scroll down to the beginning month and press the e...

Page 37: ...p If level is less than 1 to 2 in reverse the flow 8 Repeat this procedure until all air is purged 9 Restore power Antifreeze may be added before during or after the flush ing process However depending on when it is added in the process it can be wasted Refer to the Antifreeze section for more detail Loop static pressure will fluctuate with the seasons Pres sures will be higher in the winter month...

Page 38: ...terminal Y is not Terminal G must be active or the W terminal is disregarded EH1 is immediately turned on EH2 will turn on after 5 minutes of continual emergency heat demand Units with Aquazone Deluxe D Control EXTENDED COMPRESSOR OPERATION MONITOR If the compressor has been on for 4 continuous hours the con trol will automatically turn off the compressor relay and wait the short cycle time protec...

Page 39: ...ule navigate to Config then Sched then enter BACview6 Admin Password 1111 then go to schedule_schedule From here enter either a Weekly or Excep tion schedule for the unit Occupancy Input Contact The WSHP Open controller has the capability to use an external dry contact closure to deter mine the occupancy status of the unit The Occupancy Sched ules will need to be disabled in order to utilize the o...

Page 40: ...ped and caused the compressor to stop operating normally If this should occur an alarm will be generated to indicate the faulted compressor condition HEATING The WSHP Open controller will operate one or two stages of compression to maintain the desired heating set point The compressor outputs are controlled by the heating PI proportional integral loop and heating stages capacity algo rithm They wi...

Page 41: ...P Open controller will provide occupied and unoccupied dehumidification only on units that are equipped with the modulating hot water reheat HWR option This function requires an accessory space rela tive humidity sensor When using a relative humidity sensor to control dehumidification during occupied or unoccupied times the dehumidification set points are used accordingly When the indoor relative ...

Page 42: ...enters a 20 minute test mode by momentarily shorting the test terminals All time de lays are sped up 15 times The following operations are com mon to both Complete C and Deluxe D controls Test Mode To enter Test mode cycle the fan 3 times within 60 seconds The LED will flash a code representing the last fault when entering the Test mode The alarm relay will also power on and off during Test mode S...

Page 43: ...Status LED indicates the current status or mode of the D control The Status LED light is green TEST LED Test LED will be activated any time the D control is in test mode The Test LED light is yellow FAULT LED Fault LED light is red The fault LED will always flash a code representing the last fault in memory If there is no fault in memory the fault LED will flash code 1 and appear as one fast flash...

Page 44: ...y need to be cleaned in an open water tower system due to induced contaminants Local water conditions may cause excessive fouling or pitting of tubes Condenser tubes should therefore be cleaned at least once a year or more often if the water is contaminated Proper water treatment can minimize tube fouling and pitting If such conditions are anticipated water treatment analysis is recommended Refer ...

Page 45: ...ft out through space between fan scroll and side frame Rest motor on a high platform such as a step ladder Do not allow motor to hang by its power wires Replacing the WSHP Open Controller s Bat tery The WSHP Open controller s 10 year lithium CR2032 battery provides a minimum of 10 000 hours of data retention during power outages NOTE Power must be ON to the WSHP Open controller when replacing the ...

Page 46: ...n opposing pressure usually from a diaphragm to open the valve The amount of pressure exerted by the diaphragm will vary depending on the pressure inside of the sensing bulb As the temperature of and pressure within the bulb decreases the valve will modulate closed and restrict the refrigerant flow through the valve The result is less refrigerant in the evaporator and an increase in the superheat ...

Page 47: ...proper water flow and water tempera ture in the heating mode Confirm that there is proper airflow and temperature in the cooling mode Ensure coaxial water coil is clean on the inside this applies to the heating mode and may require a scale check Refrigerant may be undercharged To verify subcooling and superheat calculations may be required Diagnostics Several tests may be required to determine if ...

Page 48: ...n Troubleshooting Motor rocks Check for loose or non compliant motor mount Make sure blower wheel is tight on shaft Perform motor control replacement check Motor oscillates up and down while being tested off of blower It is normal for motor to oscillate with no load on shaft Motor starts but runs erratically Varies up and down or intermittent Check line voltage for variation or sag Check low volta...

Page 49: ...49 Fig 39 ECM Pin Connectors a50 8448 ...

Page 50: ...opped or Malfunctioned ECM Motor Refer to Fig 40 to determine the possible cause of a stopped or mal functioned ECM motor Follow the instructions in the boxes Fig 40 ECM Troubleshooting Flow Diagram a50 8447 ...

Page 51: ... replace Check fan motor operation and airflow restrictions Dirty air coil construction dust etc External static too high Check blower performance per Tables 9 13 X Air temperature out of range in heating Bring return air temperature within design parameters X X Overcharged with refrigerant Check superheat subcooling vs typical operating condition per Tables 20 23 X X Bad HP switch Check switch co...

Page 52: ...mp Jumper Y and R for compressor operation in test mode X X Fan motor relay Jumper G and R for fan operation Check for line voltage across BR contacts Check fan power enable relay operation if present X X Fan motor Check for line voltage at motor Check capacitor Unit Does Not Operate in Cooling X Reversing valve Set for cooling demand and check 24 vac on RV coil and at control If RV is stuck run h...

Page 53: ...g load and heat pump capacity Low Refrigerant Suction Pressure X Normal operation Check compare with unit Installation Manual for typical operating temper atures and pressures chart X Reduced water flow Check pump operation Check strainer or filter Improper flow regulator X Water temperature out of range Bring water temperature within proper range X Scaling in water to refrigerant heat exchanger C...

Page 54: ...plays the SPT alarm limit that was exceeded causing the alarm condition when SPT alarm above is in Alarm SPT Sensor Alarm Status Normal Alarm Displays the status of the Rnet SPT sensor ALARM is displayed should the sensor fail to communicate with the control module IAQ Alarm Status Normal Alarm Current IAQ ventilation condition Compressor Alarm Status Normal Alarm Current compressor condition SAT ...

Page 55: ...ation damper position calculated by the DCV control Active Compressor Stages 0 1 2 Displays the actual number of compressor stages operating SAT F Displays SAT Reset Filter Alarm X No Yes Used to reset the filter alarm timer after the filter has been cleaned or replaced Overflow Contact Closed Open Displays the state of the condensate overflow switch contact Occupancy Contact Closed Open Displays ...

Page 56: ... the control set point used to define where the ventilation will reach its maximum limit during occupied periods Viewable only if Ventilation DMP Type DCV Used to determine DCV ending control point Configuration Schedule Weekly Schedule Start Time User Admin Password level access X 00 00 23 59 06 00 Defines the start time for an occupied period End Time X 00 00 24 00 18 00 Defines the ending time ...

Page 57: ...s locked out when OAT is greater than configured value and OAT is actively being broadcast Power Fail Restart Delay X 0 600 sec 60 sec Delay before equipment starts Occupancy Schedules X Disable Enable Enable Enables unit occupied Set Point Separation X 2 9 F 4 F Used to enforce minimum set point separation Configuration Service Test Test Mode Admin Password level access only X Disable Enable Disa...

Page 58: ...dity sensor is present Factory Dehumidifica tion Reheat Coil X None Installed None Set to Installed if factory installed dehumidification reheat coil is present Occupancy Input Logic X Occupied Open Occupied Closed Occupied CLOSED Used to determine external occu pancy switch contact occupied state Condensate Switch Alarm Delay X 5 600 seconds 10 sec Delay before equipment alarms on high condensate...

Page 59: ...Q Ventilation Occupied High Alarm Limit X 0 9999 ppm 1100 ppm Defines the fixed occupied high space IAQ Ventilation alarm limit IAQ Ventilation Alarm Delay X 0 1 1 0 min per ppm 0 25 min Used to calculate the delay time before an alarm is generated after the alarm condition occurs Rnet Sensor SPT Alarm X Ignore Display Ignore Determines if the SPT alarm is displayed on the local Rnet sensor Rnet S...

Page 60: ......

Page 61: ......

Page 62: ... to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53500079 01 Printed in U S A Form 50PT 4SI Pg 62 7 10 Replaces 50PT 3SI Copyright 2010 Carrier Corporation ...

Page 63: ...CONNECTION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTAGE ...

Page 64: ... FLOW RATE GPM x TEMP DIFF DEG F x FLUID FACTOR Btu hr SUPERHEAT SUCTION TEMPERATURE SUCTION SATURATION TEMPERATURE DEG F SUBCOOLING DISCHARGE SATURATION TEMPERATURE LIQUID LINE TEMPERATURE DEG F Use 500 for water 485 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE F F AIR COIL F PSI FLUID OUT FLUID IN F PSI F LIQUID LINE PSI F SAT LOOK UP PRESSURE DROP IN TABLES 20 23 TO DETERMIN...

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