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INTRODUCTION

The 39CC custom air-handling units are designed for indoor

(39CCN) or outdoor (39CCW) installations. Modular design

allows for heating sections such as hot water coils, steam coil,

or electric heat. Cooling options include chilled water, DX

(direct expansion), or glycol. Filter options include bag, rigid,

HEPA, mini-pleat, vee, and others. 

For further information on unit and component identifica-

tion, contact your Carrier representative for the approved sub-

mittal.

PREINSTALLATION

Receiving and Inspection

1. Verify receipt of all parts by comparing items in the ship-

ment with those listed on the bill of lading.
To facilitate inspection, a list of items shipped with the

units is included and attached to the inside access door of

the supply fan section. Among the items generally

shipped loose are the following:
Fan section: Split unit reassembly hardware (nuts, bolts,

caulking); replacement fan belts; lifting lugs.
Filter section: Filters; filter clips

2. Inspect the unit(s) for any damage that may have oc-

curred during shipping.

3. Indicate any problems such as shortage, damage, or

breakage on the carrier’s freight bill and obtain the signa-

ture of the driver or carrier’s representative as verifica-

tion.

4. Immediately report any damage detected after delivery to

the carrier and obtain a concealed damage inspection re-

port upon their inspection of the shipment.

5. If considerable damage has been incurred and the situa-

tion is urgent, contact your sales representative for assis-

tance. Please keep a written record of all communica-

tions.

Storage —

If unit is to be stored for more than 2 weeks pri-

or to installation, note that improper storage will result in seri-

ously reduced equipment reliability. It is likely that an electric

motor or fan that does not experience regular use while being

exposed to normally humid atmospheric conditions will en-

counter bearing degradation. In addition, the motor’s electrical

insulation may absorb an excessive amount of moisture leading

to the motor winding failing to ground. The following prepara-

tions should be followed:
• Minimize condensation in and around the fan and motor

by humidity controls.

• Coat all external machined surfaces with a material to

prevent corrosion.

• Measure and record the motor electrical resistance of

insulation with a Megger meter or a resistance meter.

The insulation resistance = kV 1 Megohom.
Whenever possible, store equipment indoors in a dry area

and protect the fan shaft, bearings and fan wheel from dust and

corrosion.

If outdoor storage is necessary, be sure to close latches on

all access doors to prevent potential water and air leakage. Unit

should be placed on a level surface. Avoid setting the unit di-

rectly on water or wet ground.  Supports  should  be  placed  at

6-ft  intervals. Use a tarp or similar weatherproof cover to pro-

tect cabinet exterior against dust, dirt, moisture, and corrosion.

Cover the unit from the roof down to the base on each side. In-

spect and ventilate each section every 2 weeks to prevent mold/

mildew growth, and to observe overall integrity of the unit.

To protect against excessive vibration and accidental im-

pact, never store other equipment inside or on top of the unit. If

unit must be stored for an extended period, be sure to protect

against bearing damage by manually rotating the fan wheels

and lightly greasing the fan and motor bearings every month.

Rigging —

The air-handling unit may be shipped in one of

three ways:
• assembled

• subassemblies or groups of parts

• separate sections

To ensure safe lifting, estimate the unit’s center of gravity,

taking into account that the weight may be unevenly distributed

due to the placement of internal components (for example,

more weight  in the coil and fan areas). In case where the unit’s

center of gravity is a concern, please contact your Carrier rep-

resentative.

Prior to lifting, install the removable lugs shipped loose in

the fan section. Tie downs must be used only to tie the unit to

the truck during shipping. Never attempt to lift the unit using

the tie downs. See Fig. 1.

During a lift, all lugs must be used. Spreader bars are re-

quired to prevent damage to the cabinet and protruding compo-

nents. To distribute the load properly, the tension in each line

must also be adjusted. See Fig. 2.

For smaller units when no lifting lugs are provided, use a

belt-type sling to raise the unit from the base, carefully avoid-

ing door handles, electrical boxes, coil connections, and other

protrusions.

Never lift units or subassemblies without a base by attach-

ing bolts, clevises, pins, hooks, etc. to casing, casing hardware,

flanges, angles, or tabs. Only rig as shown here.

CHANNEL

LIFTING LUG

TIE DOWN FOR SHIPPING ONLY

a39-4462

Fig. 1 — Lifting Lug

a39-4463

Fig. 2 — Lifting with Spreader Bars

Summary of Contents for 39CCN

Page 1: ...switch before working on or near heaters Failure to follow these warnings could lead to personal injury or death WARNING CHECK the assembly and component weights to be sure that the rigging equipment can handle them safely Note also the centers of gravity and any specific rigging instructions CHECK for adequate ventilation so that fumes will not migrate through ductwork to occupied spaces when wel...

Page 2: ...tance of insulation with a Megger meter or a resistance meter The insulation resistance kV rating 1 Megohom Whenever possible store equipment indoors in a dry area and protect the fan shaft bearings and fan wheel from dust and corrosion If outdoor storage is necessary be sure to close latches on all access doors to prevent potential water and air leakage Unit should be placed on a level surface Av...

Page 3: ... static pressure This unit is designed for installation on a level surface or suspended on a level plane Follow SMACNA Sheet Metal and Air Conditioning Contractors National Association guidelines for sup ply return exhaust duct connections and minimal duct obstruction clearances Air Handler Unit Pad The foundation and floor should be level shim when necessary rigid and strong enough to support the...

Page 4: ...n from chemicals in the airstream COOLING COILS CHILLED WATER DIRECT EXPAN SION GLYCOL Cooling coils are constructed of copper tube with corrugated fins Maximum operating pressure is 150 psig An IAQ 304SS indoor air quality 304 stainless steel condensate drain pan is located under the coil with drain and vent connections Do not block the air vent this may result in poor coil performance Inlet line...

Page 5: ...tions to form tight seals Connecting Rain Hoods Be sure to allow adequate clearance to doors and other openings on the unit Use sheet metal screws to fasten the hood or hoods to the casing of the air handling units Caulk around the hood flange then carefully re move any excess caulking Electrical Installation All wiring shall be installed in accordance with the requirements of the authorities havi...

Page 6: ...ting SERVICE Monthly 1 Check supply air filters and clean or replace as required 2 Check the cooling coil condensate drain pan for proper draining and clean if necessary 3 Fan bearings with grease fittings need to be lubricated Bearings that do not have grease fittings are permanently sealed and do not require lubrication Check submittal data for types of bearings used a Fans ship from the factory...

Page 7: ...n stretching and a mismatched set of belts 2 Do not allow belt to bottom out in sheave 3 Tighten belts by turning motor adjusting jackscrews Turn each jackscrew an equal number of turns 4 Equalize belt slack so that it is on the same side of belt for all belts Failure to do so may result in uneven belt stretching 5 Tension new drives at the maximum deflection force recommended Table 3 On current p...

Page 8: ...es of operation Used belts should be maintained at the value as indicated in the chart Used Belt tensions should be used for the 8 hour and subsequent checks If the belt span was measured in centimeters then use the kilograms of force values for comparison NOTE The ratio of deflection to belt span is 1 64 in either unit of measurement Whenever possible jog start for a few revolutions or prefer abl...

Page 9: ...8 0 20 0 200 850 851 1500 30 4 25 6 45 2 38 0 3V 3VX 2 2 2 4 1000 2500 2501 4000 3 3 2 9 4 9 4 3 2 65 3 65 1000 2500 2501 4000 3 6 3 0 5 1 4 4 4 2 3 8 6 2 5 6 4 12 6 90 1000 2500 2501 4000 4 9 4 4 7 3 6 6 5 3 4 9 7 9 7 3 5V 5VX 4 4 6 7 500 1749 1750 3000 3001 4000 10 2 8 8 5 6 15 2 13 2 8 5 7 1 10 9 500 1749 1750 3000 3001 4000 12 7 11 2 18 9 16 7 14 8 13 7 22 1 20 1 11 8 16 0 500 1749 1750 3000 3...

Page 10: ...mps _____ Other UNIT FAN _____ Visually inspect wheel and fan rotation _____ Inertia base is fitted _____ Shipping tie downs are removed _____ Seismic restraints are set up _____ There are no impairments to free isolation _____ The flex power line to fan motor does not interfere with isolation _____ Check belt tension _____ Check flex connection on fan _____ Check VAV variable air volume devices a...

Page 11: ...ere is no over torquing _____ Actuators have been power operated through cycle to verify operation GENERAL _____ Entire cabinet has been visually checked and repairs made if necessary _____ Access doors have been checked for free movement and complete closure _____ All seams are sealed _____ Verify that there are no air leaks with running fan _____ Check interior of unit for loose or damaged insul...

Page 12: ...e right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53390017 01 Printed in U S A Form 39CC 1SI Pg 12 1 15 Replaces New Carrier Corporation 2015 ...

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