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CONTROL WIRING — Install a Carrier-approved acces-
sory 24-v thermostat assembly according to the installation
instructions shipped with the accessory. Locate thermostat
assembly to sense average temperature. Route thermostat cable
or equivalent leads of colored wire from subbase terminals
to terminal board (P1). The terminal board (P1) is located on
the constant volume control board on units with no econo-
mizer and on the economizer board on units with the econo-
mizer option.

Total wire lengths should not exceed the following limits:

50 ft of 18 AWG, 80 ft of 16 AWG or 125 ft of 14 AWG. See
Fig. 19 for field wiring connections between the thermostat
and the unit 24-v terminal block. Once wire length from unit
to thermostat is determined, the length should be doubled to
obtain total wire length required. Voltage drop is dependent
on length of current path.

There are no required 115-v field wiring connections, there-

fore no provisions have been made in the unit for running
115-v wiring. If any of the field-installed options requiring
115-v connections are desired, the unit must be modified in
the field for 115-v wiring.

Options requiring 24-v or 115-v control wiring are listed

below.

Building Pressurization or Smoke Purge Mode — Refer to
appropriate unit Controls and Troubleshooting literature as
necessary for additional information. See Fig. 20 and unit
wiring label for wiring details.
1. Firestat or smoke detector (field-supplied normally-

closed switch 1) — Remove factory-installed jumper wire
and wire a field-supplied firestat or smoke detector con-
tactor between terminals 5 and 6 (034-044 units) or ter-
minals 2 and 3 (054-074 units) on terminal block 2 in the
unit control box.

2. Switch to drive economizer outdoor-air damper fully open

(field-supplied normally-open switch 2) — Wire a field-
supplied switch between terminals 8 and 9 on econo-
mizer motor no. 1. When this switch is manually closed,
it will drive the outdoor-air damper fully open.

3. Switch to disconnect power to economizer motors (field-

supplied normally-closed switch 3) — Wire a field-
supplied switch between terminal C on the economizer
motor and Plug 8, Pin 2 (PL8-2).

4. Building pressurization switch (field-supplied normally-

open switch 4) — Wire a field-supplied switch between

TB2 and the C1 connection on the evaporator-fan con-
tactor coil (IFC on unit label diagram).

5. Switch to isolate evaporator-fan motor (field-supplied

normally-closed switch 5).
Modulating Power Exhaust — Wire a field-supplied switch
in series with the black wire removed from TRAN3
primary.
Constant Volume Power Exhaust — Wire a field-supplied
switch in series with the black wire from Plug 7, Pin 1
(PL7-1) to the red wire on economizer motor no. 2 (DMS1
on unit label diagram).

6. Switch to energize power exhaust motor (field-supplied

normally-open switch 6) — Wire a field-supplied switch
from terminal 5 (on 034-044 units) or terminal 2 (054-
074 units) on terminal block 2 in series with the red wire
from switch 5 to the damper motor switch (DMS1) on
economizer motor no. 2 (or in parallel with SW5).

7. Switch to fully open power exhaust damper (field-

supplied normally-open switch 7) — Wire a field-
supplied switch between terminal C and the normally-
closed switch on DPS2.

NOTES AND LEGEND FOR FIG. 20

BUILDING PRESSURIZATION

SMOKE PURGE

ALARM

Switch 1

Switch 1

Switch 1

Switch 2

Switch 2

Switch 3

Switch 4

Switch 5

Switch 5

Switch 6
Switch 7 (MPE)

Switch 1 — Remove jumper. Firestat or smoke detector —

normally closed.

Switch 2 — Switch to drive economizer outdoor-air damper fully

open — normally open.

Switch 3 — Switch to disconnect power to economizer motors.

Drives economizer outdoor-air damper fully closed —
normally closed.

Switch 4 — Building pressurization switch (energize evaporator-

fan motor) — normally open.

Switch 5 — Switch to isolate evaporator-fan motor — normally

closed.

Switch 6 — Switch to energize power exhaust motors — normally

open.

Switch 7 — Switch to fully open power exhaust damper —

normally open.

LEGEND

C

— Contactor

DPS

— Differential Pressure Switch

DMS

— Damper Motor Switch

ECON — Economizer
IFC

— Indoor (Evaporator) Fan Contactor

MPE

— Modulating Power Exhaust

NC

— Normally Closed

NO

— Normally Open

PEC

— Power Exhaust Contactor Coil

PL

— Plug

SW

— Switch

TB

— Terminal Block

TRAN — Transformer

NOTES:
1. Power exhaust option can be unit mounted on vertical supply/

return units only.

2.

is field wiring.

3.

is field wiring.

4. Switches 1-7 are field supplied.
5. For building pressurization, field supplied power source must drive

room terminals wide open.

Fig. 19 — Field Control Thermostat Wiring

34

Summary of Contents for 48DJ

Page 1: ...ATIC CHANGEOVER THERMOSTAT Head Pressure Control 42 SERVICE 42 53 Service Access 42 COMPRESSORS LIQUID SERVICE VALVES FILTER DRIERS AND SIGHT GLASSES EVAPORATOR FAN MOTORS PULLEYS AND BELTS POWER EXHA...

Page 2: ...shock could cause personal injury Do not try to light any appliance Do not touch any elec trical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone...

Page 3: ...read with four 95 in 2413 mm and 2 8A 1 B 1 A8 long spreader bars 2 Center of gravity includes economizer 1 All panels must be in place when rigging 2 Unit is not designed for handling by forklift tru...

Page 4: ...nal Cfm 10 500 14 000 Maximum Allowable Cfm 15 000 20 000 Maximum Allowable Rpm 900 900 Shaft Diameter at Pulley in 111 16 111 16 EVAPORATOR FAN MOTOR AND DRIVE Any motor available on any unit Motor H...

Page 5: ...0 000 40 000 50 000 Motor Hp Rpm 1 0 1140 1 0 1140 1 0 1140 EVAPORATOR FAN Centrifugal 30 x 27 in Nominal Cfm 17 500 21 000 24 500 Maximum Allowable Cfm 25 000 30 000 30 000 Maximum Allowable Rpm 750...

Page 6: ...n roof curb and ducts as required Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier Outlet grilles must not lie directly below unit discharge The return d...

Page 7: ...7344 24 11 8 4141 13 71 16 UNIT LEVELING TOLERANCES DIMENSIONS degrees and inches A B Deg in Deg in 1 0 2 0 50 75 From edge of unit to horizontal NOTES 1 Roof curb is shipped unassembled 2 Roof curb 1...

Page 8: ...24 51 16 5933 19 59 16 UNIT LEVELING TOLERANCES DIMENSIONS degrees and inches A B Deg in Deg in 1 0 2 0 50 75 From edge of unit to horizontal NOTES 1 Roof curb is shipped unassembled 2 Roof curb 14 g...

Page 9: ...ANCES DIMENSIONS degrees and inches A B Deg in Deg in 1 0 2 0 50 75 From edge of unit to horizontal NOTE To prevent the hazard of stagnant water build up in the drain pan of the indoor air section uni...

Page 10: ...outward There is a total of 4 hoods 5 Install 18 screws 5 each side 6 top and 2 bottom around the outside of each hood Screws are in the fastener pack age taped to the basepan inside the fan section 6...

Page 11: ...50DW DY NB LEGEND CONN Connection DIM Dimension NOTES 1 Dimensions in are in millimeters 2 Center of Gravity includes economizer Unit weight does not include economizer 3 Unit clearances Top Do not re...

Page 12: ...es economizer Unit weight does not include economizer 3 Unit clearances Top Do not restrict condenser fans Control Box End 68 09 Sides 68 09 Economizer End 68 09 except power exhaust units 108 09 For...

Page 13: ...units On 50 series units dimension given is measured from economizer end of unit to drain connection closest to condenser fans NOTES 1 Dimensions in are in millimeters 2 Center of Gravity includes ec...

Page 14: ...r Unit weight does not include economizer 3 Unit clearances Top Do not restrict condenser fans Control Box End 68 09 Sides 68 09 except power exhaust units 108 09 Economizer End 68 09 except power exh...

Page 15: ...NITS 044 074 UNITS Fig 5 Drain Location Selection Fig 6 Condensate Drain Location Fig 7 Seal Plate Location ROOF MOUNT DRAIN SLAB MOUNT DRAIN Fig 8 Condensate Drain Piping Details Fig 9 Outdoor Air Ho...

Page 16: ...Adjustments Inside of Hood Shown O ENTHALPY SENSOR Fig 11 Enthalpy Sensor Fig 12 Enthalpy Sensor Location CONTROL CURVE CONTROL POINT Approx Deg AT 50 RH A 73 B 68 C 63 D 58 Fig 13 Psychrometric Char...

Page 17: ...Fig 17 A 4 5 32 in hole for field power wiring and a 7 8 in hole for 24 v control wiring are provided in the bottom of the control box Field supplied couplings must be used when rout ing wiring into...

Page 18: ...formula to determine the percent voltage imbalance Voltage Imbalance max voltage deviation from average voltage 100 x average voltage Example Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 452...

Page 19: ...393 8 400 400 6 0 21 2 20 0 29 36 78 9 91 0 197 9 192 5 250 250 6 0 21 2 20 0 59 72 157 7 182 0 254 9 280 0 300 350 6 0 21 2 20 0 88 108 236 6 273 0 353 5 393 8 400 400 10 0 33 4 30 0 29 36 78 9 91 0...

Page 20: ...6 36 46 3 93 8 110 6 0 9 6 72 93 0 133 7 150 6 0 9 6 108 139 0 191 2 200 10 0 15 2 36 46 3 99 4 125 10 0 15 2 72 93 0 133 7 150 10 0 15 2 108 139 0 191 2 200 15 0 22 0 36 46 3 106 2 125 15 0 22 0 72 9...

Page 21: ...72 72 0 111 2 125 10 0 12 2 108 108 0 156 2 175 15 0 18 0 36 36 0 91 8 110 15 0 18 0 72 72 0 111 2 125 15 0 18 0 108 108 0 156 2 175 20 0 22 0 78 8 100 6 0 7 8 86 6 100 10 0 12 2 91 0 110 15 0 18 0 9...

Page 22: ...72 157 7 182 0 236 1 262 5 300 300 10 0 33 4 30 0 88 108 236 6 273 0 334 2 376 3 350 400 15 0 48 4 44 0 29 36 78 9 91 0 251 1 243 9 300 300 15 0 48 4 44 0 59 72 157 7 182 0 251 1 262 5 300 300 15 0 4...

Page 23: ...0 10 0 15 2 72 93 0 142 5 175 10 0 15 2 108 139 0 200 0 200 15 0 22 0 36 46 3 128 9 150 15 0 22 0 72 93 0 142 5 175 15 0 22 0 108 139 0 200 0 200 20 0 27 0 112 9 125 6 0 9 6 122 5 150 10 0 15 2 128 1...

Page 24: ...7 8 36 36 0 86 1 110 6 0 7 8 72 72 0 103 7 110 6 0 7 8 108 108 0 148 7 150 10 0 12 2 36 36 0 90 5 110 10 0 12 2 72 72 0 103 7 110 10 0 12 2 108 108 0 148 7 150 15 0 18 0 36 36 0 96 3 110 15 0 18 0 72...

Page 25: ...3 426 3 500 500 10 0 33 4 30 4 29 36 78 9 91 0 338 8 329 0 400 400 10 0 33 4 30 4 59 72 157 7 182 0 338 8 329 0 450 450 10 0 33 4 30 4 88 108 236 6 273 0 389 3 426 3 500 500 15 0 48 4 44 0 29 36 78 9...

Page 26: ...36 46 3 150 8 200 10 0 15 2 72 93 0 150 8 200 10 0 15 2 108 139 0 207 5 225 15 0 22 0 36 46 3 157 6 200 15 0 22 0 72 93 0 157 6 200 15 0 22 0 108 139 0 207 5 225 20 0 28 0 36 46 3 163 6 200 20 0 28 0...

Page 27: ...0 132 3 150 15 0 18 0 72 72 0 132 3 175 15 0 18 0 108 108 0 168 7 200 20 0 22 0 36 36 0 136 3 175 20 0 22 0 72 72 0 136 3 175 20 0 22 0 108 108 0 168 7 200 30 0 32 0 119 3 150 10 0 12 2 131 5 150 15...

Page 28: ...59 72 157 7 182 0 371 7 361 9 450 450 15 0 48 4 44 0 88 108 236 6 273 0 371 7 408 8 450 450 20 0 61 6 56 0 29 36 78 9 91 0 384 9 373 9 450 450 20 0 61 6 56 0 59 72 157 7 182 0 384 9 373 9 450 450 20 0...

Page 29: ...3 180 6 225 15 0 22 0 72 93 0 180 6 225 15 0 22 0 108 139 0 216 3 250 20 0 28 0 36 46 3 186 6 225 20 0 28 0 72 93 0 186 6 225 20 0 28 0 108 139 0 216 3 250 30 0 40 0 164 6 200 10 0 15 2 179 8 225 15...

Page 30: ...36 36 0 131 8 150 10 0 12 2 72 72 0 131 8 150 10 0 12 2 108 108 0 162 5 175 15 0 18 0 36 36 0 137 6 175 15 0 18 0 72 72 0 137 6 175 15 0 18 0 108 108 0 162 5 175 20 0 22 0 36 36 0 141 6 175 20 0 22 0...

Page 31: ...3 426 3 500 500 10 0 33 4 30 4 29 36 78 9 91 0 420 8 411 0 500 500 10 0 33 4 30 4 59 72 157 7 182 0 420 8 411 0 500 500 10 0 33 4 30 4 88 108 236 6 273 0 420 8 426 3 500 500 15 0 48 4 44 0 29 36 78 9...

Page 32: ...36 46 3 188 0 250 10 0 15 2 72 93 0 188 0 250 10 0 15 2 108 139 0 207 5 250 15 0 22 0 36 46 3 194 8 250 15 0 22 0 72 93 0 194 8 250 15 0 22 0 108 139 0 207 5 250 20 0 28 0 36 46 3 200 8 250 20 0 28 0...

Page 33: ...0 161 8 200 15 0 18 0 72 72 0 161 8 200 15 0 18 0 108 108 0 168 7 200 20 0 22 0 36 36 0 165 8 200 20 0 22 0 72 72 0 165 8 200 20 0 22 0 108 108 0 168 7 200 30 0 32 0 148 8 200 10 0 12 2 161 0 200 15...

Page 34: ...ressurization switch field supplied normally open switch 4 Wire a field supplied switch between TB2 and the C1 connection on the evaporator fan con tactor coil IFC on unit label diagram 5 Switch to is...

Page 35: ...TIONAL MODULATING POWER EXHAUST OPTIONAL NON MODULATING EXHAUST 054 074 UNITS BASE UNIT BASE UNIT OPTIONAL MODULATING POWER EXHAUST OPTIONAL NON MODULATING EXHAUST Fig 20 Field Wiring for Building Pre...

Page 36: ...g 24 to ac cess panel using screws provided Hoods go over each com bustion air outlet Sub assemble flue deflector baffle inside the flue deflector hood as shown in Fig 25 and 26 Flue deflector baffle...

Page 37: ...CATION 48 SERIES HIGH HEAT ONLY FLUE HOOD AND FLUE DEFLECTOR HOOD FLUE AND FLUE DEFLECTOR HOOD LOCATION 48 SERIES HIGH HEAT ONLY FLUE AND FLUE DEFLECTOR HOOD LOCATION SMALL INLET HOOD REMOVED SMALL IN...

Page 38: ...Check all electrical connections in the unit control box tighten as required Refrigerant Service Valves All units have a Schrader type service port on both suction lines Be sure that caps on the port...

Page 39: ...s for field supplied drives See Tables 9A and 9B for a complete listing of field supplied pulleys and belt connections Check the lubrication of fan and motor bearings Bearings are shipped full of grea...

Page 40: ...d 044 units and 750 rpm for 054 074 units The maximum rpm for the power exhaust is 1300 rpm for 034 and 044 units and 925 rpm for 054 074 units Excessive fan speed may result in condensate carryover f...

Page 41: ...ressor no 1 as first stage of cooling Com pressor no 1 is always the larger of the 2 unit compressors If cooling load cannot be satisfied with only first stage cool ing Y2 on the thermostat will close...

Page 42: ...ng outdoor air com pressor no 2 cannot be energized If enthalpy is above set ting on enthalpy switch the economizer outdoor air dampers move to the minimum ventilation position and condenser fan numbe...

Page 43: ...tion MAIN AND PILOT BURNERS 48 Series Units Only At the beginning of each heating season inspect for dete rioration due to corrosion or other causes Observe the pilot and main burner flames and adjust...

Page 44: ...se block heater contactors HC1 HC1A etc plug No 20 PL20 HEATER BOX 50 Series Units Only Access to the heater box is through the door on the left side sizes 034 and 044 or right side sizes 054 074 of t...

Page 45: ...am Clean evaporator coil with a stiff bristle brush not wire vacuum cleaner or compressed air Check and clean condensate drain annually at the start of the cooling season Replace return air filters at...

Page 46: ...for all belts Failure to do so may result in uneven belt stretching 4 Tighten belts using the motor plate adjusting bolts 5 Adjust until proper belt tension 1 2 in deflection with one finger is obtain...

Page 47: ...ifice is unobstructed then check for spark ignitor mal functions as follows 1 Turn off the control circuit breaker CCB to shut off con trol supply power to ignitor control pack ICP 2 Check that spark...

Page 48: ...em 1 One Condenser Fan Running Fig 51 Charging Chart 044 Units System 1 All Condenser Fans Running Fig 52 Charging Chart 044 Units System 2 One Condenser Fan Running Fig 53 Charging Chart 044 Units Sy...

Page 49: ...small screwdriver turn adjustment screw until flame fully engulfs sensor 6 Replace cap on pilot gas valve Turn off power to unit Return valve s to original position 7 Check for proper burner operation...

Page 50: ...t off power to unit 3 Unplug PL9 and PL10 on high heat and all sensor and ignitor wires 4 Disconnect gas connection s from between gas valve s and field supplied piping See Fig 37 and 38 5 Remove 2 sc...

Page 51: ...rol power Crankcase Heater Each compressor has a crankcase heater to prevent absorption of liquid refrigerant by oil in the crank case when the compressor is idle Since 115 v power for the crankcase h...

Page 52: ...adjustments and elec trical plugs accessible through the top of the cover The econo mizer control is factory wired to the terminals on the motor All potentiometers and adjustments are a part of the co...

Page 53: ...TED RESULT AND RESPONSE A Outdoor Air Sensor 1 Connect the enthalpy sensor terminal 1 to terminal 1 on the motor 2 Connect the positive ter minal of a DC milliam meter to terminal S of the sensor 3 Co...

Page 54: ...problem is external to the board Reconnect plug P1 if troubleshooting is com plete and plug P3 to the board Symptom Condenser fan no 2 5 will not operate 1 Check operation of condenser fan no 1 If fa...

Page 55: ...r and con tactor closes the board is operating properly 8 To verify compressor lockout logic a Disconnect CLO sensor wires connected to CLO2 at the control board Check wires for continuity If there is...

Page 56: ...LEGEND CLO Compressor Lockout P Plug SC Safety Circuit Fig 65 Compressor Lockout Connections 56...

Page 57: ...r Evaporator Fan Contactor IFCB Indoor Evaporator Fan Circuit Breaker IFM Indoor Evaporator Fan Motor IGV Inlet Guide Vanes IGVM Inlet Guide Vanes Motor LPS Low Pressure Switch LS Limit Switch LSR Lim...

Page 58: ...Fig 66 Gas Heat Sections 48DJ NP034 044 Units 58...

Page 59: ...Fig 67 Gas Heat Sections 48DJ NP054 074 Units 59...

Page 60: ...Fig 68 Gas Heat Section 48DK034 044 Units 60...

Page 61: ...Fig 69 Gas Heat Section 48DK054 074 Units 61...

Page 62: ...Fig 70 Typical Wiring Schematic 48 50DJ 50DW Units 054 074 Shown 62...

Page 63: ...Fig 70 Typical Wiring Schematic 48 50DJ 50DW Units 054 074 Shown cont 63...

Page 64: ...Fig 71 Typical Wiring Schematic 48 50DK 50DY Units 054 074 Shown 64...

Page 65: ...Fig 71 Typical Wiring Schematic 48 50DK 50DY Units 054 074 Shown cont 65...

Page 66: ...Fig 72 Typical Control Wiring Schematic 48 50NP 50NB Units 054 074 Shown 66...

Page 67: ...Fig 72 Typical Control Wiring Schematic 48 50NP 50NB Units 054 074 Shown cont 67...

Page 68: ...Fig 72 Typical Control Wiring Schematic 48 50NP 50NB Units 054 074 Shown cont 68...

Page 69: ...Fig 73 Typical Power Wiring Schematic 48 50NP 50NB Units 054 074 208 230 and 460 v Shown 69...

Page 70: ...assette and or slides and a companion booklet Use these for self teaching or to conduct full training sessions For a free Service Training Material Catalog STM call 1 800 962 9212 Ordering instruction...

Page 71: ......

Page 72: ...PRESSOR NO 2 L1 L2 L3 SUPPLY FAN AMPS EXHAUST FAN AMPS ELECTRIC HEAT AMPS L1 L2 L3 TEMPERATURES OUTDOOR AIR TEMPERATURE F DB Dry Bulb RETURN AIR TEMPERATURE F DB F WB Wet Bulb COOLING SUPPLY AIR F GAS...

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