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2

5. Electrical installation, start-up and maintenance work on

this equipment should be undertaken by competent and
trained personnel in accordance with local relevant stan-
dards and codes of practice.

INSPECTION

1. Inspect unit upon arrival. In case of damage, report im-

mediately to transportation company and your local fac-
tory sales representative.

2. Check rating plate on unit to verify that the power supply

meets available electric power at the point of installation.

3. Inspect unit received for conformance with description

of product ordered (including specifications where
applicable). 

GENERAL

The 42WKN ceiling cassette units effectively make each

area served an independently controlled temperature zone.
Through thermostatic control of operations, conditions can be
varied to suit diverse requirements or activities. Optional con-
trols, plus outside and return-air connections, are available to
provide for ventilation and recirculation of room air.

The 42WKN hydronic fan coil unit water connections are

fixed to the unit body to avoid breaks when the pipes are con-
nected. The upper coil connection is supplied with an air purge
valve; the lower connection is supplied with a water purge
valve. Minimum entering water temperature for the water
circuit is 39 F; maximum is 180 F. If room temperature goes
down to 32 F or lower, it is advisable to empty the water circuit
to avoid the potential for ice breaks.

Refer to Table 1 for unit physical data and Fig. 1-3 for unit

dimensional data.

DANGER

Appliances must not be installed where they may be
exposed to potentially explosive or flammable atmosphere.

WARNING

Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instruc-
tions thoroughly before installing or servicing this
equipment.

WARNING

Disconnect power supply before making wiring connec-
tions to prevent electrical shock and equipment damage.
All appliances must be wired strictly in accordance with
the wiring diagram furnished with the appliance. Any wir-
ing different from the wiring diagram could result in a haz-
ard to persons and property.

CAUTION

Any original factory wiring that requires replacement must
be replaced with wiring material having a temperature rat-
ing of at least 105 C.
Ensure that the supply voltage to the appliance, as
indicated on the serial plate, is not more than 5% over
rated voltage or less than 5% under the rated voltage.
When servicing or repairing of this equipment, use only
factory-approved service replacement parts. Refer to the
rating plate on the appliance for complete appliance model
number, serial number and company address. Any substitu-
tion of parts or controls not approved by the factory will be
at the owner's risk.
Do not attempt to reuse any mechanical or electrical con-
trollers which have been wet. Replace defective controller.

IMPORTANT: Make sure the ceiling grid is supported sep-
arately from the appliance. The ceiling must not be sup-
ported by any part of the appliance, fascia or any associated
wiring or pipe work.
Start-up and adjustment procedures should be performed
by a qualified service agency.

Summary of Contents for AIRSTREAM 42WKN

Page 1: ...TEMPERATURE CONTROL POWER FAILURE BATTERY BACKUP Alarms 34 ELECTRIC HEATER OVERHEAT PROTECTION HIGH CONDENSATE LEVEL ALARM NETWORK OPTION MICROPROCESSOR CONTROLLER 34 35 Master Slave Operation 34 Netw...

Page 2: ...data DANGER Appliances must not be installed where they may be exposed to potentially explosive or flammable atmosphere WARNING Improper installation adjustment alteration service or maintenance can...

Page 3: ...ube Quantity 1 1 1 1 1 1 Face Area sq ft 1 8 1 8 2 8 2 8 5 2 5 2 Nominal Airflow cfm High 350 350 630 700 970 1160 Medium 300 300 530 630 890 970 Low 260 260 500 530 785 890 Discharge 4 way 4 way 4 wa...

Page 4: ...1 8 3 3 4 2 1 16 2 5 8 A A VIEWA A 9 13 16 1 1 8 2 3 4 5 7 8 9 5 10 6 1 CWInlet 2 CWOutlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Branch Duct Opening x3 6 Fresh Air Intake x2 7 Pump Inspe...

Page 5: ...13 16 8 11 16 1113 16 3 1 8 713 16 23 4 VIEWA A A A 2 5 1 4 10 5 6 7 8 9 3 5 3 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Duct Op...

Page 6: ...6 4 3 4 7 9 16 913 16 1 5 8 47 8 2 3 4 2 3 4 3 1 8 9 13 16 23 4 5 10 2 5 4 3 1 6 7 9 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Du...

Page 7: ...tments and settings being made from a hand held IR transmitter or optional pendant The controls include the following basic components PCB control board Infrared transmitter or optional pendant Infrar...

Page 8: ...Wiring Diagram Sizes 08 and 12 a42 4333 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board Factory Installed...

Page 9: ...Diagram Sizes 18 and 20 a42 4336 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Page 10: ...Diagram Sizes 33 and 36 a42 4327 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Page 11: ...agram Size 08 and 12 a42 4332 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board F...

Page 12: ...zes 18 and 20 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane Motor Fac...

Page 13: ...izes 33 and 36 a42 4328 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane...

Page 14: ...r Control Wiring Diagram Sizes 08 and 12 A42 4335 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VR Valve Rela...

Page 15: ...Control Wiring Diagram Sizes 18 and 20 A42 4339 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit PCB Printed Circuit Board VM Vane Motor VR Valve Rela...

Page 16: ...ol Wiring Diagram Sizes 33 and 36 A42 4329 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VM Vane Motor VR Val...

Page 17: ...ill operate the air vanes Med Large cassettes only OFF Pressing this button will switch the unit off TRANSMIT INDICATOR This symbol will flash when the system settings are transmitted MODE INDICATOR H...

Page 18: ...oor fan on cooling off and heating on Unit on timer operation off indoor fan on check main PCB battery Unit on timer operation on indoor fan on cooling and heating off Unit on timer operation on indoo...

Page 19: ...ble 2 Table 2 Ceiling Opening Dimensions A cardboard template for ceiling cutout and rod positions is included with the unit Positioning the Electro Mechanical Thermo stat In addition to positioning t...

Page 20: ...lation is pre cut to aid location and removal of the relevant section Rub hand across surface of insula tion to reveal exact location of knockout 3 Remove the metal knockout from the chassis 4 Attach...

Page 21: ...erminal strip 1 Push a small flat head screwdriver into the square hole on the terminal Press firmly until the screwdriver hits the back stop and opens the terminal See Fig 25 2 Remove approximately 3...

Page 22: ...Wire Gage CPM Condensate Pump CW Chilled Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To change the...

Page 23: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Page 24: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Page 25: ...AWG American Wire Gage CPM Condensate Pump VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To...

Page 26: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Page 27: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Page 28: ...ondensate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Page 29: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Page 30: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Page 31: ...ither one of the 2 net work terminals marked The pendant connector and network terminal positions are illustrated in Fig 4 PRE START UP See the start up sheet example in Fig 37 A start up sheet is sup...

Page 32: ...r cooling 8 Where fitted check the operation of the hot water valve or the electrical heat elements by switching the system to the heating mode and forcing a call for heat 9 Allow chilled water to ent...

Page 33: ...o switch the unit on and transmit the new system settings Setting the Current Time 1 Press CLK TIMER button once CLOCK SET should begin flashing in the time display 2 Press either or button within the...

Page 34: ...es normal power outag es With no power the battery will last up to three months When the battery requires replacing the cool and heat status LEDs on the IR receiver will flash at 1 second intervals Al...

Page 35: ...ecommended Spares It is recommended that one complete set of air filters be kept on hand for use as needed DISASSEMBLY PROCEDURE Fan Removal 1 Unclip the grille catches and remove the grille s from th...

Page 36: ...a suitable container 4 Remove the self tapping screws securing the 2 insulated metal condensate tray support channels and pull the channels away from the condensate tray Pull the conden sate tray com...

Page 37: ...ities in every section of this trouble shooting guide first Replace the microprocessor only after all other avenues of investigation are exhausted Fans Will Not Run Loose wire Check all fan wire conne...

Page 38: ...to unit Faulty valve actuator Check actuator by manually opening and closing valve replace if faulty Faulty heater relay Check signals to relay and check action of relay contacts Replace relay or PCB...

Page 39: ...purchase order number Racine WI 53403 2552 1500 DeKoven Avenue n a n aA kW n a Electric Heat 500 CHARGE 1 QTY Maximum Discharge Temp 125 F Clearance to Combustibles 0 0 5 FIELD FACTORY CHARGE 0 LB TYP...

Page 40: ...ump Assembly Shown Inverted 9 Fan Motor Assembly 10 Coil Return Air Sensors Microprocessor Only 11 Grille 12 Label DESCRIPTION 13 Air Deflector Vanes 4 14 Filter 15 Fascia Assembly 16 Receiver Micropr...

Page 41: ...ondensate Tray Support 5 High Level Switch Shown Inverted 6 Condensate Pump Shown Inverted 7 Fan and Motor Assembly 8 Fan Inlet Ring 9 Grille 10 Infrared Receiver DESCRIPTION 11 Vane 12 Vane Motor Ass...

Page 42: ......

Page 43: ......

Page 44: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53420008 01 Printed in U S A Form 42WKN 7SI Pg 44 4 13 Replaces 42WKN...

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