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furnace, and conditioned air is discharged upward. Since this
furnace can be installed in any of the 4 positions shown in Fig. 2,
you must revise your orientation to component location accord-
ingly.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE

Electrostatic discharge can affect electronic components.
Take precautions during furnace installation and servicing to
protect the furnace electronic control. Precautions will pre-
vent electrostatic discharges from personnel and hand tools
which are held during the procedure. These precautions will
help to avoid exposing the control to electrostatic discharge
by putting the furnace, the control, and the person at the same
electrostatic potential.

1. Disconnect all power to the furnace. DO NOT TOUCH THE

CONTROL OR

ANY

WIRE CONNECTED TO THE CON-

TROL PRIOR TO DISCHARGING YOUR BODY’S ELEC-
TROSTATIC CHARGE TO GROUND.

2. Firmly touch a clean, unpainted, metal surface of the furnace

chassis which is close to the control. Tools held in a person’s
hand during grounding will be satisfactorily discharged.

3. After touching the chassis you may proceed to service the

control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungrounded
objects, etc.).

4. If you touch ungrounded objects (recharge your body with

static electricity), firmly touch furnace again before touching
control or wires.

5. Use this procedure for installed and uninstalled (ungrounded)

furnaces.

6. Before removing a new control from its container, discharge

your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 5 before bringing the control
or yourself into contact with the furnace. Put all used AND
new controls into containers before touching ungrounded
objects.

7. An ESD service kit (available from commercial sources) may

also be used to prevent ESD damage.

CARE AND MAINTENANCE

For continuing high performance and to minimize possible equip-
ment failure, periodic maintenance must be performed on this
equipment. Consult your local dealer about proper frequency of
maintenance and the availability of a maintenance contract.

Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners, or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.

3. Paint thinners and other painting compounds, paper bags,

or other paper products.
A failure to follow this warning could result in corrosion of
the heat exchanger, fire, personal injury, or death.

Turn off the gas and electrical supplies to the unit before
performing any maintenance or service. Follow the operating
instructions on the label attached to the furnace. A failure to
follow this warning could result in personal injury.

The minimum maintenance on this equipment is as follows:

1. Check and clean air filter each month or more frequently if

required. Replace if torn.

2. Check blower motor and wheel for cleanliness each heating

and cooling season. Clean as necessary.

3. Check electrical connections for tightness and controls for

proper operation each heating season. Service as necessary.

Personal injury can result from sharp metal edges, etc. Be
careful when removing parts.

Step 1—Cleaning And/Or Replacing Air Filter

The air filter arrangement may vary depending on the application.

NOTE:

If the filter has an airflow direction arrow, the arrow must

point towards the blower.

Never operate unit without a filter or with filter access door
removed. A failure to follow this warning could result in fire,
personal injury, or death.

To clean or replace filter, proceed as follows:
-Filters installed in media cabinet adjacent to furnace (See Fig. 3):

a. Turn off electrical supply to furnace before removing filter

access door.

b. Remove filter cabinet door.
c. Slide filter out of cabinet.

Fig. 2—Multipoise Orientation

A93041

UPFLOW

DOWNFLOW

HORIZONTAL

LEFT

AIRFLOW

AIRFLOW

AIRFLOW

AIRFLOW

HORIZONTAL

RIGHT

Table 1—FILTER SIZE INFORMATION (IN.)

FURNACE

CASING WIDTH

FILTER QUANTITY AND SIZE

FILTER

TYPE

Side Return

Bottom Return

17-1/2

(1) 16 X 25 X 1* (1) 16 X 25 X 1* Cleanable

*

Factory-provided with the furnace.

2

Summary of Contents for 58CTS

Page 1: ...urnace and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies a hazard which could result in personal injury or death CAUTION is used to identify unsafe p...

Page 2: ...ce must be performed on this equipment Consult your local dealer about proper frequency of maintenance and the availability of a maintenance contract Never store anything on near or in contact with the furnace such as 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic or plastic containers gasolin...

Page 3: ...n the furnace that pass in from of the blower door a Disconnect vent connector from furnace vent elbow b Disconnect and remove short piece of vent pipe from within furnace 4 Remove 2 screws from blower door and remove blower door 5 Disconnect blower leads from furnace control Notice wire color and location for reassembly All other factory wires can be left connected but field thermostat connection...

Page 4: ...control No component operation can occur Caution must be taken when manually closing this switch for service purposes Failure to follow this warning could result in electrical shock personal injury or death NOTE If thermostat terminals are jumpered at the time blower access door switch is closed blower will run for 90 sec before beginning a heating or cooling cycle 18 If furnace is operating prope...

Page 5: ...ssembly 8 Clean flame sensor with fine steel wool 9 Reinstall burner assembly Center burners in cell openings 9 Remove old sealant from cell panel and inducer backing plate flange and apply new sealant to flange and reinstall on cell panel making sure all screws are secure NOTE A releasing agent such as PAM cooking spray or equiva lent must not contain corn or canola oil aromatic or halogenated hy...

Page 6: ...or an explanation of status codes refer to service label located on blower access door or Fig 9 and the troubleshooting guide at the end of this procedure The control stores 5 status codes for a period of 72 hrs The stored status codes will NOT be erased from the control memory if 115 or 24 v power is interrupted 1 To retrieve status codes proceed with the following NOTE NO thermostat signal may b...

Page 7: ...onds 15 Blower off delay gas heating selections are 90 120 150 180 seconds cooling or heat pump 90 seconds or 5 seconds when DHUM is on LEGEND ACR AIR CONDITIONING RELAY SPST N O ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER BHI LOR BLOWER MOTOR SPEED CHANGE RELAY SPDT BHT CLR BLOWER MOTOR SPEED CHANGE RELAY SPDT BLWR BLOWER MOTOR RELAY SPST N O BLWM BLOWER MOTOR PERMANENT SPLIT CAPACITOR BVSS BLOCK...

Page 8: ... operates at COOL speed for 10 sec then turns off 7 Inducer motor goes to low speed Items 1 through 7 above will assist in furnace troubleshooting since all components are functionally operated except the gas valve This procedure is also referred to as Component Test Sequence f Check LED status g If LED status indicates proper operation RELEASE BLOWER ACCESS DOOR SWITCH replace blower access door ...

Page 9: ...zed Inducer will run until fault is cleared Check for Leaky gas valve Stuck open gas valve 23 PRESSURE SWITCH DID NOT OPEN Check for Obstructed pressure tubing Pressure switch stuck closed 24 SECONDARY VOLTAGE FUSE IS OPEN Check for Short circuit in secondary voltage 24VAC wiring 31 HIGH HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR REOPENED Check for Control relay may be defective Refer to 32 32...

Page 10: ... speed and run for the entire component test then shift to low speed for 10 seconds The HSI blower motor low heat speed blower motor high heat speed and blower motor cool speed will run for 10 15 sec each Gas valve and humidifier will not be turned on Determine status code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the...

Page 11: ...OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch 24 SECONDARY VOLTAGE FUSE IS OPEN Check for Short in low voltage wiring including thermostat leads shorting to ductwork or furnace cabinet Disconnect thermostat leads to isolate short circuit 32 LOW HEAT PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than 5 minutes inducer shuts off for 15 minutes before ...

Page 12: ...46231 58CTS1SM Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80008 Printed in U S A Form 58CTS 1SM Pg 12 11 00 Replaces New ...

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