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4.2 - Electrical data

30RW/RWA (without hydronic module)

020

025

030

040

045

060

070

080

090

110

120

135

150

160

185

210

245

275

300

Power circuit

Nominal voltage

V-ph-Hz 400-3-50

Voltage range

V

360-440 

Control circuit supply

The control circuit is supplied via the unit-mounted transformer

Maximum power input, 30RW and 30RWA*

kW

8.1

10.3 12.0 15.8 18.0 22.3 27.8 31.6 36.1 42.4 48.8 54.0 59.1 63.2 72.2 84.9 97.6 107.9 118.2

Nominal current draw 

 

30RW**

A

9.9

12.6 14.6 17.9 21.1 27.2 32.5 35.8 42.1 48.1 54.0 61.0 68.0 71.7 84.2 96.1 108.0 122.0 136.0

30RWA***

A

10.4 13.3 15.5 19.1 22.4 28.8 34.5 38.1 44.8 51.4 58.0 64.7 71.4 76.3 89.6 102.8 116.0 129.4 142.8

Maximum current draw

30RW and 30RWA****

A

13.7 17.6 20.5 25.9 30.2 38.0 46.3 51.8 60.5 69.2 78.0 87.0 96.0 104

120.9 138.5 156.0 174.0 192.0 

Max. start-up current

 (standard unit without 

electronic starter, 30RW and 30RWA†

A

86.0 130.0 130.0 135.0 155.0 147.6 155.5 160.9 185.2 245.2 254.0 309.0 318.0 212.6 245.7 314.5 332.0 396.0 414.0 

Max. start-up current

 (unit with optional 

electronic starter), 30 RW and 30RWA‡

A

51.6 78.0 78.0 81.0 93.0 95.6 101.5 106.9 123.2 159.2 168.0 201.0 210.0 158.6 183.7 228.5 246.0 288.0 306.0

Holding current for three-phase short 

circuits 30RW/RWA

kA

7.5

7.5

7.5

7.5

7.5

10

10

10

10

10

10

10

10

18

18

18

18

18

18

*  Power input of the compressor(s)  at maximum unit operating conditions: entering/leaving evaporator water temperature = 15°C/10°C, maximum condensing 

temperature of 65°C, and 400 V nominal voltage.

**  Nominal unit current draw at standard conditions: evaporator entering/leaving water temperature 12°C/7°C, condenser entering/leaving water temperature 30°C/35°C. 

The current values are given at 400 V nominal voltage.

***  Nominal unit current draw at standard conditions: evaporator entering/leaving water temperature 12°C/7°C, saturated condensing temperature (dew point) 45°C, 

subcooling 5 K. The current values are given at 400 V nominal voltage.

****  Maximum unit operating current at maximum unit power input and 400 V.

†  Maximum instantaneous starting current at 400 V nominal voltage and with compressor in across-the-line start (maximum operating current of the smallest 

compressor(s) + locked rotor current of the largest compressor).

‡  Maximum instantaneous starting current at 400 V nominal voltage and with compressor with electronic starter (maximum operating current of the smallest 

compressor(s) +  reduced start-up current of the largest compressor).

Electrical data notes and operating conditions:

•  30RW and 30RWA 020-300 units have a single power connection point.

•  The control box includes the following standard features:

 

- the starter and motor protection devices for each compressor and the pumps

 

- the control devices

•  Field connections:

 

All connections to the system and the electrical installations must be in full 

accordance with all applicable local codes.

•  The Carrier 30RW and 30RWA units are designed and built to ensure 

conformance with these codes. The recommendations of European standard 

EN 60204-1 (machine safety - electrical machine components - part 1: general 

regulations - corresponds to IEC 60204-1) are specifically taken into account, 

when designing the electrical unit equipment.

NOTES:

•  Generally the recommendations of IEC 60364 are accepted as compliance 

with the requirements of the installation directives. Conformance with EN 

60204-1 is the best means of ensuring compliance with the Machines Directive 

§ 1.5.1. 

•  Annex B of EN 60204-1 describes the electrical characteristics used for the 

operation of the machines.

1.  The operating environment for the 30RW and 30RWA chillers is specified 

below:

 

Environment* - Environment as classified in IEC 60364 § 3:

 

-  ambient temperature range: +5°C to +40°C, class AA4

 

-  humidity range (non-condensing)*:

 

  - 50% relative humidity at 40°C

 

  - 90% relative humidity at 20°C

 

-  altitude: ≤ 2000 m (see note for table 4.4 - Electrical data, hydronic module)

 

-  indoor installation*

 

-  presence of water: class AD2* (possibility of water droplets)

 

-  presence of hard solids, class AE2* (no significant dust present)

 

-  presence of corrosive and polluting substances, class AF1 (negligible)

 

-  vibration and shock, class AG2, AH2

 

-  competence of personnel, class BA4* (trained personnel - IEC 60364)

2.  Power supply frequency variation: ± 2 Hz.

3.  The neutral (N) conductor must not be connected directly to the unit (if 

necessary use a transformer).

4.  Over-current protection of the power supply conductors is not provided with 

the unit.

5.  The factory-installed disconnect switch(es)/circuit breaker(s) is (are) of a type 

suitable for power interruption in accordance with EN 60947.

6.  The units are designed for simplified connection on TN(s) networks (IEC 60364). 

For IT networks provide a local earth and consult competent local organisations 

to complete the electrical installation.

7.  Derived currents: If protection by monitoring of derived currents is necessary to 

ensure the safety of the installation, the control of the cut-out value must take the 

presence of leak currents into consideration that result from the use of frequency 

converters in the unit. A value of at least 150 mA is recommended to control 

differential protection devices.

NOTE: If particular aspects of an actual installation do not conform to the 

conditions described above, or if there are other conditions which should 

be considered, always contact your local Carrier representative.

*  The protection level of the control boxes required to conform to this class is 

IP21B (according to reference document IEC 60529). All 30RW and 30RWA 

units with correctly installed casing panels fulfil this protection condition.

Summary of Contents for Aquasnap 30RW

Page 1: ...30RW RWA Water Cooled Condenserless Liquid Chillers with Integrated Hydronic Modules Nominal cooling capacity 20 310 kW 50 Hz Installation operation and maintenance instructions...

Page 2: ...5 5 3 Operating range 30RWA 16 5 4 Minimum chilled water flow 16 5 5 Maximum chilled water flow 16 5 6 Variable flow evaporator 16 5 7 Evaporator flow rate 16 5 8 Condenser water flow rate l s 16 5 9...

Page 3: ...enser model used in the installation 31 12 6 Possible fan arrangements based on the air cooled condenser type used in the installation 32 13 START UP 34 13 1 Preliminary checks 34 13 2 Actual start up...

Page 4: ...erally made of plastic and should not be used If they are still present please remove them Install devices at the valve outlets or drain piping that prevent the penetration of foreign bodies dust buil...

Page 5: ...ituated on the liquid line before the filter drier box Any intervention on the refrigerant circuit including changing of drier blocks is only permitted after the complete removal of the refrigerant ch...

Page 6: ...ant on skin or splashing it into the eyes Use safety goggles and safety gloves Wash any spills from the skin with soap and water If liquid refrigerant enters the eyes immediately and abundantly flush...

Page 7: ...ersons 2 2 Moving and siting the unit 2 2 1 Moving See chapter 1 1 Installation safety considerations 2 2 2 Siting the unit Always refer to the chapter Dimensions and clearances to confirm that there...

Page 8: ...its B Evaporator C Refrigerant inlet outlet 30RW only 1 Clearances required for maintenance Power supply NOTE Non contractual drawings Refer to the certified dimensional drawings For the positioning o...

Page 9: ...let for 30RW units B Evaporator C Refrigerant inlet outlet 30RW only 1 Clearances required for maintenance Power supply NOTE Non contractual drawings Refer to the certified dimensional drawings For th...

Page 10: ...ts B Evaporator C Refrigerant inlet outlet 30RW only 1 Clearances required for maintenance Power supply NOTE Non contractual drawings Refer to the certified dimensional drawings For the positioning of...

Page 11: ...ed by frequency converter 48 3 r s Power input kW 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 5 0 5 0 5 0 5 0 5 0 5 0 6 7 6 7 6 7 6 7 Expansion tank volume condenser loop l 8 8 8 8 8 12 12 12 25 25 25 25 25 3...

Page 12: ...r and the pumps the control devices Field connections All connections to the system and the electrical installations must be in full accordance with all applicable local codes The Carrier 30RW and 30R...

Page 13: ...pumps 30RW 30RWA option 116C No Description 30RW 30RWA 060 070 080 090 110 120 135 150 160 185 210 245 275 300 1 Nominal efficiency at full load and nominal voltage 83 2 83 2 83 2 83 2 86 1 86 1 86 1...

Page 14: ...variable speed pump No Description 30RW 060 070 080 090 110 120 135 150 160 185 210 245 275 300 1 Nominal efficiency at full load and nominal voltage 83 2 83 2 83 2 83 2 86 1 86 1 86 1 87 6 87 6 87 6...

Page 15: ...low leaving water temperature and use of antifreeze is required 2 30RW units without hydronic module operating below 20 C entering condenser water temperature require the use of a three way valve cont...

Page 16: ...r units without hydronic module that have a fixed condenser flow rate Units with a hydronic module have a variable flow rate and no minimum fixed flow rate The minimum flow rate is optimised by unit c...

Page 17: ...er mixing of the liquid water or brine Refer to the examples below Bad Bad Good Good 5 10 Maximum water loop volume evaporator and condenser side Units with hydronic module incorporate an expansion ta...

Page 18: ...er flow rate l s Legend 1 30RW 020 2 30RW 025 030 3 30RW 040 4 30RW 045 5 30RW 060 6 30RW 070 7 30RW 080 8 30RW 090 9 30RW 110 10 30RW 120 11 30RW 135 12 30RW 150 13 30RW 160 185 14 30RW 210 245 15 30...

Page 19: ...at the main disconnect switch Before connecting electric power cables it is imperative to check the correct order of the 3 phases L1 L2 L3 Non certified drawings Refer to the certified dimensional dr...

Page 20: ...switch are designed for the number and type of wires listed in the table below The calculations are based on the maximum machine current see electrical data tables For the design the following standar...

Page 21: ...0 Ohm m are desirable A neutral environment favours maximum specific resistance values For electric conductivity values in the order of 20 60 mS m can be recommended 10 pH Ideal case pH neutral at 20...

Page 22: ...y Damage due to freezing is not covered by the warranty IMPORTANT Depending on the climatic conditions in your area you must Add ethylene glycol with an adequate concentration to protect the installat...

Page 23: ...Pressure gauge to measure the plate heat exchanger pressure drop to be isolated with valve No 5 if not used 7 Plate heat exchanger Legend Components of unit and hydronic module 1 Victaulic screen filt...

Page 24: ...The air cooled condenser must always be used with a subcooler normally with 8 K subcooling 8 2 General Refrigerant pipe sizing must be carried out taking account of the following constraints Oil retur...

Page 25: ...a saturated suction temperature of 4 C and 8 K subcooling Table 3 shows the correction factors to be applied to the values from Table 2 if the operating conditions are different from those previously...

Page 26: ...ing temperature C Outside pipe diameter inch 1 2 5 8 3 4 7 8 1 1 8 1 3 8 1 5 8 2 1 8 2 5 8 3 1 8 3 5 8 4 1 8 27 0 81 1 48 2 39 3 66 7 14 12 06 18 64 37 21 63 94 99 81 145 60 201 98 32 0 84 1 51 2 46 3...

Page 27: ...the forced start command refer to the controls manual and let the pump run for two con secutive hours to clean the hydronic circuit of the system presence of solid contaminants Read the plate heat ex...

Page 28: ...300 1 2 3 4 0 25 50 75 100 125 150 175 200 2 4 6 8 10 50 100 150 200 250 0 5 10 15 20 25 2 1 4 3 0 50 100 150 200 250 0 5 10 15 20 25 30 2 1 3 9 3 Available static system pressure evaporator side Sing...

Page 29: ...0 50 100 150 200 250 0 5 10 15 20 25 30 0 50 100 150 200 250 0 5 10 15 20 25 30 2 1 3 10 2 Available static system pressure condenser side Single pump Legend 1 30RW 020 2 30RW 025 030 3 30RW 040 4 30R...

Page 30: ...st efficiency with variation of the water flow rate and the number of fans required for any thermal load and outside temperature conditions The electronic board AUX1 integrated in the control box of t...

Page 31: ...This is the first fan to start in each circuit and the last fan to stop A fan configuration with fixed speed fans permits year round system operation down to 0 C outside temperature A fan configurati...

Page 32: ...B from fan 2 of each circuit If fans 1 has fixed speed the outputs assigned to board AUX1 are CH1 to CH4 for circuit A and CH5 to CH8 for circuit B from fan 1 Single circuit condenser Circuit Possibl...

Page 33: ...its A and B If fan 1 has variable speed the outputs assigned to board AUX1 are CH1 to CH8 from fan 2 If fan 1 has fixed speed the outputs assigned to board AUX1 are CH1 to CH8 from fan 1 Dual circuit...

Page 34: ...at all safety devices are operational especially that the high pressure switches are switched on and that the alarms are acknowledged 13 3 Operation of two units in master slave mode The control of a...

Page 35: ...relation to the materials and coatings to which they are applied This is also the case for the products originally supplied by Carrier 14 Major system components and operation data 14 1 Compressors 30...

Page 36: ...ow the regulations on monitoring pressurised equipment It is normally required that the user or operator sets up and maintains a monitoring and maintenance file If there are no regulations or to compl...

Page 37: ...onents that do not comply must be changed Test pressures above the respective component design pressure must not be applied annex B and D After repair or significant modifications or significant syste...

Page 38: ...expansion device must be between 12 and 14 C This corresponds to an actual subcooling temperature of between 6 and 8 K at the condenser outlet depending on the unit type Actual subcooling is equal the...

Page 39: ...the vacuum pump pressure gauge ATTENTION Do not use a megohmmeter and do not place any stress on the compressor motor when the system has been ecacuated There is a risk of internal short circuits bet...

Page 40: ...02 5 23 14 33 89 39 16 23 5 54 64 59 07 4 75 0 34 6 57 14 25 34 54 39 79 23 75 55 1 59 5 5 1 66 7 86 14 5 35 19 40 41 24 55 55 59 94 5 25 2 94 9 11 14 75 35 83 41 03 24 25 56 01 60 37 5 5 4 19 10 33 1...

Page 41: ...tions contactors disconnect switch and transformer Check the status of the contactors and fuses Carry out a quick test refer to the 30RW RWA Pro Dialog Plus controls manual Mechanical checks Verify th...

Page 42: ...ment check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit nameplate Electrical circuit wiring has b...

Page 43: ...loop volume litres Calculated volume litres 3 5 liters nominal kW capacity for air conditioning units 30RW 30RWA 020 045 2 5 liters nominal kW capacity for air conditioning units 30RW 30RWA 060 300 Pr...

Page 44: ...tor LWT Condenser EWT Condenser LWT Circuit A suction pressure Circuit B suction pressure Circuit A discharge pressure Circuit B discharge pressure Circuit A suction temperature Circuit B suction temp...

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