Carrier 50ZHK Installation Instructions Manual Download Page 2

50ZHK: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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warnings  or  cautions  included  in  literature  and  attached  to  the  unit.

Consult  local  building  codes,  the  current  editions  of  the  National

Electrical Code (NEC) NFPA 70 and NFPA 90B-Installation Warm Air

Heating and A/C Systems (Residential). In Canada refer to the current

editions of the Canadian Electrical Code CSA C22.1.

Recognize safety information. This is the safety-alert symbol  . When

you see this symbol on the unit and in instructions or manuals, be alert to

the  potential  for  personal  injury.  Understand  these  signal  words:

DANGER, WARNING, and CAUTION. These words are used with the

safety-alert symbol. DANGER identifies the most serious hazards which

will  result  in  severe  personal  injury  or  death.  WARNING  signifies

hazards  which  could  result  in  personal  injury  or  death.  CAUTION  is

used  to  identify  unsafe  practices  which  may  result  in  minor  personal

injury  or  product  and  property  damage.  NOTE  is  used  to  highlight

suggestions  which  will  result  in  enhanced  installation,  reliability,  or

operation.

Introduction

This  packaged  heat  pump  is  fully  self-contained  and  designed  for

outdoor  installation  (See 

Fig. 2

).  Standard  units  are  shipped  in  a

horizontal-discharge configuration for installation on a ground-level slab

or  directly on the ground  if  local codes permit.  Standard units can be

converted  to  downflow  (vertical)  discharge  configurations  for  rooftop

applications with a field supplied plenum.

Receiving and Installation

Step 1 – Check Equipment

Identify Unit

The  unit  model  number  and  serial  number  are  printed  on  the  unit

informative plate. Check this information against shipping papers.

Inspect Shipment

Inspect for shipping damage while unit is still on shipping pallet. If unit

appears  to  be  damaged  or  is  torn  loose  from  its  anchorage,  have  it

examined  by  transportation  inspectors  before  removal.  Forward  claim

papers  directly  to  transportation  company.  Manufacturer  is  not

responsible for any damage incurred in transit. Check all items against

shipping  list.  Immediately  notify  the  nearest  equipment  distribution

office if any item is missing. To prevent loss or damage, leave all parts in

original packages until installation.

Step 2 – Provide Unit Support

For  hurricane  tie  downs,  contact  distributor  for  details  and  PE

(Professional Engineering) Certificate, if required.

Slab Mount

Place the unit on a solid, level concrete pad that is a minimum of 4 in.

(102 mm) thick with 2 in. (51 mm) above grade. The slab should extend

approximately 2 in. (51 mm) beyond the casing on all 4 sides of the unit.

Do not secure the unit to the slab except when required by local codes.
A  6-in.  (152  mm)  wide  gravel  apron  should  be  used  around  the  flat

surface to prevent airflow blockage by grass or shrubs. The unit should

be level within 1/4 in. (6 mm). This is necessary for the unit drain to

function properly.

Ground Mount

The  unit  may  be  installed  either  on  a  slab  or  placed  directly  on  the

ground  if  local  codes  permit.  Place the  unit  on  level ground  prepared

with gravel for condensate discharge.

Step 3 – Provide Clearances

The required minimum service clearances are shown in 

Fig. 5

 - 

Fig. 6

.

Adequate ventilation and outdoor air must be provided. 
The  outdoor  fan  draws  air  through  the  outdoor  coil  and  discharges  it

through  the  top  fan  grille.  Be  sure  that  the  fan  discharge  does  not

recirculate to the outdoor coil. Do not locate the unit in either a corner or

under an overhead obstruction. The minimum clearance under a partial

overhang (such as a normal house overhang) is 48 in. (1219 mm) above

the unit top. The maximum horizontal extension of a partial overhang

must not exceed 48 in. (1219 mm).

IMPORTANT: 

  Do  not  restrict  outdoor  airflow. An  air  restriction  at

either the  outdoor-air inlet or the fan discharge may  be detrimental to

compressor life.
Do not place the unit where water, ice, or snow from an overhang or roof

will damage  or  flood the  unit. Do  not install  the unit on  carpeting  or

other combustible materials. Slab-mounted units should be at least 4 in.

(102 mm) above the highest expected water and runoff levels. Do not use

unit if it has been under water.

Step 4 – Place Unit

Unit  can  be  moved  with  the  rigging  holds  provided  in  the  unit  base.

Refer to 

Table 1

 for operating weights. Use extreme caution to prevent

damage when moving the unit. Unit must remain in an upright position

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system,  always turn  off main power to

system and install lockout tag. There may be more than one disconnect

switch. Turn off accessory heater power switch if applicable.

CAUTION

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear

appropriate  protective  clothing,  safety  glasses  and  gloves  when

handling parts and servicing.

WARNING

!

PERSONAL INJURY AND ENVIRONMENTAL HAZARD

Failure to relieve system pressure could result in personal injury and/or

death.

1. Relieve  pressure  and  recover  all  refrigerant  before  servicing

existing  equipment,  and  before  final  unit  disposal.  Use  all

service  ports  and  open  all  flow-control  devices,  including

solenoid valves.

2. Federal regulations require that you do not vent refrigerant into

the  atmosphere.  Recover  during  system  repair  or  final  unit

disposal.

WARNING

!

PERSONAL INJURY AND PROPERTY DAMAGE 

HAZARD

For  continued performance,  reliability,  and  safety,  the only  approved

accessories and replacement parts are those specified by the equipment

manufacturer.  The  use  of  non-manufacturer  approved  parts  and

accessories could invalidate the equipment limited warranty and result

in  fire  risk,  equipment  malfunction,  and  failure.  Please  review

manufacturer’s  instructions  and  replacement  part  catalogs  available

from your equipment supplier.

Summary of Contents for 50ZHK

Page 1: ...ir Filter 17 Unit Top Removal 17 Indoor Blower and Motor 17 Outdoor Coil Indoor Coil and Condensate Drain Pan 18 Outdoor Fan Adjustment 18 Electrical Controls and Wiring 18 Refrigerant Circuit 18 Indoor Airflow 18 Metering Devices 19 High Flow Valves 19 High Pressure Switch 19 Loss of Charge Switch 19 Puron R 410A Compressor 19 Refrigerant 19 Compressor Oil 19 Servicing Systems on Roofs with Synth...

Page 2: ...ould be level within 1 4 in 6 mm This is necessary for the unit drain to function properly Ground Mount The unit may be installed either on a slab or placed directly on the ground if local codes permit Place the unit on level ground prepared with gravel for condensate discharge Step 3 Provide Clearances The required minimum service clearances are shown in Fig 5 Fig 6 Adequate ventilation and outdo...

Page 3: ... Size ductwork for cooling air quantity cfm The minimum air quantity for proper electric heater operation is listed in Table 2 Heater limit switches may trip at air quantities below those recommended 4 Seal insulate and weatherproof all external ductwork Seal insulate and cover with a vapor barrier all ductwork passing through conditioned spaces Follow latest Sheet Metal and Air Conditioning Contr...

Page 4: ...50ZHK Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A210788 Fig 5 Unit Base Dimensions 024 036 ...

Page 5: ...50ZHK Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 5 A210789 Fig 6 Unit Base Dimensions 042 060 ...

Page 6: ...TXV ORIFICE ID in mm 0 057 1 448 0 063 1 600 0 067 1 702 0 076 1 930 INDOOR COIL ROWS FINS in FACE AREA sq ft 2 12 4 3 3 15 4 3 3 15 4 3 3 15 4 9 3 15 4 9 3 15 6 1 INDOOR BLOWER NOMINAL COOLING AIRFLOW CFM NOMINAL SIZE D x L in mm MOTOR HP 800 8 x 11 254 x 203 1 3 1000 8 x 11 254 x 203 1 2 1200 9 x 12 279 x 229 1 2 1400 9 x 12 279 x 229 1 2 1600 11 x 12 279 x 229 3 4 1850 11 x 12 267 x 305 1 HIGH ...

Page 7: ...er to the unit rating plate NEC and local codes for maximum fuse circuit breaker size and minimum circuit amps ampacity for wire sizing The field supplied disconnect may be mounted on the unit over the high voltage inlet hole when the standard power and low voltage entry points are used See Fig 10 and Fig 11 for acceptable location Operation of unit on improper line voltage constitutes abuse and m...

Page 8: ...ccessory Electric Heat Wiring Refer to accessory electric heat installation instructions for information on installing accessory electric heat Accessory electric heat wiring is shown in Fig 14 Fig 16 NOTE When installing an accessory electric heater the high voltage wire harness pass through must be sealed with silicone or equivalent at the partition in order to comply with the 2 or less air leaka...

Page 9: ... is placed in AUTO position 2 Place SYSTEM switch in COOL position and FAN switch in AUTO position Set control below room temperature Observe that compressor outdoor fan and indoor blower motors start and that reversing valve shifts Observe that cooling cycle shuts down when control setting is satisfied Reversing valve RV remains energized 3 Place system switch in HEAT position Observe that compre...

Page 10: ...m refrigerant until charted temperature is reached 10 If outdoor air temperature or pressure at suction port changes charge to new suction line temperature indicated on chart 048 060 Units Indoor TXV 1 Measure Discharge line pressure by attaching a gauge to the service port 2 Measure the Liquid line temperature by attaching a temperature sensing device to it 3 Insulate the temperature sensing devi...

Page 11: ...5 100 95 90 2716 44 41 38 35 32 404 112 107 102 97 92 2785 45 42 39 36 33 414 114 109 104 99 94 2854 46 43 40 37 34 424 116 111 106 101 96 2923 47 44 41 38 35 434 118 113 108 103 98 2992 48 45 42 39 36 444 119 114 109 104 99 3061 48 46 43 40 37 454 121 116 111 106 101 3130 49 47 44 41 38 464 123 118 113 108 103 3199 50 48 45 42 39 474 124 119 114 109 104 3268 51 48 46 43 40 484 126 121 116 111 106...

Page 12: ... for heating Y the compressor outdoor fan and indoor fan start immediately If Y cannot satisfy the heating demand the auxiliary or backup heat W2 energizes In case of staged heating W3 is energized if the demand is not met When heating demand is met W3 W2 and Y sequentially de energize shutting the compressor indoor fan and the outdoor fan Continuous Fan With the continuous indoor fan option selec...

Page 13: ...50ZHK Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 13 A210797 Fig 14 Connection Electrical Diagram ...

Page 14: ...50ZHK Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 14 A210799 Fig 15 Ladder Electrical Diagram ...

Page 15: ...50ZHK Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 15 A190339 Fig 16 Accessory Electric Heater Wiring ...

Page 16: ...330 1290 1245 1205 1165 1120 1080 1020 4 ORN SCFM 1430 1380 1340 1295 1255 1220 1175 1135 1080 1000 5 BLK SCFM 1535 1495 1455 1415 1375 1335 1300 1260 1220 1155 42 1 BLU SCFM 1400 1360 1305 1250 1200 1140 1085 1035 985 885 2 PNK SCFM 1455 1415 1365 1315 1260 1200 1155 1115 1070 1020 3 RED SCFM 1480 1425 1370 1320 1265 1215 1160 1105 1055 1030 4 ORN SCFM 1535 1505 1460 1410 1360 1305 1255 1210 1175...

Page 17: ... and continuing efficiency clean accumulated dirt and grease from the blower wheel and motor annually To clean the blower wheel 1 Remove the blower housing a Remove the screws on the external side of the duct panel that fasten the housing to the duct panel assembly b Remove the side access panel and unscrew the mounting bracket that fastens the blower housing to the internal partition panel of the...

Page 18: ...screw and slide the fan off the motor shaft 5 When replacing fan blade position blade as shown in Fig 17 Tighten setscrews A220716 Fig 17 Outdoor Fan Adjustment Electrical Controls and Wiring Inspect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove access panel to locate all the electrical controls and wiring Check all electrical con...

Page 19: ...nd Scroll compressor Uniqema RL32 3MAF Copeland Ultra 32 CC Mobil Arctic EAL22 CC ICI Emkarate RL22 or ICI Emkarate 32CF This oil is extremely hygroscopic meaning it absorbs water readily POE PVE oils can absorb 15 times as much water as other oils designed for HCFC and CFC refrigerants Take all necessary precautions to avoid exposure of the oil to the atmosphere Servicing Systems on Roofs with Sy...

Page 20: ...refrigerant cylinders contain a dip tube to allow liquid refrigerant to flow from cylinder in upright position For cylinders equipped with a dip tube charge Puron R 410A units with cylinder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line Troubleshooting Refer to the Troubleshooting Chart Table 9 for troubleshooting information Start up Che...

Page 21: ...ne cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat temperature set too low Reset Thermostat setting L...

Page 22: ...ps _________________ Temperature Cooling Mode Outdoor Air Temperature ________________DB ___________ WB Return Air Temperature _________________DB ___________ WB Cooling Supply Air _____________________DB ___________ WB Pressures Cooling Mode Refrigerant Suction______________________________ psig Suction Line Temp _______________________________ Refrigerant Discharge ____________________________ p...

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