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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 18-40VMD001-01

Printed in U.S.A.

Form 40VMD-3SI

Pg 1 

3-18

Replaces: 40VMD-2SI

Installation and Maintenance Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

 . . . . . . . . . . . . . . . . . .1,2

GENERAL

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-12

Step 1 — Unpack and Inspect Units

 . . . . . . . . . . . . 4

• PROTECTING UNITS FROM DAMAGE

• PREPARING JOBSITE FOR UNIT INSTALLATION

• IDENTIFYING AND PREPARING UNITS

Step 2 — Position the Unit 

 . . . . . . . . . . . . . . . . . . . . 4

Step 3 — Mount the Unit

 . . . . . . . . . . . . . . . . . . . . . . 4

• INSTALLING HANGER BOLTS

• MOUNTING UNIT

Step 4 — Connect Piping

. . . . . . . . . . . . . . . . . . . . . . 5

• CONDENSATE PIPING

• REFRIGERANT PIPING

• PIPING BETWEEN MDC AND INDOOR UNIT

• TWINNING MDC PORTS

• PIPING BETWEEN MDC AND SUB MDC

• PIPING BETWEEN MDC AND OUTDOOR UNIT

ELECTRICAL REQUIREMENTS

 . . . . . . . . . . . .  14-17

Opening the Electrical Control Box

. . . . . . . . . . . . 14

Complete Electrical Connections

. . . . . . . . . . . . . 15

MDC UNIT ADDRESSING

 . . . . . . . . . . . . . . . . . . . 18

Setting the Unit Address

. . . . . . . . . . . . . . . . . . . . 18

Merged Port Setting

. . . . . . . . . . . . . . . . . . . . . . . . 18

TROUBLESHOOTING

 . . . . . . . . . . . . . . . . . . . 18, 18

LED Indication Lamp Instructions

 . . . . . . . . . . . . 18

Error Code

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SW8/SW9 Query Instruction

. . . . . . . . . . . . . . . . . 19

TEST RUN

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

APPENDIX A — DIP SWITCH SETTINGS

. . . . . . . . 20

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service,

maintenance, or use can cause explosion, fire, electrical shock,

or other conditions which may cause death, personal injury or

property damage. The qualified installer or agency must use

factory authorized kits or accessories when modifying this

product.

Follow all safety codes. Wear safety glasses, protective

clothing, and work gloves. Use quenching cloth for brazing

operations. Have fire extinguisher available. Read these

instructions thoroughly and follow all warnings or cautions

included in literature and attached to the unit. Consult local

building codes and the current editions of the National

Electrical Code (NEC) ANSI/NFPA (American National

Standards Institute/National Fire Protection Association) 70.

For Canada, refer to the current editions of the Canadian

Electrical Code CSA (Canadian Standards Association) C22.1.

Understand the signal words — DANGER, WARNING,

and CAUTION. DANGER identifies the most serious hazards

which will result in severe personal injury or death.

WARNING signifies hazards that could result in personal

injury or death. CAUTION is used to identify unsafe practices,

which could result in minor personal injury or product and

property damage.

Recognize safety information. This is the safety-alert

symbol (

). When this symbol is displayed on the unit and in

instructions or manuals, be alert for the potential of personal

injury. Installing, starting up, and servicing the equipment can

be hazardous due to system pressure, electrical components,

and equipment location.

WARNING

Electrical shock can cause personal injury and death. Shut

off all power to this equipment during installation. There

may be more than one disconnect switch. Tag all

disconnect locations to alert others not to restore power

until work is completed.

WARNING

When installing the equipment in a small space, provide

adequate measures to avoid refrigerant concentration

exceeding safety limits due to refrigerant leak. In case of

refrigerant leak during installation, ventilate the space

immediately. Failure to follow this procedure may lead to

personal injury.

WARNING

DO NOT USE TORCH to remove any component. System

contains oil and refrigerant under pressure. 
To remove a component, wear protective gloves and

goggles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from

system using both high-pressure and low pressure

ports.

c. Traces of vapor should be displaced with nitrogen

and the work area should be well ventilated.

Refrigerant in contact with an open flame produces

toxic gases.

d. Cut component connection tubing with tubing cutter

and remove component from unit. Use a pan to catch

any oil that may come out of the lines and as a gage

for how much oil to add to the system.

e. Carefully unsweat remaining tubing stubs when

necessary. Oil can ignite when exposed to torch

flame.

Failure to follow these procedures may result in personal

injury or death.

40VMD006-016

Multiport Distribution Controller for

Variable Refrigerant Flow (VRF) Systems

Summary of Contents for 40VMD 008

Page 1: ...1 Understand the signal words DANGER WARNING and CAUTION DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in...

Page 2: ...required to service the equipment Seal circuits being serviced and charge with dry nitrogen to prevent oil contamination when timely repairs cannot be completed Failure to follow these procedures may...

Page 3: ...fasten the connector between flexible condensate pipe and MDC condensate Condensate connection 2 Reducer for smaller pipe diameter only for size 018 unit PQE connection wire No of Ports 3 Connect out...

Page 4: ...o determine if shipping screws are to be removed Remove screws as directed Step 2 Position the Unit Install the unit in a location that meets the following requirements Allow adequate space for instal...

Page 5: ...e acceptable refer to the refrigerant piping allowable limits in the manual Refrigerant piping connection between indoor units should be performed once the units are secured at their respective instal...

Page 6: ...6 Connecting Liquid Pipes to the Indoor Unit LEGEND Table 7 Combination Table INDOOR UNIT kBtu h LIQUID SIDE in GAS SIDE in 5 7 9 12 15 1 4 1 2 18 24 30 36 48 54 3 8 5 8 72 3 8 7 8 96 3 8 7 8 a c b L...

Page 7: ...ecommended nitrogen flow rate is approximately 1 76 ft3 h This is brazing sequence for Note that the flow capacity through this system is limited so you cannot blow through the lines with a high flow...

Page 8: ...C and the Y joint Table 8 Piping Between the MDC and Y Joint PIPING BETWEEN MDC AND SUB MDC 3 pipes are used to connect the main MDC and the sub MDC Selection of the Sub MDC should follow the requirem...

Page 9: ...to a Single Sub MDC Fig 12 Connecting Main MDC to Two Sub MDCs Main MDC unit Outdoor unit Indoor Sub MDC1 Sub MDC2 unit Indoor Indoor unit High pressure pipe pipe Low pressure Liquid pipe High pressu...

Page 10: ...13 For a typical example of running the refrigerant pipes see Fig 14 INDOOR UNIT CAPACITY kBtu h CONNECTION DIAGRAM 72 73 108 109 168 a MDC Unit b Sub MDC Pipe Accessory c Pipe 3 4 d Cut Here e Pipe 7...

Page 11: ...r PS Pressure Sensor SV A SV B SVM SVP Solenoid Valve Tm Temperature Sensor Check valves PS3 Tm2 SVP EXVA Tm3 SV1A 1 SV1B 1 SVmA n SVmB n HEX2 separator Gas Liquid Tm3 Tm1 Tm2 SVMC EXVB EXVC SVME SVP...

Page 12: ...O 1 Sub MDC Unit MDC Indoor NO 1 Indoor NO 2 Indoor NO 3 Indoor NO 4 Indoor NO 5 Indoor MDC Outdoor or Sub MDC Outdoor Sub MDC NO 1 Sub MDC Unit 6 5 4 3 1 2 Main MDC Unit Indoor Unit NO 3 NO 4 Indoor...

Page 13: ...e outdoor unit should be in the closed position throughout the refrigerant piping process Failure to follow this procedure may result in equipment damage OUTDOOR MODEL kBtu h HIGH PRESSURE SIDE in LOW...

Page 14: ...pe 1 1 8 g ODU Pipe Accessory h Pipe 1 3 8 k Pipe 1 5 8 WARNING Electrical shock can cause personal injury and death Disconnect power supply before making wiring connections There may be more than one...

Page 15: ...his might cause disturbance on the controls side Use 2 core stranded shielded twisted pair communication wire Make sure the control wire does not form a closed loop The control wire is polarity sensit...

Page 16: ...Indoor unit 5 Indoor unit 6 Outdoor Unit Centralized Controller No N Sub MDC unit 1 Touch Screen Wired Controller HA HB HA HB HA HB HA HB HA HB P Q P Q P Q P Q P Q P Q wired controller HA HB To No 1...

Page 17: ...ommunication bus 75 16 250 5 75 16 M O M O CN10 CN12 CN51 TRANS OUT TRANS IN CN53 CN55 S3 CN41 EXVA T3 CN1 CN45 T1 T2 CN43 CN44 690 690 OXH 5HG OXH 5HG UHHQ XT1 1 M I 2 M I CN13 UHHQ URZQ 5HG KLWH OXH...

Page 18: ...1 DSP2 CN53 CN52 CN51 EXVA EXVB EXVC CN27 WATER T3 CN25 CN20 T1 T2 HOORZ ODFN OXH 5HG OXH 5HG OXH 5HG UHHQ UHHQ UHHQ UHHQ UHHQ UHHQ URZQ 5HG KLWH OXH URZQ 5HG KLWH OXH URZQ 5HG KLWH OXH URZQ 5HG KLWH...

Page 19: ...e as the actual quantity DISPLAY DSP1 AND DSP2 DISPLAY DEFINITION S E0 Communication error with outdoor unit S E1 T1 temperature sensor error S E2 T2 temperature sensor error S E3 T3 temperature senso...

Page 20: ...7 the switch must be set to OFF OFF or ON ON v POSITION 1 2 S1 IDU PIPES SETTING OFF OFF Normal Mode default ON ON 2 Ports Twinned Together Fig A S1 S3 S5 and S7 Settings POSITION 1 2 S3 IDU PIPES SET...

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