background image

7

CONTROLS DESCRIPTION

Microprocessor Control Board — 

The PCB (print-

ed circuit board) control board (see Fig. 4) relays control the
operation of the indoor-fan motor, outdoor-fan motor, compres-
sor and electric heater (if fitted), to maintain room conditions at
a user-defined set point. Temperature settings, fan speeds and
other control functions can be changed by the infrared (IR)
transmitter or optional pendant. The controller PCB provides
the following input/output facilities:

Inputs

• T1 Return Air Temperature Sensor: 50K at 77 F
• T3 Indoor Coil Temperature Sensor: 50K at 77 F

Outputs

INDOOR FAN MOTOR — The  controller  will  switch  a
combination of three, 10 amp, 230-vac (3 speed settings) resis-
tive rated relays to deliver the selected indoor fan speed.
CONDENSATE PUMP — The  condensate  pump  will  acti-
vate when unit is in cooling mode.
VANE MOTOR — A 10 amp, 230-vac resistive rated relay
switches the vane motor on when Air Sweep is selected (unit
sizes 18-36 only).
ELECTRIC HEAT — A 30 amp, 230-vac resistive rated re-
lay switches the electric heater on when required.

External Connections

• Power input - Nominal 230-vac, 50/60 Hz
• Network connection - Twisted pair shielded cable

Refer to Fig. 5-13 for typical 42WKN unit wiring diagram.

Microprocessor PCB Battery (P/N CR2032) —

The microprocessor PCB is fitted with a battery backup system
that maintains the CPU (central processing unit) memory and
time clock settings during brief power outages. The battery is
small, round and silver in appearance, similar to a wrist watch
battery. When the unit is shipped, the battery is packed in a
plastic bag and is placed inside the small rectangular box con-
taining the infrared transmitter. The battery should be installed
into the PCB's battery holder (see Fig. 4) approximately 5 min-
utes before main power is initially applied to the unit. 

Controller — 

Before using the infrared transmitters, please

read this handbook fully and ensure the batteries (supplied
loose) are fitted into the IR transmitter or optional pendant.

A microprocessor mounted in a metal control box enclosure

is used to control the entire unit operating functions with
adjustments and settings being made from a hand-held IR
transmitter or optional pendant. 

The controls include the following basic components:

• PCB control board
• Infrared transmitter or optional pendant
• Infrared receiver (fascia)

See Fig. 14 for controller button and icon information.

Optional Pendant — 

The optional pendant (see Fig. 15)

is a hard-wired replacement for the hand-held transmitter; it
has all the functionality of the transmitter but is field-mounted
and therefore cannot be misplaced.

The pendant assembly consists of the following parts:

• Pendant controller
• Pendant wall mounting bracket

Infrared Receiver — 

The IR receiver (see Fig. 16) is an

extension of the control board and is located on the fascia of the
unit, connected by a 7-pin plug and socket.

The green on/off indicator will be illuminated when the unit

is running.

Yellow indicators show the present unit status, either “cool”

or “heat.”

When both yellow indicators flash, the PCB control board

battery needs to be changed (see Fig. 4).
NOTE: Be careful not to damage the holder when changing
the battery.

Self Diagnostics — 

The microprocessor controller has a

built-in diagnostics feature so that in the event of an alarm, the
nature of the fault can be determined. The red timer/alarm LED
(light-emitting diode) flashes on the fascia in a pre-determined
frequency depending on the fault as identified below:

1. Alarm LED flashes once every second: indoor coil sensor

failure, low coil temperature or condensate high level trip.

2. Alarm LED flashes once every 5 seconds: return air sen-

sor failure.

Receiver Indicators — 

See Fig. 17 for explanation of

receiver indicators.
NOTE: When the microprocessor is used in a master/slave net-
work AND is configured for slave operation, both the cool and
heat indicators will be lit, even during periods when the unit is
switched off.

Fig. 4 — Microprocessor Control Board

SW

W

FH

FM

FL  HP

HP

F1

0

COMP
OUT

HEAT
OUT

HEAT
IN

Compressor

Out

Compressor

In

Heat

Output

230VAC

Heater
Supply

Vane Motor

Output

Indoor Fan

3 Speeds

Reversing

Valve Out

IR Receiver

Connector

Sensor

T1 = Room Sensor

T3 = Indoor Coil

Transformer

Terminal

10A Fuse

Battery

Pendant

Connector

 JMP1

JMP2

Network Terminals
For Master/Slave

Jumper Links

CPU

JMP3

T1
 T1

T

2

 T2

T

3

T

3

––

 SS

1

 R
C

COMP
IN

230VAC

230VAC

Terminal

L1

Reversing

Valve In

Condensate

Pump

L2

L2

a42-4038

Summary of Contents for AIRSTREAM 42WKN

Page 1: ...TEMPERATURE CONTROL POWER FAILURE BATTERY BACKUP Alarms 34 ELECTRIC HEATER OVERHEAT PROTECTION HIGH CONDENSATE LEVEL ALARM NETWORK OPTION MICROPROCESSOR CONTROLLER 34 35 Master Slave Operation 34 Netw...

Page 2: ...data DANGER Appliances must not be installed where they may be exposed to potentially explosive or flammable atmosphere WARNING Improper installation adjustment alteration service or maintenance can...

Page 3: ...ube Quantity 1 1 1 1 1 1 Face Area sq ft 1 8 1 8 2 8 2 8 5 2 5 2 Nominal Airflow cfm High 350 350 630 700 970 1160 Medium 300 300 530 630 890 970 Low 260 260 500 530 785 890 Discharge 4 way 4 way 4 wa...

Page 4: ...1 8 3 3 4 2 1 16 2 5 8 A A VIEWA A 9 13 16 1 1 8 2 3 4 5 7 8 9 5 10 6 1 CWInlet 2 CWOutlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Branch Duct Opening x3 6 Fresh Air Intake x2 7 Pump Inspe...

Page 5: ...13 16 8 11 16 1113 16 3 1 8 713 16 23 4 VIEWA A A A 2 5 1 4 10 5 6 7 8 9 3 5 3 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Duct Op...

Page 6: ...6 4 3 4 7 9 16 913 16 1 5 8 47 8 2 3 4 2 3 4 3 1 8 9 13 16 23 4 5 10 2 5 4 3 1 6 7 9 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Du...

Page 7: ...tments and settings being made from a hand held IR transmitter or optional pendant The controls include the following basic components PCB control board Infrared transmitter or optional pendant Infrar...

Page 8: ...Wiring Diagram Sizes 08 and 12 a42 4333 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board Factory Installed...

Page 9: ...Diagram Sizes 18 and 20 a42 4336 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Page 10: ...Diagram Sizes 33 and 36 a42 4327 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Page 11: ...agram Size 08 and 12 a42 4332 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board F...

Page 12: ...zes 18 and 20 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane Motor Fac...

Page 13: ...izes 33 and 36 a42 4328 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane...

Page 14: ...r Control Wiring Diagram Sizes 08 and 12 A42 4335 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VR Valve Rela...

Page 15: ...Control Wiring Diagram Sizes 18 and 20 A42 4339 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit PCB Printed Circuit Board VM Vane Motor VR Valve Rela...

Page 16: ...ol Wiring Diagram Sizes 33 and 36 A42 4329 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VM Vane Motor VR Val...

Page 17: ...ill operate the air vanes Med Large cassettes only OFF Pressing this button will switch the unit off TRANSMIT INDICATOR This symbol will flash when the system settings are transmitted MODE INDICATOR H...

Page 18: ...oor fan on cooling off and heating on Unit on timer operation off indoor fan on check main PCB battery Unit on timer operation on indoor fan on cooling and heating off Unit on timer operation on indoo...

Page 19: ...ble 2 Table 2 Ceiling Opening Dimensions A cardboard template for ceiling cutout and rod positions is included with the unit Positioning the Electro Mechanical Thermo stat In addition to positioning t...

Page 20: ...lation is pre cut to aid location and removal of the relevant section Rub hand across surface of insula tion to reveal exact location of knockout 3 Remove the metal knockout from the chassis 4 Attach...

Page 21: ...erminal strip 1 Push a small flat head screwdriver into the square hole on the terminal Press firmly until the screwdriver hits the back stop and opens the terminal See Fig 25 2 Remove approximately 3...

Page 22: ...Wire Gage CPM Condensate Pump CW Chilled Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To change the...

Page 23: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Page 24: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Page 25: ...AWG American Wire Gage CPM Condensate Pump VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To...

Page 26: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Page 27: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Page 28: ...ondensate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Page 29: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Page 30: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Page 31: ...ither one of the 2 net work terminals marked The pendant connector and network terminal positions are illustrated in Fig 4 PRE START UP See the start up sheet example in Fig 37 A start up sheet is sup...

Page 32: ...r cooling 8 Where fitted check the operation of the hot water valve or the electrical heat elements by switching the system to the heating mode and forcing a call for heat 9 Allow chilled water to ent...

Page 33: ...o switch the unit on and transmit the new system settings Setting the Current Time 1 Press CLK TIMER button once CLOCK SET should begin flashing in the time display 2 Press either or button within the...

Page 34: ...es normal power outag es With no power the battery will last up to three months When the battery requires replacing the cool and heat status LEDs on the IR receiver will flash at 1 second intervals Al...

Page 35: ...ecommended Spares It is recommended that one complete set of air filters be kept on hand for use as needed DISASSEMBLY PROCEDURE Fan Removal 1 Unclip the grille catches and remove the grille s from th...

Page 36: ...a suitable container 4 Remove the self tapping screws securing the 2 insulated metal condensate tray support channels and pull the channels away from the condensate tray Pull the conden sate tray com...

Page 37: ...ities in every section of this trouble shooting guide first Replace the microprocessor only after all other avenues of investigation are exhausted Fans Will Not Run Loose wire Check all fan wire conne...

Page 38: ...to unit Faulty valve actuator Check actuator by manually opening and closing valve replace if faulty Faulty heater relay Check signals to relay and check action of relay contacts Replace relay or PCB...

Page 39: ...purchase order number Racine WI 53403 2552 1500 DeKoven Avenue n a n aA kW n a Electric Heat 500 CHARGE 1 QTY Maximum Discharge Temp 125 F Clearance to Combustibles 0 0 5 FIELD FACTORY CHARGE 0 LB TYP...

Page 40: ...ump Assembly Shown Inverted 9 Fan Motor Assembly 10 Coil Return Air Sensors Microprocessor Only 11 Grille 12 Label DESCRIPTION 13 Air Deflector Vanes 4 14 Filter 15 Fascia Assembly 16 Receiver Micropr...

Page 41: ...ondensate Tray Support 5 High Level Switch Shown Inverted 6 Condensate Pump Shown Inverted 7 Fan and Motor Assembly 8 Fan Inlet Ring 9 Grille 10 Infrared Receiver DESCRIPTION 11 Vane 12 Vane Motor Ass...

Page 42: ......

Page 43: ......

Page 44: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53420008 01 Printed in U S A Form 42WKN 7SI Pg 44 4 13 Replaces 42WKN...

Reviews: