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Remote Test/Reset Station Dirty Sensor Test

The test/reset station dirty sensor test checks the test/reset sta

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tion’s ability to initiate a sensor dirty test and indicate the re

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sults. It must be wired to the controller as shown in Fig. 44 and

configured  to  operate  the  controller’s  supervision  relay.  For

more information, see “Dirty Sensor Test” on page 22.

Fig. 44 — 

Remote Test/Reset Station Connections

Dirty Sensor Test Using an SD-TRK4

1. Turn the key switch to the RESET/TEST position for two

seconds.

2. Verify that the test/reset station’s Trouble LED flashes.

Detector Cleaning

CLEANING THE SMOKE DETECTOR
Clean the duct smoke sensor when the Dirty LED is flashing

continuously or sooner, if conditions warrant. 

1. Disconnect power from the duct detector then remove the

sensor’s cover. See Fig. 45.

Fig. 45 — 

Sensor Cleaning Diagram

2. Using a vacuum cleaner, clean compressed air, or a soft

bristle brush, remove loose dirt and debris from inside the

sensor  housing  and  cover.  Use  isopropyl  alcohol  and  a

lint-free cloth to remove dirt and other contaminants from

the gasket on the sensor’s cover.

3. Squeeze the retainer clips on both sides of the optic housing.

4. Lift the housing away from the printed circuit board.

5. Gently remove dirt and debris from around the optic plate

and inside the optic housing.

6. Replace the optic housing and sensor cover.

7. Connect power to the duct detector then perform a sensor

alarm test.

Indicators

NORMAL STATE
The smoke detector operates in the normal state in the absence

of any trouble conditions and when its sensing chamber is free

of smoke. In the normal state, the Power LED on both the sen

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sor and the controller are on and all other LEDs are off.
ALARM STATE
The smoke detector enters the alarm state when the amount of

smoke particulate in the sensor’s sensing chamber exceeds the

alarm threshold value. (See Table 4.) Upon entering the alarm

state:

• The sensor’s Alarm LED and the controller’s Alarm LED

turn on.

• The contacts on the controller’s two auxiliary relays switch

positions.

• The  contacts  on  the  controller’s  alarm  initiation  relay

close.

• The  controller’s  remote  alarm  LED  output  is  activated

(turned on).

• The  controller’s  high  impedance  multiple  fan  shutdown

control line is pulled to ground Trouble state.

The SuperDuct™ duct smoke detector enters the trouble state

under the following conditions:

• A sensor’s cover is removed and 20 minutes pass before it

is properly secured.

• A  sensor’s  environmental  compensation  limit  is  reached

(100% dirty).

• A  wiring  fault  between  a  sensor  and  the  controller  is

detected.

IMPORTANT: Failure to follow this ALERT can result in

an unnecessary evacuation of the facility.

If  the  test/reset  station’s  key  switch  is  left  in  the

RESET/TEST position for longer than seven seconds, the

detector will automatically go into the alarm state and acti

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vate all automatic alarm responses.

IMPORTANT: Failure to follow this ALERT can result in

an unnecessary evacuation of the facility.

Holding the test magnet to the target area for longer than

seven seconds will put the detector into the alarm state and

activate all automatic alarm responses.

IMPORTANT:  Failure to  follow this ALERT can result

in an unnecessary evacuation of the facility.

If the smoke detector is connected to a fire alarm system,

first  notify  the  proper  authorities  that  the  detector  is

undergoing maintenance then disable the relevant circuit

to avoid generating a false alarm.

1

12

14

13

19

15

2

20

3

RESET/TEST

TROUBLE

POWER

ALARM

5

4

1

3

2

SD-TRM4 

2

1

TB3

18 VDC (-)

18 VDC (-)

+

SUPERVISION
RELAY
CONTACTS [3]

WIRE MUST BE
ADDED BY
INSTALLER

SMOKE DETECTOR
CONTROLLER

AUXILIARY
EQUIPMENT

HVAC DUCT

SAMPLING

TUBE

RETAINER
CLIP

OPTIC
PLATE

OPTIC
HOUSING

SENSOR 
HOUSING

AIRFLOW

Summary of Contents for 50JC04-06

Page 1: ...nstallation of Return Air Smoke Detector 20 FIOP Smoke Detector Wiring and Response 21 SENSOR AND CONTROLLER TESTS 22 Sensor Alarm Test 22 Controller Alarm Test 22 Dirty Controller Test 22 Dirty Senso...

Page 2: ...ON HAZARD Failure to follow this warning could result in personal injury or death Before performing service or maintenance operations on unit LOCKOUT TAGOUT the main power switch to unit Electrical sh...

Page 3: ...l need to be periodically replaced or cleaned Filters RETURN AIR FILTERS Return air filters are disposable fiberglass media type Access to the filters is through the small lift out panel located on th...

Page 4: ...temVu controls The Fan Speed settings are accessed through the SystemVu interface 1 Check the job specifications for the CFM cubic feet per minute and ESP external static pressure required 2 Using the...

Page 5: ...6 Ultra High Efficiency Single Package Rooftop Units with SystemVu Controls Version X X Controls Start up Operation and Trouble shooting Instructions NOTE Values in the Field Accessories section are V...

Page 6: ...trol Wiring Diagram Removing the Motor and Fan Assembly NOTE Due to press fit design of composite Rotor on Motor it is highly recommended that any time a motor is replaced the fan rotor is replaced as...

Page 7: ...otor wire harness into keyhole feature on the side of the stator and pull wire harness out through grommet 8 Install rotor on motor by lining up one of 9 holes on com posite rotor with one of 9 holes...

Page 8: ...fibers must be completely removed prior to using low velocity clean water rinse PERIODIC CLEAN WATER RINSE A periodic clean water rinse is very beneficial for coils that are applied in coastal or indu...

Page 9: ...ipment to flush down between the 2 coil sections to remove dirt and debris If a coil cleaner is used be sure to rinse the coils completely before reassembly 11 Move the inner coil back into position R...

Page 10: ...tered through the valve seat is de pendent upon the following 1 Superheat temperature is sensed by cap tube sensing bulb on suction tube at outlet of evaporator coil This tempera ture is converted int...

Page 11: ...e entire core body if neces sary Service tools are available from RCD that allow the re placement of the check valve core without having to recover the entire system refrigerant charge Apply compresso...

Page 12: ...ally used Charts are based on charging the units to the correct sub cooling for the various operating conditions Accurate pressure gage and temperature sensing device are required Connect the pressure...

Page 13: ...gerant Charging Chart Unit must be put in Test Mode and set the Humidimizer test compressor speed to 4500 Remove Charge if Below the Curve 48TC004273 REV Add Charge if Above the Curve Outdoor Coil Lea...

Page 14: ...stops on the fan shaft 5 Tighten set screw to 60 in lb 6 78 Nm 6 Replace condenser fan assembly When replacing the con denser fan assembly follow the screw pattern sequence shown in Fig 26 The screws...

Page 15: ...reset Defective run start capacitor overload start relay Determine cause Replace compressor or allow enough time for internal overload to cool and reset One leg of 3 phase power dead Replace fuse or...

Page 16: ...owered from a source elsewhere in the Excessive Head Pressure Dirty outside Replace filter Dirty outdoor coil cooling Clean coil Refrigerant overcharged Recover excess refrigerant Air in system Recove...

Page 17: ...to clear the tripped condition Fuse on Powered Type The factory fuse is a Bussmann Fusetron1 T 15 non renewable screw in Edison base type plug fuse USING UNIT MOUNTED CONVENIENCE OUTLETS Units with u...

Page 18: ...ach heater module See Fig 34 These are accessed through the indoor access pan el Remove the switch by removing two screws into the base plate and extracting the existing switch Fan stator manual reset...

Page 19: ...tor Sensor Air is introduced to the duct smoke detector sensor s sensing chamber through a sampling tube that extends into the HVAC duct and is directed back into the ventilation system through a shor...

Page 20: ...on Installation requires the sensor be relocated to its operating location and the tubing to the sampling tube be connected See installation steps below Completing Installation of Return Air Smoke Det...

Page 21: ...n is detected See Fig 43 Smoke Detector Wiring HIGHLIGHT A Smoke detector NC contact set will open on smoke alarm con dition de energizing the ORN conductor USING REMOTE LOGIC Six conductors are provi...

Page 22: ...et then holding it against the sensor housing again until the sensor s Alarm LED turns off approximately 2 seconds Remote Station Test The remote station alarm test checks a test reset station s abili...

Page 23: ...amount of smoke particulate in the sensor s sensing chamber exceeds the alarm threshold value See Table 4 Upon entering the alarm state The sensor s Alarm LED and the controller s Alarm LED turn on T...

Page 24: ...r If wiring is loose or missing repair or replace as required CONTROLLER S POWER LED IS OFF 1 Make sure the circuit supplying power to the controller is operational If not make sure JP2 and JP3 are se...

Page 25: ...o quickly select from 7 main menu items An expanded readout provides detailed explanations of control information Only six buttons are required to maneuver through the entire controls menu The display...

Page 26: ...26 Fig 48 Locations of Air Temperature Sensors RETURN AIR TEMPERATURE RAT SENSOR OUTDOOR AIR TEMPERATURE OAT SENSOR SUPPLY AIR TEMPERATURE SAT SENSOR DETAIL A SEE DETAIL A...

Page 27: ...t of a high current or high temperature situation This high current is determine based on the speed ranges so not just one current limit The drive board has its own built in startup and speed ramp pro...

Page 28: ...converter board or drive board Use the con verter board error code table Table 9 for troubleshooting If the drive board is folding back the speed to protect the current the run ning RPM will alternate...

Page 29: ...1 SWITCH 2 SWITCH 3 SWITCH 4 04 3Ton 3 3 1 1 05 4Ton 3 4 1 1 06 5Ton 3 5 5 1 Table 8 Converter Board Foldback Codes FOLDBACK CODE FOLDBACK DESCRIPTION Sd01 Configuration Status EEPROM FLASH Sd02 Speed...

Page 30: ...5 below the specified voltage for the drive 2 Check the DC bus voltage if it is 385VDC 3 Check the compressor is operating within the specified limits 4 If the problem still persists then it is possib...

Page 31: ...mpressor is operating within specified limits 3 Check the mounting screws on the drive make sure they are tight 4 If the problem still persists replace the drive E 31 Comms to DSP Communication Lost R...

Page 32: ...rive are possibly defective If problem persists replace the drive E 62 Stator Heater Overcurrent Reg 83 85 Bit13 Compress windings are drawing more current than expected in stator heater mode If probl...

Page 33: ...g out of the board See Fig 52 and Table 10 for more details on the filter board Fig 52 Filter Board Table 10 Filter Board Inputs Outputs TERMINAL LABEL DESCRIPTION TYPE CONNECTOR L1_IN L2_IN L3_IN Sup...

Page 34: ...they are the same CHOKE The choke is the heaviest component and used to protect the DC bus from voltage spikes This is wired between the DC output of the drive board and the DC input to the capacitor...

Page 35: ...r accuracy etc will have a label on the economizer Any economizer without this label does not meet California s Title 24 The five year limited parts warranty referred to in section 140 4 only applies...

Page 36: ...Controls Start up Operation and Troubleshooting Instructions manual for the specific DDC In spect the SAT sensor for relocation as intended during installa tion Inspect special wiring as directed belo...

Page 37: ...irst stage of thermostat energizes the first stage of the electric heaters Second stage of thermostat energizes the second stage of electric heaters if installed Check heating effects at air supply gr...

Page 38: ...Cu Cu Cu Cu Louvered Hail Guard Voltage 1 575 3 60 5 208 230 3 60 6 460 3 60 Design Revision Factory Design Revision Base Unit Controls 3 SystemVu Controls Standard all units Air Intake Exhaust Option...

Page 39: ...1 17 2 17 2 17 Total Face Area ft2 5 5 5 5 5 5 EVAPORATOR FAN AND MOTOR Standard Static 3 Phase Motor Qty Drive Type 1 Direct 1 Direct 1 Direct 1 Direct 1 Direct 1 Direct Max Cont BHP 0 44 0 44 0 72 0...

Page 40: ...motor drive recommenda tions In cases when two motor drive combinations would work the lower horsepower option is recommended 6 The EPACT Energy Policy Act of 1992 regulates energy requirements for s...

Page 41: ...68 2253 0 80 2362 0 92 2466 1 04 1125 2051 0 60 2172 0 71 2286 0 83 2395 0 96 1200 2088 0 63 2208 0 75 2321 0 87 2428 1 00 1275 2127 0 67 2245 0 79 2357 0 91 2463 1 04 1350 2167 0 71 2283 0 83 2394 0...

Page 42: ...2190 RPM 50JC 04 THREE PHASE HIGH STATIC 3 TON VERTICAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM Vdc RPM Vdc RPM Vdc RPM Vdc 900 1092 4 4 1317 5 3 1...

Page 43: ...2336 1 35 2430 1 52 1500 2080 0 95 2185 1 10 2285 1 26 2381 1 43 2473 1 60 1600 2131 1 02 2236 1 18 2334 1 34 2428 1 51 2519 1 69 1700 2185 1 10 2287 1 26 2385 1 43 2477 1 60 2566 1 78 1800 2239 1 19...

Page 44: ...L SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM Vdc RPM Vdc RPM Vdc RPM Vdc 1200 1190 4 5 1383 5 2 1544 5 8 1685 6 3 1814 6 8 1300 1255 4 7 1441 5 4 1599...

Page 45: ...0 1 48 2502 1 65 2590 1 84 1875 2280 1 25 2381 1 43 2476 1 60 2566 1 78 2653 1 97 2000 2351 1 37 2449 1 55 2543 1 74 2632 1 93 2717 2 12 2125 2422 1 50 2519 1 69 2611 1 88 2699 2 08 2783 2 28 2250 249...

Page 46: ...TATIC 5 TON VERTICAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM Vdc RPM Vdc RPM Vdc RPM Vdc 1500 1387 4 9 1561 5 5 1711 6 0 1845 6 5 1967 6 9 1625 1473...

Page 47: ...346 0 90 2450 1 02 1125 2030 0 58 2154 0 70 2269 0 81 2377 0 94 2480 1 06 1200 2064 0 61 2186 0 73 2301 0 85 2409 0 97 1275 2099 0 64 2220 0 76 2333 0 88 2441 1 01 1350 2134 0 68 2254 0 80 2367 0 92 2...

Page 48: ...2190 RPM 50JC 04 THREE PHASE HIGH STATIC 3 TON HORIZONTAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM Vdc RPM Vdc RPM Vdc RPM Vdc 900 1060 4 3 1292 5 2...

Page 49: ...36 0 89 2143 1 04 2245 1 20 2342 1 36 2435 1 53 1600 2084 0 96 2190 1 11 2290 1 27 2385 1 44 2477 1 61 1700 2132 1 02 2237 1 18 2336 1 35 2430 1 52 2520 1 69 1800 2182 1 10 2285 1 26 2383 1 43 2476 1...

Page 50: ...N HORIZONTAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM Vdc RPM Vdc RPM Vdc RPM Vdc 1200 1148 4 3 1343 5 0 1507 5 7 1651 6 2 1781 6 7 1300 1209 4 5 139...

Page 51: ...16 2322 1 32 2419 1 49 2511 1 67 2599 1 85 2000 2284 1 26 2385 1 43 2480 1 61 2571 1 79 2658 1 98 2125 2350 1 37 2449 1 55 2543 1 73 2633 1 92 2719 2 12 2250 2417 1 49 2514 1 67 2607 1 87 2695 2 06 2...

Page 52: ...PHASE HIGH STATIC 5 TON HORIZONTAL SUPPLY RPM VDC CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM Vdc RPM Vdc RPM Vdc RPM Vdc RPM Vdc 1500 1335 4 7 1507 5 3 1660 5 9 1797 6 3 192...

Page 53: ...RAMS WIRING DIAGRAMS 50JC 04 06 UNITS SIZE VOLTAGE CONTROL PAGE POWER PAGE 04 06 Controller SystemVu Standard 208 230 3 60 48TC003235 54 48TC003236 55 460 3 60 48TC003235 54 48TC003236 55 575 3 60 48T...

Page 54: ...54 APPENDIX D WIRING DIAGRAMS Fig B 50JC 04 06 Control Wiring Diagram...

Page 55: ...55 APPENDIX D WIRING DIAGRAMS Fig C 50JC 04 06 Power Wiring Diagram 208 230 460 3 60...

Page 56: ...56 APPENDIX D WIRING DIAGRAMS Fig D 50JC 04 06 Power Wiring Diagram 575 3 60...

Page 57: ......

Page 58: ...the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53500275 01 Printed in U S A Form 50JC 4 6 01SM Pg 58 11 21 Repl...

Page 59: ...ting in the correct direction Y N ______ Verify installation of thermostat space sensor Y N ______ Verify configuration values for electronic controls Y N ______ Refer to the Setpoint and Configuratio...

Page 60: ...for correct ramp up of outdoor fan motor as condenser coil warms Y N ______ 2 Check unit charge per charging chart Y N ______ 3 Switch unit to HIGH LATENT mode SUBCOOL by turning Humidi MiZer test to...

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