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7 - MAINTENANCE AND OPERATING 
INSTRUCTIONS 

7.1 - General 

The AHU(s) require little maintenance. The smooth 
inside and outside finish of the  panels makes 
maintenance very simple. 
 
For dry sections: once a year thoroughly check the 
inside and outside of the AHU casing. For 
maintenance of wet sections (coolers and humidifiers) 
please refer to the air handling section concerned. 
 

7.2 – Casing Panels 

7.2.1 - Inside Installation 

a) Internal inspection of the casing of double-skin 
panels and of all dry parts. 
 
Remove contamination with water and a mild 
household soap solution. Where  damage of the paint 
finish has occurred, if necessary remove rust and 
touch up with good quality anti-corrosive primer and 
paint. The outside air intake sections can show signs 
of corrosion as they contain wet parts and are affected 
by mist, rain and air pollutants. 
 
b) Outside inspection of the coating. 
 
If damage to the paint treatment has occurred, remove 
the rust (if necessary), and touch up with good quality 
anticorrosive primer and paint. 
 

7.2.2 - Outside Installation 

Check the sealed joints of AHUs installed outside and 
if required seal again with a UV-resistant and paintable 
kit. Treat damage as for inside installation. 
 

7.3 - Doors and Access Covers 

Check locks and hinges of all doors and access 
covers. For outside installation check the storm cord. 
 

7.4 - Flexible Connections 

Check the flexible connections for damage. 
 

7.5 - Earthing 

Ensure that the unit is earthed and installed in the 
correct manner. 
 

7.6 - Dampers 

Remove excess contamination by cleaning it with 
compressed air. Check adjusting bolts and linkage and 
if necessary tighten. Ensure that the damper blades 
run free of the casing. 
 

7.7 - Outside Air Intake 

Especially the outside air intake is contaminated by 
pollution taken in with the air. The maintenance interval 
must be observed, as irreparable damage of the 
panels might otherwise occur. Clean the outside air 
intake well and repair damage as described in point 
7.2.1. 
 

7.8 - Filters 

The filters must be inspected once a month for excess 
pollution, pressure loss, damage and seating of the 
slide-in filters or built-in frames. With slide-in filters 
ensure that  the filters have been correctly positioned 
and have been pushed well against each other from 
below. When replacing built-in filters you must ensure 
that the filter has been pushed well against the sealant 
and that the clips have been correctly installed. Filters 
must be replaced at the required intervals. The timing 
of the replacement depends on the type of filter, quality 
and the degree of contamination of the air. The 
pressure loss across the contaminated filter can be 
measured with a pressure differential gauge. 
Maintenance instructions of special filters are available 
on request. 
 

7.9 - Electric Heaters 

Check once a year for contamination, and if necessary 
clean with compressed air. Check the connections in 
the control box. Check the operation of the thermostat. 
The following warning label is  located on the panel: 
electrical voltage and hot surface. 
 
 
 
 
 
 
 

7.10 – Cooling Coil 

Check once a year for contamination and if necessary 
clean with compressed air against the direction of the 
air flow or clean with a vacuum cleaner. Check for 
leakage. Check the fins of the droplet eliminator after 
the coil. Clean the siphon and check its operation. 
Check the condensate pan for contamination and 
clean if necessary. 
 

7.11 - Heat Recovery Wheel 

Check the rotor once a  year for contamination, and if 
necessary clean with compressed air. Check the rotor 
speed and compare it with the design data. 
 
Check the rotation of the rotor. Depending on the rotor 
material the wheel can absorb moisture. When 
stationary the wheel will become moist on one side 
and thus heavier. The rotor speed can be set to 
intermittent in the controller so that the wheel will rotate 
“x” times per time unit. 
 

       

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Summary of Contents for AiroVision 39 HQM

Page 1: ...39 HQM Central Station Air Handling Units Advance Installation Operation and Maintenance 1 ...

Page 2: ... Short term storage 6 3 2 Long term storage 6 4 CHECKLIST OF START UP CHECK POINTS 7 4 1 Preliminary information 7 4 2 Pre Start Up 7 4 3 Start up 7 5 STARTUP INSTRUCTIONS 8 5 1 Casing 8 5 1 1 Casing panels 8 5 1 2 Doors and access panels 8 5 1 3 Flexible connections 8 5 1 4 Earthing 8 5 1 5 AHU installation and connection 8 5 2 Dampers 9 5 3 Air Filters 9 5 4 Electric Heaters 10 5 5 Cooling Coil ...

Page 3: ...r each section to be moved Earthing This label indicates where the AHU must be earthed and is on one of the support beams beneath the casing in the fan section The electrical components in the AHU must be earthed except for components with double insulation and or components with a supply voltage below 50 V The electrical components must be installed in accordance with national and local regulatio...

Page 4: ...is opened Caution All doors and access covers must be closed before starting up the AHU 1 4 Disposal of Parts Materials The packaging material must be disposed of in a responsible manner and in accordance with local regulations Components that are replaced must be disposed of as described above 2 TRANSPORT AND LIFTING INSTRUCTIONS 2 1 General Transport and lifting of the AHU must always be in acco...

Page 5: ... sequence The weight is given on each transport section Each transport section is equipped with a sub frame with four lifting points These points are marked by the label shown below For offloading as well as hoisting lifting cables can be attached 1 Under the wooden skid OR 2 To the lifting bars Lifting bars are not supplied by factory Evenly positioned spacer bars should be used between the lifti...

Page 6: ...han 6 months still require serious and proper preservation actions during the storage period 3 2 1 Belts to be removed and kept safe with proper tag of the AHU in conditioned space belts shipped loose as standard in production of 39HQM and packed in plastic bag placed inside fan section 3 2 2 Filters to be removed and stored in a proper packed conditioned space 3 2 3 Periodically check fan bearing...

Page 7: ...ted to unit in proper way straight duct after fan discharge is 2 5 fan diameter Verify wiring is correct for application voltage etc per component label 4 3 START UP If this unit is used for construction conditioning without ductwork ensure balancing is redone and filters replaced once construction is complete Verify wiring is correct for application voltage etc per component label Ensure correct ...

Page 8: ...accordance with local regulations A label on the support frame indicates where the unit should be earthed 5 1 5 AHU Installation and Connection The floor in the room where the AHU is installed must be level and flat to prevent connection problems In case of multi section unit It is highly recommended to install common single channel base through the AHU base channel underneath the AHU Rubber pads ...

Page 9: ... If there are more than two sections repeat the procedure above For an outdoor installation all external joints should be sealed 5 2 Dampers Check if the actuator motor is installed in accordance with the supplier s instructions Check if the correct angle has been set Check if the dampers close properly Check if the damper can open to the required angle Check operation after the power has been res...

Page 10: ...eat Recovery Wheel Check that the wheel is rotating in the correct direction This is indicated by an arrow on the casing Check if the wheel seals are fitting correctly Check if belt tension is correct Check if the motor has been correctly connected Check if the controller has been correctly connected and set in accordance with the instructions of the supplier if any Check if the rotor speed has be...

Page 11: ...nd leave the grooves at an angle causing excessive belt and sheave wear 5 9 1 1 Shaft Alignment Shaft alignment can be checked by measuring the distance between the shafts at 3 or more locations If the distances are equal then the shafts are parallel 5 9 1 2 Sheave Alignment Fixed sheaves To check the location of the fixed sheaves on the shafts a straightedge or laser guide device Straightedge mus...

Page 12: ...at sensors COIL Fins Contamination Clean dirt with compressed air Damage Check fin alignment and comb fins Coil Frames Air by pass Check gap and seal with silicon sealant to avoid fresh air by pass Headers Seal Water leakage Check gap and seal with silicon sealant to avoid fresh air by pass Incase tube leak braze leak point Eliminators Contamination Clean dirt with compressed air Drain pan Contami...

Page 13: ...observed as irreparable damage of the panels might otherwise occur Clean the outside air intake well and repair damage as described in point 7 2 1 7 8 Filters The filters must be inspected once a month for excess pollution pressure loss damage and seating of the slide in filters or built in frames With slide in filters ensure that the filters have been correctly positioned and have been pushed wel...

Page 14: ...ith a grease nipple The lubrication interval and type of lubricant are as above 7 13 3 Transmission After starting up the unit but also after replacing the belts the belt tension has to be checked within one week and then after two weeks and further tensioned if required After that check the belt tension and inspect the condition of the belts every three months The Correct Belt Tension depends on ...

Page 15: ...Notes 15 ...

Page 16: ...Manufacturer reserves the rights to discontinue or change at any time specifications or designs without notice and without incurring obligations Effective Date 09 04 2013 39HQMV1 0 16 ...

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