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5

INSTALLATION
Step 1 — Unpack and Inspect Units

  Units  are

packaged for shipment to avoid damage during normal transit

and handling. It is the receiving party’s responsibility to inspect

the equipment upon arrival. Any obvious damage to the carton

and/or its contents should be reported on the bill of lading and a

claim should be filed with the transportation company and the

factory. Unit should always be stored in a dry place, and in the

proper orientation as marked on the carton.

After determining the condition of the carton exterior, carefully

remove  each  unit  from  the  carton  and  inspect  for  hidden

damage. Check to make sure that items such as thermostats and

controllers are accounted for whether packaged separately or

shipped at a later date. Any hidden damage should be recorded,

a claim should be filed with the transportation company, and

the factory should be notified. If a claim for shipping damage is

filed, the unit, shipping carton, and all packing must be retained

for physical inspection by the transportation company. All units

should be stored in the factory shipping carton with internal

packaging in place until installation.
PROTECTING UNITS FROM DAMAGE  Do  not  apply

force or pressure to the coil, piping, or drain stub-outs during

handling. All units should be handled by the chassis or as close

as possible to the unit mounting point locations. 

The  unit  must  always  be  properly  supported.  Temporary

supports used during installation or service must be adequate to

hold  the  unit  securely.  To  maintain  warranty,  protect  units

against hostile  environments  (such as rain, snow or extreme

temperature),  theft,  vandalism,  and  debris  on  jobsite.

Equipment covered in this manual is not suitable for outdoor

installations. Do not allow foreign material to fall into drain

pan. Prevent dust and debris from being deposited on motor,

fan  wheels,  and  coils.  Failure  to  do  so  may  have  serious

adverse effects on unit operation, and in the case of motor and

blower assembly, may result in immediate or premature failure.

Failure of any unit caused by deposits of foreign material on

the  motor  or  blower  wheels  will  not  be  covered  by  the

manufacturer’s  warranty.  Some  units  and/or  job  conditions

may  require  some  form  of  temporary  covering  during

construction.
PREPARING JOBSITE FOR UNIT INSTALLATION  To

save time and to reduce the possibility of costly errors, set up a

complete  sample  installation  in  a  typical  room  at  jobsite.

Check  all  critical  dimensions  such  as  pipe,  wire,  and  duct

connections requirements. Refer to job drawings and product

dimension  drawings  as  required.  Instruct  all  trades  in  their

parts of the installation. Units must be installed in compliance

with all applicable local code requirements.
IDENTIFYING AND PREPARING UNITS Be sure power

requirements  match  available  power  source.  Refer  to  unit

nameplate and wiring diagram. In addition:

• Check all tags on unit to determine if shipping screws are

to be removed. Remove screws as directed.

• Rotate  the fan  wheel by hand  to ensure that the fan is

unrestricted  and  can  rotate  freely.  Check  for  shipping

damage  and  fan  obstructions. Adjust  blower  motor  as

required. 

• The condensate drain should have sufficient downward

slope  (1  inch  per  100  inches)  in  any  horizontal  run

between unit and drain

Step 2 — Position the Unit

Install  the  unit  in  a  location  that  meets  the  following

requirements:

•  Allow  adequate  space  for  installation,  service

clearance,  piping  and  electrical  connections,  and

necessary ductwork. For specific unit dimensions,

refer to Table 2, Fig. 2, and Fig. 3. Allow clearance

according to local and national codes. 

•   Unit can be installed standing vertically on the floor

or on a field-provided stand. If a stand is used, be

sure it can support the weight of the unit. Unit can

also be installed horizontally, either resting on the

floor or suspended from the ceiling. If suspended,

confirm that the ceiling is able to support the weight

of the unit. See Table 2 for nominal weight.

•   If the unit is to be installed over a finished ceiling

and/or  living  area,  building  codes  may  require  a

field-supplied secondary condensate drain pan to be

installed under the entire unit. Consult local codes

inspector for additional information.

Select the unit position with the following points in mind:

•   The unit should be  installed on a structure that is

suitable  to  support  the  total  weight  of  the  unit,

refrigerant piping, and condensate.

•  Proper access should be provided for maintenance

for  refrigerant  piping,  EEV  (electronic  expansion

valve), electrical box, and condensate pump. A 2-ft.

clearance is recommended all around the unit. 

•  The unit should not be positioned close to a wall or

similar  obstruction  or  in  a  position  where  the

discharge air could blow directly on the thermostat.

See Fig. 3.

•  The unit should not be positioned directly above any

obstruction.

•  The unit must be installed square and level.

NOTE

:

 

All dimensions shown in inches.

Fig. 3 —Clearances

CAUTION

To avoid equipment damage, do not lift unit by the drain

pipe or refrigerant piping. Unit should be lifted using the

mounting brackets.

DANGER

Units must not be installed where they may be exposed to

potentially  explosive  or  flammable  atmosphere.  If  this

instruction is not followed exactly, a fire or explosion may

result, causing property damage, injury, or loss of life.

AIRFLOW

HORIZONTAL INSTALLATION

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VERTICAL INSTALLATION

Summary of Contents for 40VMV0012A

Page 1: ...ER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in personal injury or death CAUTION is used to identify unsafe p...

Page 2: ...h Unit CAUTION DO NOT re use compressor oil or any oil that has been exposed to the atmosphere Dispose of oil per local codes and regulations DO NOT leave refrigerant system open to air any longer tha...

Page 3: ...700 840 1120 1260 EXTERNAL STATIC PRESSURE in wg 0 8 INDOOR UNIT NOISE LEVEL dBA High 37 6 41 6 46 2 52 2 46 9 53 0 57 1 Medium 34 5 37 1 42 3 48 4 44 1 48 5 52 6 Low 34 5 34 4 37 9 44 4 39 3 43 8 47...

Page 4: ...ig 2 40VMV012A 054A Dimensions 40VMV UNIT SIZE A B C D 012A 030A 46 1 2 19 5 8 18 21 5 8 036A 054A 54 1 2 22 19 1 2 24 RIGHT SIDE A FRONT B C D DRAIN PIPE LEFT SIDE AIR RETURN REFRIGERANT SIDE PIPE LI...

Page 5: ...es in their parts of the installation Units must be installed in compliance with all applicable local code requirements IDENTIFYING AND PREPARING UNITS Be sure power requirements match available power...

Page 6: ...een the bottom of the trap and outlet should also be three inches See Fig 4 Fig 4 Condensate Drain Trap Auxiliary drain should be connected and run to a location where it is easily visible when it bec...

Page 7: ...rectly affected by the unit s discharge airstream Avoid external walls and drafts from window and doors Avoid positioning near shelves and curtains as these restrict air movement Avoid heat sources su...

Page 8: ...CN3 CN18 CN31 CN54 CN4 CN15 CN19 CN8 CN21 CN12 CN26 CN14 CN25 CN52 CN17 CN9 To wired controller comm bus XP8 XP9 MDC unit comm bus To outdoor indoor P Q XT2 HA HB HA HB BLUE WHITE L1 L2 POWER IN P Q E...

Page 9: ...cting Communication Wire to Outdoor Unit Communication Terminal CAUTION Failure to follow these procedures may result in personal injury or damage to equipment NEVER CONNECT the main power source to t...

Page 10: ...o outdoor To Sub MDC To outdoor Indoor unit 1 L1 L2 L3 L3 L3 L3 L4 L5 L6 L7 L8 L9 L10 1 1 L Indoor unit 2 Indoor unit 3 Indoor unit 4 Indoor unit 5 Indoor unit 6 HA HB HA HB HA HB HA HB HA HB HA HB To...

Page 11: ...it 5 Indoor unit 6 P Q HA HB HA HB HA HB HA HB HA HB HA HB Network Resistor Maximum wiring length L1 L3 3937 ft 18 AWG 2 Core Stranded Shield L5 3937 ft 18 AWG 2 Core Stranded Shield L6 L7 L8 L9 820 f...

Page 12: ...ble cleaning agent Clean the grille and panel Every 12 Months Follow 6 month maintenance schedule In addition Be sure all electrical connections are secure Check condensate pump operation Check the he...

Page 13: ...setting interface Programmable Controller When setting an address connect only one wired controller to an indoor unit 1 Access parameter settings as shown in Fig 18 Fig 18 Programmable Controller IDU...

Page 14: ...DE STATUS NO ERROR Setting Temperature Starting Shutdown Standby Timing ON Timing OFF Setting Temperature System Defrost ON Setting Temperature System Defrost OFF ERROR dd Heating Cooling Mode Conflic...

Page 15: ...e PC board E7 EEPROM Error Data Storage Chip or PC board fault Replace PC board E9 Communication Error Between Indoor Unit Controller Signal wires are short circuited or disconnected Check or reconnec...

Page 16: ...de POSITION 2 OFF Normal Mode Default ON Factory Self Checking Mode POSITION 3 NOT USED POSITION 4 INDOOR UNIT IDENTIFICATION OFF STANDARD INDOOR UNIT Default MODE PRIORITY INDOOR UNIT HP ONLY ON IDU...

Page 17: ...ring replacement parts or contacting the factory about the unit This information can be found on the serial plates attached to the unit as shown in Figs 21 27 Fig 21 40VMV012 3 Unit Serial Plate Fig 2...

Page 18: ...18 Fig 25 40VMV036 3 Unit Serial Plate Fig 27 40VMV054 3 Unit Serial Plate Fig 26 40VMV048 3 Unit Serial Plate...

Page 19: ...s Fig D 40VMV030A Fan Curves 0 00 0 20 0 40 0 60 0 80 1 00 EXTERNAL STATIC PRESSURE in wg H speed 500 AIRFLOW cfm M speed L speed 700 300 600 400 Upper Limit of ESP 0 00 0 20 0 40 0 60 0 80 1 00 EXTER...

Page 20: ...VMV048A Fan Curves Fig G 40VMV054A Fan Curves 0 00 0 20 0 40 0 60 0 80 1 00 700 800 900 1000 1100 1200 1300 1400 EXTERNAL STATIC PRESSURE in wg H speed M speed L speed Upper Limit of ESP AIRFLOW cfm 0...

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