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36
115--V Wiring
Furnace must have a 115-v power supply properly connected and
grounded.
NOTE
: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, control LED status indicator light will flash
rapidly and furnace will
NOT
operate.
Verify that the voltage, frequency, and phase correspond to that
specified on unit rating plate. Also, check to be sure that service
provided by utility is sufficient to handle load imposed by this
equipment. Refer to rating plate or
Table
11 for equipment
electrical specifications.
USA Installations
: Make all electrical connections in accordance
with the current edition of the National Electrical Code (NEC)
NFPA 70 and any local codes or ordinances that might apply.
Canada Installations
: Make all electrical connections in
accordance with the current edition of the Canadian Electrical
Code CSA C22.1 and any local codes or ordinances that might
apply.
FIRE HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Do not connect aluminum wire between disconnect
switch and furnace. Use only copper wire. See
Fig.
32.
!
WARNING
Use a separate, fused branch electrical circuit with a properly sized
fuse or circuit breaker for this furnace. See
Table
11 for wire size
and fuse specifications. A readily accessible means of electrical
disconnect must be located within sight of the furnace.
J--Box Installation
FIRE OR ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
If field--supplied manual disconnect switch is to be mounted
on furnace casing side, select a location where a drill or
fastener cannot damage electrical or gas components.
!
WARNING
The J-Box is used when field line voltage electrical connections are
made to the furnace wiring harness inside the furnace casing. The
J-Box is not required if a field-supplied electrical box is attached to
the outside of the furnace casing and the box is grounded to the
green ground wire of the main wiring harness and the earth ground
of the field electrical supply.
The J--Box cover, mounting bracket and screws are shipped in the
loose parts bag included with the furnace. The J--Box can be
mounted on the left or right side of the casing, as viewed from the
upflow position. See
Fig.
31.
Remove the J--Box cover and mounting bracket from the loose
parts bag. Select a 7/8--in. (22 mm) knock-out on the desired side
of the casing. Remove the knock-out from the casing. Drill two (2)
1/8--in. (3 mm) pilot holes in the casing dimples by the desired
7/8--in. (22 mm) knock-out.
Align the J--Box mounting bracket against the inside of the casing
and secure the mounting bracket with the screws. See
Fig.
31.
Electrical Box on Furnace Casing Side
NOTE
: Check that duct on side of furnace will not interfere with
installed electrical box.
1. Fasten a field-supplied external electrical box to the outside
of the casing by driving two field-supplied screws from in-
side electrical box into casing. See
Fig.
32.
2. Route field power wiring into external electrical box.
3. Pull furnace power wires through 1/2-in. (12 mm) diameter
hole in J-Box. If necessary, loosen power wires from strain--
relief wire-tie on furnace wiring harness.
4. Connect any code required external disconnect(s) to field
power wiring.
5. Route external field power wires through holes in electrical
box and casing.
6. Connect field ground wire and factory ground wire to green
ground screw on J--Box mounting bracket as shown in
Fig.
31
.
7. Connect field power and neutral leads to furnace power
leads as shown in
Fig. 34
.
8. Attach furnace J-Box cover to mounting bracket with
screws supplied in loose parts bag. Do not pinch wires
between cover and bracket.
9. Complete external disconnect wiring and installation. Con-
nect line voltage leads as shown in
Fig.
32. Use best prac-
tices (NEC in USA for wire bushings, strain relief, etc.,
CANADA: Canadian Electrical Code CSA C22.1)
Power Cord Installation in Furnace J--Box
NOTE
:
Power cords must be able to handle the electrical
requirements listed in
Table
11. Refer to power cord
manufacturer’s listings.
1. Install J--Box mounting bracket to inside of furnace casing.
See
Fig.
31
.
2. Route listed power cord through 7/8--in. (22 mm) diameter
hole in casing and J--Box bracket.
3. Secure power cord to J--Box bracket with a strain relief
bushing or a connector approved for the type of cord used.
4. Pull furnace power wires through 1/2--in. (12 mm) diameter
hole in J--Box. If necessary, loosen power wires from
strain—relief wire--tie on furnace wiring harness.
5. Connect field ground wire and factory ground wire to green
ground screw on J--Box mounting bracket as shown in
Fig.
31.
6. Connect power cord power and neutral leads to furnace
power leads as shown in
Fig.
34.
7. Attach furnace J--Box cover to mounting bracket with
screws supplied in loose parts bag. Do not pinch wires
between cover and bracket. See
Fig.
31.
BX Cable Installation in Furnace J--Box
1. Install J--Box mounting bracket to inside of furnace casing.
See
Fig.
31.
2. Route BX connector through 7/8--in. (22 mm) diameter
hole in casing and J--Box bracket.
3. Secure BX cable to J--Box bracket with connectors ap-
proved for the type of cable used.
4. Connect field ground wire and factory ground wire to green
ground screw on J--Box mounting bracket as shown in
Fig.
31
.
5. Connect field power and neutral leads to furnace power
leads. as shown in
Fig.
34.
6. Attach furnace J--Box cover to mounting bracket with
screws supplied in loose parts bag. Do not pinch wires
between cover and bracket.
24--V Wiring
Make field 24--v connections at the 24--v terminal strip. See
Fig.
35.
Connect terminal Y/Y2 as shown in Fig. 34 for proper cooling
59TP6A