Carrier 58MVC IdealComfort IdealHumidity Installation Instructions Manual Download Page 35 | Manualshive

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35

(304.8mm)
minimum

A06672

Fig. 41 -- Attic Termination

(304.8 mm)
minimum

(76.2 mm)
minimum

A06673

Fig. 42 -- Crawlspace Termination

58MV

C

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Summary of Contents for 58MVC IdealComfort IdealHumidity

Page 1: ...ETY CONSIDERATIONS 3 CODES AND STANDARDS 6 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 7 INTRODUCTION 7 APPLICATIONS 7 Upflow 7 Downflow 10 Horizontal Left 11 Horizontal Right 13 LOCATION 14 INSTALLATION 16 Air Ducts 19 Air for Combustion and Ventilation 26 Combustion Air Pipe 32 Vent Pipe 34 Vent Termination 37 Condensate Drain 42 START UP ADJUSTMENTS AND SAFETY CHECK 43 CHECKLIST 59 ama CERTIFIED As...

Page 2: ... exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector obs...

Page 3: ...ration CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts CAUTION The 58MVC Condensing Gas Fired Furnaces are CSA formerly AGA and CGA design certified for natural and propane gases see furnace rating plate and for installation in alcoves attics base...

Page 4: ...92 1 19 1 2 495 3 120 20 24 1 2 622 3 22 7 8 581 0 23 584 2 Fig 2 Dimensional Drawing A gas fired furnace for installation in a residential garage must be installed as specified in the Hazardous Locations section of these instructions and Fig 5 The furnace may be used for construction heat provided that the furnace installation and operation complies with the first CAUTION in the LOCATION section ...

Page 5: ...acturer shall be used to convert to propane gas use or may be required for some natural gas applications This furnace is for indoor installation in a building constructed on site This furnace may be installed in a manufactured mobile home when stated on rating plate and using factory authorized kit This furnace may be installed on combustible flooring in alcove or closet at Minimum Inches Clearanc...

Page 6: ...Installation Code CAN CSA B149 1 05 CSA B149 1 05 General Installation S US NFGC and the NFPA 90B For copies contact the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capitol N W Washington DC 20001 S A manufactured Mobile home installation must conform with the Manufactured Home Construction and Safety St...

Page 7: ... any of the four applications shown in Fig 1 All drain and pressure tubes are connected as shown in Fig 7 See appropriate application instructions for these procedures PROPERTY DAMAGE HAZARD Failure to follow this caution may result in property damage Local codes may require a drain pan under entire furnace and condensate trap when a condensing furnace is used in an attic application or over a fin...

Page 8: ...rnate location for the condensate trap is the left hand side of casing See Fig 2 and 8 NOTE If the alternate left hand side of casing location is used the factory connected drain and relief port tubes must be disconnected and modified for attachment See Condensate Trap Tubing Alternate Upflow Orientation section for tubing attachment To relocate condensate trap to the left hand side perform the fo...

Page 9: ... supplied in loose parts bag c Determine appropriate length then cut and connect tube Condensate Trap Field Drain Attachment Refer to Condensate Drain section for recommendations and procedures PLUG CAP COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED INDUCER HOUSING MOLDED DRAIN TUBE VIOLET COLLECTOR BOX TUBE PINK COLLECTOR BOX DRAIN TUBE BLUE COLLECTOR BOX TUBE GREEN CONDENSATE TRAP A07281 Fig 8 Alte...

Page 10: ...les with plastic filler caps factory supplied in loose parts bag CAP PLUG COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED INDUCER HOUSING MOLDED DRAIN TUBE VIOLET COLLECTOR BOX TUBE PINK COLLECTOR BOX DRAIN TUBE BLUE COLLECTOR BOX TUBE EXTENSION CONDENSATE TRAP COLLECTOR BOX TUBE GREEN COLLECTOR BOX EXTENSION DRAIN TUBE DRAIN TUBE COUPLING A07277 Fig 10 Factory Shipped Trap Location Shown with Blower ...

Page 11: ...x pressure tube pink label is factory connected to the pressure switch for use when furnace is installed in UPFLOW or HORIZONTAL LEFT applications The tube MUST be disconnected and used or the condensate trap relief port tube The other collector box pressure tube green label which was factory connected to the condensate trap relief port connection MUST be connected to the pressure switch in DOWNFL...

Page 12: ...RECOMMENDED WITH SHORT 5 TO 8 FT VENT SYSTEMS TO REDUCE EXCESSIVE CONDENSATE DROPLETS FROM EXITING THE VENT PIPE A 3 IN MINIMUM CLEARANCE TO COMBUSTION AIR INTAKE IS REQUIRED 5 3 4 NOTE LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE FURNACE AND CONDENSATE TRAP WHEN A CONDENSING FURNACE IS INSTALLED ABOVE FINISHED CEILINGS COMBUSTION AIR INTAKE A96184 Fig 13 Attic Location and Working Platform for V...

Page 13: ... finished ceiling CAUTION NOTE In Canada installations shall be in accordance with current NSCNGPIC and or local codes NOTE The auxiliary junction box J box MUST be relocated to opposite side of furnace casing See Fig 14 See Electrical Connection section for J box relocation Condensate Trap Location CAP PLUG COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED INDUCER HOUSING MOLDED DRAIN TUBE VIOLET COLLE...

Page 14: ...actory suppled in loose parts bag to extend collector box pressure tube pink label which was previously connected to pressure switch 5 Route this extende tube pink label to condensate trap relief port connection 6 Determine appropriate lenght cut and connect tube 7 Clamp tube to relief port connection Condensate Trap Freeze Protection Refer to condensate Drain Protection section for recommendation...

Page 15: ...ruction is completed After construction is complete verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s instructions CAUTION FIRE OR DEATH HAZARD Failure to follow this warning could result in property damage personal injury or death Do not install furnace on its back See Fig 16 Safety control operation will be adversely af...

Page 16: ... Coil Box is used 1 Determine application being installed from Table 1 2 Construct hole in floor per dimensions specified in Table 1 and Fig 19 3 Construct plenum to dimensions specified in Table 2 and Fig 19 4 If special base KGASB is used install as shown in Fig 20 5 If Manuracturer s Cased Coil Assembly or Manufacturer s Coil Box is used install as shown in Fig 21 NOTE Remove furnace perforated...

Page 17: ...HEET METAL PLENUM FLOOR OPENING A07585 Fig 20 Furnace Plenum and Subbase Installed on a Combustible Floor FACTORY SUPPLIED CASED COIL OR COIL BOX FURNACE COMBUSTIBLE FLOORING SHEET METAL PLENUM FLOOR OPENING A07586 Fig 21 Furnace Plenum and Coil Assembly or Coil Box Installed on a Combustible Floor NO YES YES PERFORATED DISCHARGE DUCT FLANGE 210 MIN A93029 Fig 22 Duct Flanges 58MVC ...

Page 18: ... A 1 In clearance minimum between top of furnace and combustible material 2 The entire length of furnace must be supported when furnace is used in horizontal position to ensure proper drainage A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION DRAIN 5 3 4 3 8 IN HEX NUT WASHER 4 REQD PER ROD A93304 Fig 23 Crawlspace Horizontal Application for Direct Vent 2 Pipe Installation and for Ventilated Combu...

Page 19: ...to areas outside the space containing the furnace the return air must also be handled by a duct s sealed to the furnace casing and terminating outside the space containing the furnace Secure ductwork with proper fasteners for type of ductwork used Seal supply and return duct connections to furnace with code approved tape or duct sealer Flexible connections should be used between ductwork and furna...

Page 20: ...cabinet The Filter Media cabinet can be used with the factory supplied washable filter or a factory specified high efficiency disposable filter see cabinet instructions If installing the filter in the furnace blower compartment determine location for filter and relocate filter retaining wire if necessary See Table 2 to determine correct filter size for desired filter location Table 2 indicates fil...

Page 21: ...e dope must be resistant to propane gas FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Connect gas pipe to furnace using a backup wrench to avoid damaging gas controls Gas valve shutoff switch MUST be facing forward or tilted upward Never purge a gas line into a combustion chamber Never test for gas leaks with an open flame Use a co...

Page 22: ...93324 Fig 27 Typical Gas Pipe Arrangement COMBUSTION AIR PIPE GROMMET GAS LINE GROMMET GAS LINE COMBUSTION AIR PIPE VENT PIPE VENT PIPE GROMMET UNUSED 1 3 4 IN DIAMETER GAS CONN HOLE GAS LINE ENTRY HOLE FILLER PLUG NOTE PIPE GROMMETS AND ENTRY HOLE FILLER PLUGS ARE INCLUDED IN FACTORY SUPPLIED LOOSE PARTS BAG A05057 Fig 28 Casing Pipe Grommets 58MVC ...

Page 23: ...mponent operation can occur Do not bypass or close switch with panel removed WARNING UNIT MAY NOT OPERATE Failure to follow this caution may result in intermittent unit operation Furnace control must be grounded for proper operation or control will lock out Control is grounded through green yellow wire connected to gas valve and burner box screw WARNING 115 v Wiring Before proceeding with electric...

Page 24: ...9 1 m 15 080 14 115 60 1 127 104 8 96 14 30 ft 9 1 m 15 080 20 115 60 1 127 104 14 06 12 31 ft 9 4 m 20 100 20 115 60 1 127 104 14 06 12 31 ft 9 4 m 20 120 20 115 60 1 127 104 14 06 12 31 ft 9 4 m 20 Permissible limits of voltage range at which unit will operate satisfactorily Unit ampacity 125 percent of largest operating component s full load amps plus 100 percent of all other potential operatin...

Page 25: ... fuse to blow If fuse replacement is required use only a fuse of identical size 3 amp and type The furnace control will flash status code 24 when fuse needs replacement NOTE Use AWG No 18 color coded copper thermostat wire for lengths up to 100 ft For wire lengths over 100 ft use AWG No 16 wire NOTE For additional thermostat connection diagrams reference Fig 52 59 Accessories 1 Electronic Air Clea...

Page 26: ...similar to a direct vent system See Fig 35 for required clearances All air for combustion is piped directly to the furnace from a space that is well ventilated with outdoor air such as an attic or crawl space and the space is well isolated from the living space or garage Materials Combustion air and vent pipe fittings primers and solvents must conform to American National Standards Institute ANSI ...

Page 27: ...ement in a light uniform coat on inside of socket to prevent buildup of excess cement Apply second coat 8 While cement is still wet twist pipe into socket with 1 4 turn Be sure pipe is fully inserted into fitting socket 9 Wipe excess cement from joint A continuous bead of cement will be visible around perimeter of a properly made joint 10 Handle pipe joints carefully until cement sets 11 Horizonta...

Page 28: ... AND COMM LED LIGHTS SW1 SETUP SWITCHES AND BLOWER OFF DELAY MODEL PLUG CONNECTOR AIR CONDITIONING A C AIRFLOW SETUP SWITCHES USER INTERFACE OR ADVANCED PRODUCT MONITOR CONNECTOR CONTINUOUS FAN CF AIRFLOW SETUP SWITCHES OAT CONNECTOR HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER FLASH UPGRADE CONNECTOR FACTORY ONLY SW4 SETUP SWITCHES BOARD SERIAL NUMBER EXAMPLE...

Page 29: ...29 12 inches 30 cm for applieances 10 000 Btuh 3 kW and 100 000 Btuh 30kW 36 inches 91cm for appliances 100 000 Btuh 30kW A06675 Fig 34 Direct Vent Termination Clearance 58MVC ...

Page 30: ...30 A05013 Fig 35 Ventilated Combustion Air Vent Termination Clearance 58MVC ...

Page 31: ...hest anticipated snow level or grade whichever is greater typ A At least 36 in A Maintain 12 in min clearance above highest anticipated snow level Maximum of 24 in above roof 90 Note A denotes 0 to 2 in Between the first 2 vents Third vent must be 36 in away typ A05090 Fig 36 Combustion Air and Vent Termination for Direct Vent 2 pipe System Abandoned masonry used as raceway per code 12 in min from...

Page 32: ...IR PIPE General Furnace combustion air connection must be attached as shown in Fig 39 Combustion air intake housing plug may need to be relocated in some applications COMBUSTION AIR COMBUSTION AIR AIR FLOW VENT VENT VENT AIR FLOW AIR FLOW AIR FLOW UPFLOW DOWNFLOW HORIZONTAL LEFT DISCHARGE HORIZONTAL RIGHT DISCHARGE Select 1 vent pipe connection and 1 combustion air pipe connection COMBUSTION AIR C...

Page 33: ...lt in reduced furnace component life Air for combustion must not be contaminated by halogen compounds which include fluoride chloride bromide and iodide These elements may corrode heat exchangers and shorten furnace life Air contaminants are found in aerosol sprays detergents bleaches cleaning solvents salts air fresheners and other household products CAUTION The combustion air pipe cannot be term...

Page 34: ...g appliance to their previous conditions of use WARNING Combustion Air Termination Direct Vent 2 Pipe System Combustion air pipe must terminate outside the structure with the vent pipe as shown in Fig 36 Follow the clearance requirements shown in Fig 39 Refer to Vent Termination section for complete details on termination options VENT PIPE General Furnace vent connection must be attached as shown ...

Page 35: ...35 304 8mm minimum A06672 Fig 41 Attic Termination 304 8 mm minimum 76 2 mm minimum A06673 Fig 42 Crawlspace Termination 58MVC ...

Page 36: ...36 304 8mm minimum 3 76 2mm minimum A06674 Fig 43 Crawlspace Termination 58MVC ...

Page 37: ...ion When determining appropriate location for termination consider the following guidelines 1 Comply with all clearance requirements stated in Fig 34 or Fig 35 per application 2 Termination or termination kit should be positioned where vent vapors will not damage plants shrubs or air conditioning equipment 3 Termination or termination kit should be positioned so that it will not be affected by win...

Page 38: ...sassemble loose pipe fittings Clean and cement using same procedures as used for system piping 5 Check required dimensions as shown Two Pipe Termination Kit Direct Vent 2 Pipe System Only Determine an appropriate location for termination kit using the guidelines provided in section Vent Termination General in this instruction 1 Cut 2 holes 1 for each pipe of appropriate size for pipe size being us...

Page 39: ... 2 20 6 1 39 11 9 45 13 7 55 16 8 63 19 2 20_F 28 9_C 2 11 3 4 27 8 3 31 9 4 39 11 9 45 13 7 060100 20_F 6 7_C 2 1 2 41 12 5 70 21 3 70 21 3 70 21 3 70 21 3 0_F 17 8_C 2 1 2 21 6 4 42 12 8 48 14 6 59 18 0 68 20 7 20_F 28 9_C 2 1 2 11 3 4 28 8 5 33 10 1 41 12 5 49 14 9 060120 20_F 6 7_C 3 49 14 9 70 21 3 70 21 3 70 21 3 70 21 3 0_F 17 8_C 3 26 7 9 51 15 5 58 17 7 70 21 3 70 21 3 20_F 28 9_C 3 15 4 ...

Page 40: ... Concentric 1 1 2 42 12 8 37 11 2 32 9 8 27 8 2 22 6 7 17 5 2 2 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 80 000 2 Pipe or 2 In Concentric 1 1 2 25 7 6 20 6 1 15 4 6 10 3 0 5 1 5 NA 2 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 100 000 2 Pipe or 2 In Concentric 2 38 11 6 33 10 1 28 8 5 23 7 0 18 5 5 13 4 0 2 1 2 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 120 000 2 Pipe or 3 In Conce...

Page 41: ...3 58 17 7 56 17 1 51 15 5 46 14 0 100 000 2 Pipe or 2 In Concentric 2 27 8 2 22 6 7 17 5 2 12 3 7 7 2 1 NA 2 1 2 62 18 9 60 18 3 58 17 7 56 17 1 55 16 8 53 16 2 120 000 2 Pipe or 3 In Concentric 3 one disk 43 13 1 41 12 5 39 11 9 37 11 3 35 10 7 34 10 4 ALTITUDE UNIT SIZE BTUH Termination Type Pipe Dia IN NUMBER OF 90_ ELBOWS 1 2 3 4 5 6 9001 to 10000 60 000 2 Pipe or 2 In Concentric 1 1 2 27 8 2 ...

Page 42: ...ect a pump with an overflow switch Furnace condensate is mildly acidic typically in the pH range of 3 2 to 4 5 Due to corrosive nature of this condensate a condensate pH neutralizing filter may be desired Check with local authorities to determine if a pH neutralizer is required Application The furnace A C and humidifier drains may be combined and drained together The A C drain must have an externa...

Page 43: ...to select low cooling airflow for two speed cooling units This setup feature allows continuous fan airflow or low cooling airflow to be adjusted To set desired continuous fan airflow or low cooling airflow 1 Remove main furnace door and blower access panel 2 Locate CF setup switches on furnace control See Fig 33 3 Determine desired continuous fan airflow or low cooling airflow 4 Use Fig 47 or wiri...

Page 44: ...with Water UNIT OPERATION HAZARD Failure to follow this caution may result in intermittent unit operation or performance satisfaction Condensate trap must be PRIMED or proper draining may not occur The condensate trap has two internal chambers which can ONLY be primed by pouring water into the inducer drain side of condensate trap CAUTION A04001 Fig 48 Example of Setup Switch in Off Position 58MVC...

Page 45: ...45 A06677 Fig 49 Wiring Diagram 58MVC ...

Page 46: ...ent ON Turn ON to decrease Low Heat airflow 9 percent Medium Heat airflow 7 percent and High Heat airflow 15 percent for maximum comfort SW1 5 CFM per ton adjust OFF Turn ON for 400 CFM per ton Turn OFF for 350 CFM per ton SW1 6 Component Self Test OFF Turn ON to initiate Component Self Test for troubleshooting assistance when R thermostat lead is disconnected Turn OFF when Self Test is completed ...

Page 47: ...er is interrupted the stored history is erased and the furnace control CPU will select medium heat for 1 minute low heat for 15 minutes and then switch to high heat as long as the thermostat continues to call for heat Subsequent selection is based on stored history of the thermostat cycle times The wall thermostat calls for heat closing the R to W circuit The furnace control CPU performs a self ch...

Page 48: ...increases the high heat pressure switch HPS closes and the gas valve solenoid GV HI is energized Switching from High to Medium or Low Heat The furnace control CPU will not switch from high heat to medium or low heat while the thermostat R to W cir cuit is closed when using a single stage thermostat 8 Blower Off Delay When the thermostat is satisfied the R to W circuit is opened de energizing the g...

Page 49: ...ostat cycle times The wall thermostat calls for cooling closing the R to G and Y circuits The R to Y1 circuit starts the outdoor unit on low cooling speed and the R to G and Y1 circuits starts the furnace blower motor BLWM at low cooling airflow which is the true on board CF selection as shown in Fig 47 If the furnace control CPU switches from low cooling to high cooling the furnace control CPU wi...

Page 50: ...ng back to continuous blower airflow When the R to G circuit is opened the blower motor BLWM will continue operating for an additional 5 seconds if no other function requires blower motor BLWM operation Continuous Blower Speed Selection from Thermostat To select different continuous blower airflows from the room thermostat momentarily turn off the FAN switch or push button on the room thermostat f...

Page 51: ...gle Speed Air Conditioning A06679 Fig 53 Step Modulating Furnace with Two Speed Air Conditioner A06680 Fig 54 Step Modulating Furnace with Single Speed Heat Pump Dual Fuel A06681 Fig 55 Step Modulating Furnace with Two Speed Heat Pump Dual Fuel 58MVC ...

Page 52: ...Fig 57 Dual Fuel thermostat with Step Modulating Furnace and Two Speed Heat Pump A06684 Fig 58 Two Stage Thermostat with Step Modulating Furnace and Two Speed Air Conditioner A06685 Fig 59 Single Stage Thermostat with Step Modulating Furnace and Two Speed Air Conditioner 58MVC ...

Page 53: ... 2000 ft In the U S A the input rating for altitudes above 2000 ft must be reduced by 2 percent for each 1000 ft above sea level In Canada the input rating must be derated by 5 percent for altitudes of 2000 ft to 4500 ft above sea level Adjust manifold pressure to obtain input rate Furnace input rate must be within 2 percent of input rate on furnace rating plate 1 Determine natural gas orifice siz...

Page 54: ...anifold pressure before setting medium heat manifold pressure DO NOT set low heat manifold pressure less than 5 in wc or more than 6 in wc for natural gas m When correct manifold pressures are obtained replace caps that conceal gas valve adjustment screws Main burner flame should be clear blue almost transparent See Fig 62 n Remove jumper across R and W W1 If necessary move setup switch SW1 2 to t...

Page 55: ...ble 10 Orifice Size and Manifold Pressures for Gas Input Rate Tabulated Data Based on 20 000 BTUH High Heat 13 000 Btuh Med Heat 8 000 Btuh Low Heat per Burner Derated 2 1000 Ft Above Sea Level A07253 58MVC ...

Page 56: ...56 Orifice Size and Manifold Pressures for Gas Input Rate Tabulated Data Based on 20 000 BTUH High Heat 13 000 Btuh Med Heat 8 000 Btuh Low Heat per Burner Derated 2 1000 Ft Above Sea Level A07254 58MVC ...

Page 57: ...d manifold pressure adjustment is within 2 percent of the furnace input rate n Remove jumper across R W W1 and W2 thermostat connections to terminate call for heat o Wait for blower off delay to finish then reset 115 v power to furnace p Jumper R and W W1 thermostat connections on control to start furnace q Wait for the blower to turn ON then repeatitems ithrough l for low heat operation This sett...

Page 58: ...lize subtract return air temperature from supply air temperature to determine air temperature rise NOTE Temperature rise can be determined for low heat operation by placing setup switch SW1 2 on furnace control in ON position Temperature rise can be determined for medium heat operation by placing setup switch SW4 2 on furnace control in ON position For high heat operation place setup switch SW1 2 ...

Page 59: ...t inducer Check switch operation as follows 1 Turn off 115 v power to furnace 2 Remove control access door and disconnect inducer motor 12 pin wire harness at inducer motor 3 Turn on 115 v power to furnace 4 Set thermostat to call for heat When pressure switches are functioning properly status code 42 will flash on fur nace control approximately 20 sec after thermostat switch is closed If either a...

Page 60: ...r Selected ________________ Crawl Space Safety Controls Check Operation ________________ Termination Kit 2 Pipe or Concentric CHECKLIST START UP ________________ Combustion Air Pipe Length ________________ Gas Input Rate Set Within 2 percent of Rating Plate ________________ Combustion Air Pipe Elbow Quantity ________________ Temperature Rise Adjusted ________________ Vent Pipe Length Thermostat An...

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