background image

50PG03−16
Single−Package Rooftop Units
Electric Heater and
Single Point Box Accessories

Installation  Instructions

Heater Part Numbers:  CRHEATER200A00 through CRHEATER263A00

Single Point Box Part Numbers:  CSINGLE028A00 through CRSINGLE036A00

HEATER PACKAGE CONTENTS

ITEM

QUANTITY

Heater Module

1

Wiring Label

1

SINGLE POINT BOX PACKAGE CONTENTS

ITEM

QUANTITY

Single Point Box

1

Terminal Block

*

Wiring Label

1

Fuse Block†

*

* Quantity varies by kit.
† If single point box has fuses,  contents will include a hinged cover,

rivets, and magnetic latch.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

1

. . . . . . . . . . . . . . . . . . . . . . . . 

GENERAL

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

INSTALLATION

1-31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Heater Installation

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Install Single Point Box

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Configuring ComfortLink

t

 Control

4

. . . . . . . . . . . . . . . . . 

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service,

maintenance, or use can cause explosion, fire, electrical shock, or

other conditions which may cause personal injury or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory

authorized kits or accessories

when modifying this product. Refer to the individual instructions

packaged with kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use

quenching cloth for brazing operations. Have fire extinguisher

available. Read these instructions thoroughly and follow all

warnings or cautions attached to the unit. Consult local building

codes and National Electrical Code (NEC) for special

requirements.
Recognize safety information. This is the safety

alert symbol

.  When you see this symbol on the furnace and in

instructions or manuals, be alert to the potential for personal

injury.
Understand the signal words DANGER, WARNING, and

CAUTION.  These words are used with the safety

alert symbol.

DANGER identifies the most serious hazards which 

will

 result in

severe personal injury or death. WARNING signifies a hazard

which 

could

 result in personal injury or death. CAUTION is used

to identify unsafe practices which 

may

 result in minor personal

injury or product and property damage. NOTE is used to

highlight suggestions which 

will

 result in enhanced installation,

reliability, or operation.

ELECTRICAL OPERATION HAZARD

Failure to follow this caution may cause personal injury and

damage to equipment.
Field modification of electric heat staging may result in the

overriding of electric heat safety switches and is prohibited.

CAUTION

!

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in property

damage.
When removing panels from the unit, be careful not to

damage the roof or other surfaces with the panels.

CAUTION

!

GENERAL

This installation instruction covers accessory heaters

CRHEATER200A00 through CRHEATER263A00. A single

point box may be required for some heaters. The single point box

must be ordered separately when required.

INSTALLATION

Heater Installation

Perform the following procedure to install the accessory electric

heaters:

1. Turn off power to the unit.  Install “Lock

Out Tag

Out”

tag on unit disconnect or breaker.

2. Configure unit for horizontal duct configuration, if

desired.

NOTE

:  The 50PG16 size requires an accessory conversion kit

for converting from vertical to horizontal duct configuration.

3. Permanently mark the appropriate block on the unit

nameplate for the accessory heater installed.

4. Verify unit input power wire sizing and circuit protection

per requirements on the unit nameplate for the accessory

heater installed.

5. Open the electric heater section, compressor section, and

indoor fan section access doors. (See Fig. 1.)

Summary of Contents for 50PG03

Page 1: ...sonal injury Understand the signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal in...

Page 2: ...e control wires to the left through the foam bushing Connect to the mating plug PL 3 in the wire harness in the indoor fan section Do not route 24 volt low voltage wiring beside high voltage wiring Ma...

Page 3: ...Block OffPlate ACCESSORY ELECTRIC HEATER ASSEMBLY SINGLE POINT BOX ROUTE HEATER POWER WIRES BEHIND COMPRESSORS AS SHOWN COMPRESSORS REMOVED FOR CLARITY MANUAL RESET LIMIT SWITCH C06184 Fig 3 Electric...

Page 4: ...s provided in the single point boxes are rated at 60 amps UNIT VOLTAGE FUSE VOLTAGE RATING UL CLASS 208 230 250 RK5 460 600 T 575 600 T To install single point box 1 Remove single point box access pan...

Page 5: ...0 kW or less the Number of Heat Stages must be changed from 2 to 1 a Use the arrow keys to scroll down to the Number of Heat Stages setting N HTR Press ENTER to select the N HTR setting for configurat...

Page 6: ...BLOCK HINGED COVER C06190 Fig 9 Single Point Box CRSINGLE033A00 FUSE BLOCK TERMINAL BLOCK HINGED COVER C06191 Fig 10 Single Point Box CRSINGLE034A00 TERMINAL BLOCK C06192 Fig 11 Single Point Box CRSI...

Page 7: ...IT POWER PIGTAILS HEATER WIRES SUPPLIED WITH HEATERS FUSE BLOCK C06194 Fig 13 Heater Wiring CRSINGLE028A00 UNIT CONTROL BOX SINGLE POINT BOX HEATERS UNIT POWER PIGTAILS HEATER WIRES SUPPLIED WITH HEAT...

Page 8: ...RS FB1 FUSE BLOCK FUSE BLOCK C06197 Fig 16 Heater Wiring CRSINGLE031A00 HEATERS SINGLE POINT BOX UNIT CONTROL BOX UNIT POWER PIGTAILS HEATER WIRES SUPPLIED WITH HEATERS FB1 FUSE BLOCK FUSE BLOCK FUSE...

Page 9: ...HEATERS HEATERS SINGLE POINT BOX UNIT CONTROL BOX 40 50 60 kW ONLY FUSE BLOCK FUSE BLOCK C06200 Fig 19 Heater Wiring CRSINGLE033A00 C06201 Fig 20 Heater Wiring CRSINGLE034A00 C06202 Fig 21 Heater Wir...

Page 10: ...028A00 47 53 98 98 13 204A00 52 0 60 0 11 3 15 0 72 9 82 9 80 90 029A00 67 76 98 98 14 High 26 4 26 4 40 40 26 26 98 98 200A00 10 8 12 5 2 3 3 0 26 4 26 4 40 40 028A00 26 26 98 98 13 201A00 17 3 20 0...

Page 11: ...0 15 39 15 222A00 13 9 15 0 21 8 25 030A00 20 39 15 High 9 4 15 10 39 221A00 9 2 10 0 15 9 20 030A00 15 39 15 222A00 13 9 15 0 21 8 25 030A00 20 39 15 05 208 230 1 60 187 253 20 5 109 0 9 4 9 Low 31 4...

Page 12: ...24 63 15 219A00 23 1 20 0 32 9 35 030A00 30 63 15 575 3 60 518 632 5 0 34 0 0 4 2 0 Low 9 0 15 9 40 221A00 9 2 10 0 14 1 15 030A00 13 40 15 222A00 13 9 15 0 20 0 25 030A00 18 40 15 223A00 18 5 20 0 25...

Page 13: ...30A00 29 33 156 156 15 211A00 30 0 34 6 11 3 15 0 44 0 49 8 45 50 030A00 41 46 156 156 15 212A00 40 0 46 2 15 0 20 0 56 5 64 2 60 70 031A00 52 59 156 156 16 213A00 50 0 57 7 18 8 25 0 69 0 78 7 70 80...

Page 14: ...73 6 83 3 80 90 031A00 68 77 210 210 16 460 3 60 414 506 9 6 75 0 8 2 6 Low 15 4 25 15 92 215A00 5 8 5 0 15 4 25 030A00 15 92 15 216A00 8 7 7 5 15 4 25 030A00 15 92 15 217A00 11 5 10 0 17 7 25 030A00...

Page 15: ...7 229A00 80 0 92 4 30 0 40 0 109 4 124 8 110 125 031A00 101 115 238 238 17 5 2 3 0 Low 41 5 41 5 50 50 44 44 216 216 225A00 20 0 23 1 7 5 10 0 41 5 41 5 50 50 030A00 44 44 216 216 15 226A00 30 0 34 6...

Page 16: ...0 55 55 265 265 15 227A00 50 0 57 7 18 8 25 0 79 0 88 7 80 90 031A00 73 82 265 265 16 228A00 70 0 80 8 26 3 35 0 104 1 117 5 110 125 031A00 96 108 265 265 17 229A00 80 0 92 4 30 0 40 0 116 6 132 0 125...

Page 17: ...331 331 15 226A00 30 0 34 6 11 3 15 0 53 7 56 1 60 60 030A00 57 57 331 331 15 227A00 50 0 57 7 18 8 25 0 75 3 84 9 80 90 031A00 69 78 331 331 16 228A00 70 0 80 8 26 3 35 0 100 3 113 8 110 125 031A00...

Page 18: ...Amps HACR Heating Air Conditioning and Refrigeration IFM Indoor Fan Motor LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection NEC National Electrical Code OFM Outdoor F...

Page 19: ...231A00 120 1 138 6 45 1 60 0 172 6 161 1 175 175 032A00 159 180 395 395 18 460 3 60 414 506 10 6 75 1 0 4 8 Low 30 6 40 32 190 232A00 11 5 10 0 30 6 40 030A00 32 190 15 233A00 17 3 15 0 30 6 40 030A00...

Page 20: ...94 95 533 533 20 256A00 104 2 120 3 37 6 50 0 158 3 148 3 175 175 034 146 164 533 533 20 257A00 156 3 180 4 56 3 75 0 184 3 208 4 200 250 034 206 233 533 533 20 460 3 60 414 506 9 0 62 9 0 62 7 7 50...

Page 21: ...60 70 028A00 53 59 103 103 13 204A00 52 0 60 0 11 3 15 0 77 9 87 9 80 90 029A00 73 82 103 103 14 High 32 4 32 4 45 45 32 32 103 103 200A00 10 8 12 5 2 3 3 0 32 4 32 4 45 45 028A00 32 32 103 103 13 20...

Page 22: ...30A00 17 41 15 222A00 13 9 15 0 23 9 25 030A00 22 41 15 High 11 1 15 12 41 221A00 9 2 10 0 18 0 20 030A00 17 41 15 222A00 13 9 15 0 23 9 25 030A00 22 41 15 05 208 230 1 60 187 253 20 5 109 0 9 4 9 Low...

Page 23: ...23A00 18 5 20 0 29 6 30 030A00 27 44 15 High 12 0 15 12 50 221A00 9 2 10 0 17 9 20 030A00 16 50 15 222A00 13 9 15 0 23 8 25 030A00 22 50 15 223A00 18 5 20 0 29 5 30 030A00 27 50 15 06 208 230 1 60 187...

Page 24: ...210A00 20 0 23 1 7 5 10 0 39 3 42 6 50 50 030A00 36 40 163 163 15 211A00 30 0 34 6 11 3 15 0 51 8 57 0 60 60 030A00 48 53 163 163 15 212A00 40 0 46 2 15 0 20 0 64 3 71 4 70 80 031A00 59 66 163 163 16...

Page 25: ...A00 17 3 15 0 27 6 30 030A00 25 94 15 219A00 23 1 20 0 34 8 35 030A00 32 94 15 220A00 28 9 25 0 42 1 45 030A00 39 94 15 3 4 High 18 4 25 18 107 215A00 5 8 5 0 18 4 25 030A00 18 107 15 216A00 8 7 7 5 1...

Page 26: ...30 0 34 6 11 3 15 0 52 9 58 1 60 60 030A00 49 54 243 243 15 227A00 50 0 57 7 18 8 25 0 77 9 87 0 80 90 031A00 72 81 243 243 16 228A00 70 0 80 8 26 3 35 0 102 9 115 9 110 125 031A00 95 107 243 243 17 2...

Page 27: ...0 40 0 116 3 131 2 125 150 031A00 107 121 227 227 17 10 2 High 57 1 57 1 70 70 61 61 270 270 225A00 20 0 23 1 7 5 10 0 57 1 57 1 70 70 030A00 61 61 270 270 15 226A00 30 0 34 6 11 3 15 0 60 0 65 2 70...

Page 28: ...110 125 031A00 95 107 318 318 17 229A00 80 0 92 4 30 0 40 0 115 4 130 3 125 150 031A00 106 120 318 318 17 230A00 100 1 115 5 37 6 50 0 140 5 130 3 150 150 031A00 129 147 318 318 17 10 2 High 58 5 58 5...

Page 29: ...7A00 50 0 57 7 18 8 25 0 81 3 90 4 90 100 032A00 75 84 387 387 18 228A00 70 0 80 8 26 3 35 0 106 3 119 2 110 125 032A00 98 110 387 387 18 230A00 100 1 115 5 37 6 50 0 143 8 133 7 150 150 032A00 132 15...

Page 30: ...45 030A00 38 196 15 234A00 28 9 25 0 48 1 50 030A00 44 196 15 235A00 40 4 35 0 62 5 70 033A00 57 196 15 237A00 57 7 50 0 69 7 80 033A00 77 196 19 238A00 69 3 60 0 81 3 90 033A00 91 196 19 4 8 1 2 Low...

Page 31: ...0 538 538 20 256A00 104 2 120 3 37 6 50 0 164 3 153 7 175 175 034 151 170 538 538 20 257A00 156 3 180 4 56 3 75 0 190 4 213 9 200 250 034 211 239 538 538 20 460 3 60 414 506 9 0 62 9 0 62 7 7 50 1 0 L...

Page 32: ...the percentage of voltage imbalance Voltage Imbalance 100 x max voltage deviation from average voltage average voltage Example Supply voltage is 460 3 60 AB 224 v BC 231 v AC 226 v Average Voltage 224...

Reviews: