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value. If circuit R to G is open (0 vac) for super dehumidify mode,
the motor delivers reduced airflow to maximize the humidity
removal of the system while minimizing overcooling.

ELECTRIC HEAT HEATING MODE

Thermostat closes circuit R to W/W1, or W2.

The fan coil delivers the selected electric heat airflow.

HEAT PUMP HEATING MODE - SINGLE SPEED OR
2-SPEED HIGH

Thermostat closes circuits R to G and R to Y/Y2.
The fan coil delivers single speed heat pump heating airflow.

Thermostat closes circuits R to G, R to Y1 and R to Y/Y2.
The fan coil delivers 2-speed high heat pump heating airflow.

HEAT PUMP HEATING MODE - 2-SPEED LOW

Thermostat closes circuits R to G and R to Y1.
The fan coil delivers 2-speed heat pump heating low airflow.

HEAT PUMP HEATING WITH AUXILIARY ELECTRIC
HEAT

Thermostat closes circuits R to G, R to Y/Y2 and/or R to Y1 with
R to W/W1 or W2 (and R to O in the case of defrost).

In the event that electric heating is called for by the thermostat
while the heat pump is also operating in either heating or defrost
modes, the motor will modify its airflow output, if necessary, to
provide an airflow which is defined as safe for the operation of the
electric heater during heat pump operation. That airflow is the
greater of the heat pump heating airflow and the electric heater
only airflow.

HEATING MODE - SUPER COMFORT HEAT OPERATION

NOTE:

The indoor control used, such as a Thermidistat, must be

capable of providing Super Comfort Heat operation mode and
control must be configured as outlined in its installation instruc-
tions. The system must be installed with appropriate outdoor
temperature sensor. Consult indoor control literature to determine
if control is capable and for configuration instructions. Consult
indoor control instructions and sensor instructions for sensor
installation details.

If the outdoor temperature is in the range of 10° to 40°F, the
Thermidistat closes circuit R to Y/Y2 (for single speed system R
to Y1, or R to Y1 and Y/Y2 for 2-speed system) and opens circuit
R to G.

The ICM2 motor reads the G signal to the fan coil. If circuit R to
G is closed (24 vac), the motor will deliver airflow at the full
heating requested value. If circuit R to G is open (0 vac) for
maximum heating comfort, the motor delivers reduced airflow to
maximize the temperature and minimize the draft effect of the
heated air leaving the fan coil.

Step 11—Troubleshooting ICM Motor and Controls

High voltage is always present at motor. Disconnect power to
unit before removing or replacing connectors or servicing
motor. Wait at least 5 min after disconnecting power before
opening motor.

The ICM motor used with this product contains two parts: the
control module and motor winding section. Do not assume the
motor or module is defective if it will not start. Go through the
steps described below before replacing control module, Easy
Select Board or entire motor. The control module is available as a
replacement part.

IF MOTOR TURNS SLOWLY:

1. Replace panel. Motor may appear to run slowly if access panel

is removed.

2. It is normal operation to run noticeably slower if G terminal is

not energized in cooling or heat-pump modes.

IF MOTOR DOES NOT RUN:

Turn off power and check the following:

1. Check 5 amp fuse on Easy Select Board.

2. Check for 24vac on SEC1 and SEC2. If no voltage is present,

check transformer.

3. Check all plugs and receptacles for any deformation which

could cause loose connections. Be sure plugs are fully seated.

4. Verify that approximately 230vac is present at motor.

5. Verify low-voltage control signals to motor. The motor

receives its control signals through the 12-pin plug (PL-1) on
Easy Select Board and 16-pin plug on wiring harness. (See
Troubleshooting Example.) The combinations of pins ener-
gized will determine motor speed. (See Fig. 18.) See Table 7
for circuit board, low-voltage screw terminals energized and
for voltage present at each pin on 12-pin plug (PL-1). See
Table 7 for pin number on 16-pin plug which should have
voltage when Easy Select Board screw terminals have 24vac.

USE FOLLOWING PROCEDURE TO CHECK CONTROL
SIGNALS:

Thermostat

1. Remove all thermostat wires from Easy Select Board.

2. Jumper screw terminals (1 at a time): R-G, R-Y/Y2, R-Y1,

R-W1. If motor runs in all cases, thermostat is miswired,
configured incorrectly or defective. If motor runs in some
cases, but not others, continue to check wiring harness and
circuit board.

Wiring Harness

1. Shut off power to unit; wait 5 min.

2. Remove 5-pin plug from motor.

3. Remove 16-pin from motor.

4. Replace 5-pin plug and turn power on.

5. Check for appropriate voltages on 16-pin connector with

screw terminals jumpered. (See Table 7 for values and see
examples below.)

If signals check correctly and motor does not run, inspect wiring
harness for loose pins or damaged plastic that could cause poor
connections. If connections are good, either control module or
motor is defective. If proper signals are not present, check circuit
board using procedure below:

12-pin Plug (PL-1) on Easy Select Board

1. Unplug harness from board.

2. Check for appropriate voltages on pins with Easy Select Board

screw terminals jumpered. (See Table 7 for values and see
example below.)

If proper signals are not present, replace Easy Select Board. If
present at board and not at 16-pin connector, wiring harness is
defective.

Troubleshooting Example:

Motor is not running on a call for heat-pump heating. System is a
single-speed heat pump.

1. After performing checks in Thermostat section, follow steps 1

thru 5 in Wiring Harness section. Then proceed with example.

2. With all thermostat wires removed from Easy Select Board,

place a jumper wire between R and Y/Y2 low-voltage screw
terminals on the Easy Select board.

14

Summary of Contents for 40FKA

Page 1: ...sult local building codes and National Electrical Code NEC for special require ments Recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most seriou...

Page 2: ...on of a secondary drain pan under entire unit to avoid damage to ceiling is recommended 40FKA Fan Coils can be installed for upflow and horizontal left applications as factory shipped See Fig 2 4 and 8 Units can be installed for horizontal right applications with field modifications See Fig 5 Units may be converted for downflow applications using factory authorized accessory kit NOTE To ensure pro...

Page 3: ...support rail on left side of unit and reinstall on coil support rail on right side of unit 6 Convert air seal assembly for horizontal right a Remove air seal assembly from coil by removing 4 screws See Fig 6 b Remove air splitter B from coil seal assembly by remov ing 3 screws See Fig 6 factory shipped inset c Remove filler plate A and install air splitter B in place of filler plate d Install fill...

Page 4: ... panels 3 Recommended method of securing for typical applications a If fan coil is away from wall attach pipe strap to top of fan coil using No 10 self tapping screws Angle strap down Fig 4 Slope Coil in Horizontal Left Application Factory Ready A00096 UNIT FIELD SUPPLIED HANGING STRAPS LOW VOLT ENTRY OPTIONS POWER ENTRY OPTIONS SECONDARY DRAIN 002 005 21 IN 006 24 IN FRONT SERVICE CLEARANCE FULL ...

Page 5: ...nconditioned space must be insulated and covered with vapor barrier DUCTWORK ACOUSTICAL TREATMENT Metal duct systems that do not have a 90 elbow and 10 ft of main duct to first branch takeoff may require internal acoustical insula tion lining As an alternative fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous ...

Page 6: ...rating plate Be sure that electrical service provided by the utility is sufficient to handle the additional load imposed by this equipment See unit wiring label for proper field high and low voltage wiring Make all electrical connections in accordance with NEC and any local codes or ordinances that may apply Use copper wire only The unit must have a separate branch electric circuit with a field su...

Page 7: ...HEAT STAGE 1 COOL STAGE 1 FAN 24 VAC HOT 24 VAC COMM DEHUMIDIFY HUMIDIFY N A OUTDOOR SENSOR CONNECTION Y Y2 HUMIDIFIER 24 VAC OUTDOOR SENSOR REMOVE J2 JUMPER FOR HEAT STAGING REMOVE J1 JUMPER FOR DEHUMIDIFY MODES Fig 10 40FKA Fan Coil Wiring with 2 Speed Air Conditioner A98233 O W2 W W1 Y1 W2 G R W2 W1 INDOOR CONTROL 40FKA FAN COIL 2 SPEED AIR CONDITIONER Y1 G C Y2 R Y1 C DHUM HUM B S1 S2 Y Y2 R O...

Page 8: ...o prevent damage to thermostatic expansion valve remove sensor bulb from vapor tube while brazing vapor connections Units have sweat suction and liquid tube connections Make suction tube connection first Units have sweat suction and liquid tube connections Make suction tube connection first 1 Cut tubing to correct length 2 Insert tube into sweat connection on unit until it bottoms 3 Braze with Sil...

Page 9: ...of heaters for which airflow also marked is approved For increased comfort select the narrowest kw range matching the heater size for example 0 10 for 10 kw heater This airflow must be greater than the minimum CFM for electric heater application with the size system installed for safe and continuous operation See Table 4 and 5 for airflow delivery and minimum CFM Note that airflow marked is the ai...

Page 10: ...peed factory setting 50 percent cooling mode airflow 2 MED speed move connector to MED 65 percent cooling mode airflow 3 HI speed move connector of HI 100 percent cooling mode airflow See Fig 19 F as indicated LOW VOLTAGE CIRCUIT FUSING AND REFERENCE The low voltage circuit is fused by a board mounted 5 amp automotive fuse placed in series with the transformer SEC2 and the R circuit The C circuit ...

Page 11: ...00 1470 880 1175 680 910 545 725 440 570 875 525 680 1050 610 795 1225 700 910 1400 006 036 042 048 060 1050 1225 1400 1750 840 980 1120 1400 1100 1470 1835 880 1175 1470 745 995 1240 595 795 995 525 745 1050 610 870 1225 700 995 1400 875 1240 1750 NOTE 1 The above airflows result with the AC HP CFM ADJUST select jumper set on NOM 2 Airflow can be adjusted 15 percent or 10 percent by selecting HI ...

Page 12: ...HEATER KW RANGE 0 10 0 15 0 20 0 30 LO NOM HI LO NOM HI LO NOM HI LO NOM HI 005 30 000 975 975 1040 1100 1100 1100 36 000 980 1085 1250 1100 1100 1250 1250 1250 1250 42 000 1140 1270 1460 1140 1270 1460 1250 1270 1460 1500 1500 1500 48 000 1305 1450 1665 1305 1450 1665 1305 1450 1665 1500 1500 1665 006 36 000 1100 1100 1250 1350 1350 1350 42 000 1140 1270 1460 1350 1350 1460 1525 1525 1525 48 000 ...

Page 13: ...e fan coil blower is operating HUMIDIFIER CONNECTIONS The HUM1 and HUM2 terminals are not always energized during blower operation as described under Auxiliary Terminals Section To ensure humidifier will operate properly during Super Comfort Heat mode use HUM output of Thermidistat Control or Comfort Zone II to control humidifier operation Alternatively the 24 vac signal can be sourced from the W ...

Page 14: ... is defective if it will not start Go through the steps described below before replacing control module Easy Select Board or entire motor The control module is available as a replacement part IF MOTOR TURNS SLOWLY 1 Replace panel Motor may appear to run slowly if access panel is removed 2 It is normal operation to run noticeably slower if G terminal is not energized in cooling or heat pump modes I...

Page 15: ... 20 875 0 10 725 0 90 30 90 0 0 0 5 625 TM J2 JUMPER PULL FOR HEAT STAGING 12 PIN CONNECTOR PL 1 PIN 1 PIN 12 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 PIN PLUG DEHUMIDIFICATION INPUT 24 VAC HOT AUXILARY HEAT STAGE 1 AUXILIARY HEAT STAGE 2 LOW SPEED COMPRESSOR SINGLE OR HI SPEED COMPRESSOR FAN REVERSING VALVE COMMON J1 JUMPER PULL FOR DEHUMIDIFICATION CONTROL LOW VOLTAGE SCREW TERMINALS Table 7 Wi...

Page 16: ... for maintenance procedures As with any mechanical equipment personal injury can result from sharp metal edges etc therefore care should be taken when removing parts Using the Owner s User Manual furnished in outdoor unit the installing technician should explain system operation to the con sumer with particular emphasis on indoor fan coil operation sounds and filter maintenance Fig 19 40FKA Printe...

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