Carrier 40VML007-024 Installation And Maintenance Instructions Manual Download Page 10

10

REFRIGERANT PIPING

When connecting refrigerant piping from an indoor unit to an

outdoor unit, follow these guidelines:
• Check  maximum  height  drop  and  length  of  refrigerant

piping between the indoor and outdoor units. To ensure

the  drop  and  length  are  acceptable,  refer  to  the

refrigerant  piping  allowable  limits  in  the  outdoor  unit

installation manual.

• The number of bends in the refrigeration piping must be

less than 15.

• Refrigerant  piping  connection  between  indoor  and

outdoor  units  should  be  performed  once  the  units  are

secured at their respective installation locations.

• The refrigeration piping starts at the indoor unit and ends

at  the  outdoor  unit  or  MDC  (Multiport  Distribution

Controller) for Heat Recovery systems.

• The refrigerant piping should be dry and free of dust and

other impurities.

• The  bending  angle  of  the  refrigerant  pipe  should  not

exceed 90

°

 and the bending radius should be as large as

possible to prevent any breakage in piping.

• Use proper cutting and flaring tools to avoid leakage.
• Use a torque wrench for flare nuts. Refer to Table for

flare nut torque recommendations.

Table 3 — Flare Nut Torque Recommendations

• Before  insulating  the  suction  and  liquid  refrigeration

pipes,  perform  pressure and leak  tests.  For  details,  see

the  outdoor  unit  installation  manual.  Insulating  both

suction and liquid refrigerant pipes is mandatory.

• Vacuuming and charging of the system should be carried

out as described in the outdoor unit installation manual.

Step 5 — Complete Electrical Connections —

Installation of wiring must conform with local building codes

and  with  National  Electric  Code  ANSI/NFPA  70  (current

editions). Units must be electrically grounded in conformance

with  the  code.  In  Canada,  wiring  must  comply  with  CSA

C22.1, Electrical Code.

This  equipment  in  its  standard  form  is  designed  for  an

electrical supply of 208/230-1-60. Any damage to or failure of

units caused by incorrect wiring or voltage is not covered by

the warranty.

Electric wiring must be sized to carry the full load amp draw of

the motor, starter, and any other controls that are used with the

unit. See Table 4 for electrical data.

Table 4 — 40VML Electrical Data

After the pipe work is complete, the electrical supply can be

connected by routing the cable through the appropriate casing

holes  or  knockouts  and  connecting  the  supply  and  ground

cables to the unit’s power terminal.

Be sure the power wiring and control wiring do not cross. This

might cause disturbance on the controls side. See Fig. 17 for

wiring diagrams.

NOTE:

 The indoor unit requires its own power supply. Indoor

units are not powered through outdoor units.

CAUTION

When connecting from an indoor unit to an outdoor unit,

the  isolation  valve  at  the  outdoor  unit  should  be  in  the

closed position throughout the refrigerant piping process.

Failure to follow this procedure may result in equipment

damage.

OUTSIDE DIAMETER (IN.)

RECOMMENDED TORQUE 

(FT-LB)

1

/

4

15

3

/

8

26

1

/

2

41

5

/

8

48

WARNING

Electrical  shock  can  cause  personal  injury  and  death.

Disconnect  the  power  supply  before  making  wiring

connections.  There  may  be  more  than  one  disconnect

switch. Tag all disconnect locations to alert others not to

restore power until work is completed. 

WARNING

All  units  must  be  wired  strictly  in  accordance  with  the

wiring diagram supplied with the unit. Any wiring different

from the wiring diagram could result in personal injury and

property damage.

CAUTION

Any original factory wiring that requires replacement must

be  replaced  with  wiring  material  having  a  temperature

rating of at least 105

°

C.

Ensure supply voltage to the unit, as indicated on the serial

plate, is not more than 10% over or under the rated voltage.

Failure  to  follow  these  recommendations  may  result  in

equipment damage.

40VML UNIT SIZE

POWER SUPPLY

MCA

MOPD

007

0.50

15

009

0.50

15

012

0.60

15

015

0.80

15

018

0.95

15

024

1.18

15

LEGEND

MCA

Minimum Circuit Amps

MOPD

Maximum Overcurrent

Protective Device

Summary of Contents for 40VML007-024

Page 1: ...could result in personal injury or death CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage Recognize safety information This is th...

Page 2: ...OT re use compressor oil or any oil that has been exposed to the atmosphere Dispose of oil per local codes and regulations DO NOT leave refrigerant system open to air any longer than the actual time r...

Page 3: ...0 37 0 Medium 32 0 34 6 35 2 38 0 38 8 High 34 0 34 5 37 0 36 7 40 2 41 3 UNIT Unit Dimensions W x H x D in 30 3 4 x 8 1 4 x 19 3 4 39 1 4 x 8 1 4 x 19 3 4 48 x 8 1 4 x 19 3 4 Packing Dimensions W x...

Page 4: ...015 018 36 1 4 39 3 8 28 7 8 32 1 4 7 7 8 37 3 4 024 44 7 8 48 37 5 8 41 46 1 2 AIR FILTER ELECTRICAL CONTROL BOX SIDE VIEW FRONT VIEW REAR VIEW BOTTOM VIEW P TOP VIEW SUSPENSION BRACKETS 4 P N 3 4 20...

Page 5: ...M Low ax ESP er lim it of ESP P Upper limit of ESP p e r l i m Min ES U p M a x E S P i t o f E S P H S M S L S H S M S L S ESP FAN SPEED RANGE OF AVAILABLE AIRFLOW RATE IN H SPEED Max Point Mid Poin...

Page 6: ...ESP r l i m M L o w a x e E S P i t o f E S P Min p e r l i m ESP Upper limit of ESP U p M a x E S P i t o f E S P Fig 6 Size 018 Fan Curves ESP FAN SPEED RANGE OF AVAILABLE AIRFLOW RATE IN H SPEED Ma...

Page 7: ...ture theft vandalism and debris on jobsite Equipment covered in this manual is not suitable for outdoor installations Do not allow foreign material to fall into drain pan Prevent dust and debris from...

Page 8: ...wo inches below the mounting brackets as shown in Fig 9 INSTALLING THE DUCT Connect the return and supply ducts to the duct collars provided on the unit Adequate distance between the return and supply...

Page 9: ...piping The highest point in the condensate piping should be as close to the unit as possible See Fig 15 Condensate piping should slope downward in the direction of condensate flow with a minimum grad...

Page 10: ...ge to or failure of units caused by incorrect wiring or voltage is not covered by the warranty Electric wiring must be sized to carry the full load amp draw of the motor starter and any other controls...

Page 11: ...let Pipe Temperature Sensor XP1 4 Connectors XS1 4 XT1 2 Terminal Block Optional Component or Field Wiring EEV FM ALARM PUMP CN24 N3 CN1 C 8 CN2 EARTH Y G CN15 CN9 CN17 Y G L1 L2 controller To wired c...

Page 12: ...Connector 2 Strip a suitable length of the insulation layer as shown in Fig 20 below Fig 20 Stripping The Wire 3 Use a suitable screwdriver to fix the communication wire on the outdoor unit communicat...

Page 13: ...indoor To No 3 indoor To No 4 indoor To No 1 indoor To No 2 indoor To Sub MDC Main MDC unit To outdoor To outdoor L1 L2 L3 L3 L3 L3 L4 L4 L5 L6 L7 L8 L9 L10 L11 Indoor unit 1 HA HB Indoor unit 2 Indoo...

Page 14: ...ontroller HA HB L1 L3 L5 L6 L7 L8 L9 L10 L11 L3 L3 L3 L3 Indoor unit 1 Indoor unit 2 Indoor unit 4 Indoor unit 5 Indoor unit 6 Indoor unit 3 P Q HA HB HA HB HA HB HA HB HA HB HA HB P Q Network Resisto...

Page 15: ...e unit ON in cooling mode The pump comes on Watch the end of the drain pipe for any water It may take time for the water to travel depending on the length of the drain pipe 4 During this test check an...

Page 16: ...oller 40VM900001 Indoor unit addressing can be performed using the wireless remote controller When using the wireless controller the user must maintain a line of sight with the receiver on the indoor...

Page 17: ...32 2 Press TEMP UP or TEMP DOWN to move the cursor and choose IDU ADDRESSING Press MENU OK to access this setting 3 Press TEMP UP or TEMP DOWN to choose the address you want to set as shown in Fig 33...

Page 18: ...ting Cooling Mode Conflict E1 None Communication Error Between Indoor and Outdoor Unit E2 None Check Indoor Ambient Temperature Sensor T1 E4 None Check Evaporator Temperature Sensor T2B E5 None Check...

Page 19: ...board E9 Communication Error Between Indoor Unit and Controller Signal wires are short circuited or disconnected Check or reconnect signal wires Signal wires close to electromagnetic source Distance...

Page 20: ...the default settings v POSITION 1 START UP OFF Auto Addressing Mode Default ON Factory Test Mode POSITION 2 MODE OFF Normal Mode default ON Factory Self Checking Mode POSITION 3 NOT USED POSITION 4 IN...

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