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To prevent compressor damage DO NOT bury more than 36
in. (914mm) of refrigerant tubing. If ANY tubing is buried,
provide 6 in. (152mm) vertical rise at service valve.

OUTDOOR UNITS CONNECTED TO FACTORY-APPROVED
INDOOR UNITS

Outdoor unit contains correct system refrigerant charge for opera-
tion with indoor unit of same size when connected by 15 ft (4.55m)
of field-supplied or factory-accessory tubing. Check refrigerant
charge for maximum efficiency.

REFRIGERANT TUBING

Connect tubing to fittings on outdoor unit vapor and liquid service
valves. (See Fig. 2.)

Relieve pressure and recover all refrigerant before system
repair or final unit disposal to avoid personal injury or death.
Use all service ports and open all flow-control devices,
including solenoid valves.

To prevent damage to unit or service valves observe the
following:
• Use a brazing shield.
• Wrap service valves with wet cloth or use a heat sink
material.

SWEAT CONNECTION

Use refrigerant grade tubing. Service valves are closed from
factory and ready for brazing. After wrapping service valve with a
wet cloth, braze sweat connections using industry accepted meth-
ods and materials. Consult local code requirements. Refrigerant
tubing and indoor coil are now ready for leak testing. This check
should include all field and factory joints.

Step 5—Make Electrical Connections

Be sure field wiring complies with local and national fire, safety,
and electrical codes, and voltage to system is within limits shown
on unit rating plate. Contact local power company for correction of
improper voltage. See unit rating plate for recommended circuit
protection device.

NOTE:

Operation of unit on improper line voltage constitutes

abuse and could affect unit reliability. See unit rating plate. Do not
install unit in system where voltage or phase imbalance may
fluctuate above or below permissible limits.

NOTE:

Use copper wire only between disconnect switch and

unit.

NOTE:

Install branch circuit disconnect per local codes of

adequate size to handle unit starting current. Locate disconnect
within sight from and readily accessible from unit per local codes.

To avoid personal injury or death, do not supply power to unit
with compressor terminal box cover removed.

The unit cabinet must have an uninterrupted or unbroken
ground to minimize personal injury if an electrical fault
should occur. The ground may consist of electrical wire or
metal conduit when installed in accordance with existing
electrical codes. Failure to follow this warning can result in an
electric shock, fire, or death.

ROUTE GROUND AND POWER WIRES

Remove access panel and control box cover to gain access to unit
wiring. Extend wires from disconnect through power wiring hole
provided and into unit control box. (See Fig. 2.) Size wires per
local codes, but not smaller than minimum wire size shown on unit
rating plate.

Table 1—Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters

UNITSIZE

LIQUID

VAPOR

Connection Dia

Tube Dia

Connection Dia

Tube Dia

In.

mm

In.

mm

In.

mm

In.

mm

018/024

3/8

9.53

3/8

9.53

5/8

15.88

5/8

15.88

036

3/8

9.53

3/8

9.53

3/4

19.05

3/4

19.05

048

3/8

9.53

3/8

9.53

7/8

22.23

7/8

22.23

060

3/8

9.53

3/8

9.53

7/8

22.23

1-1/8

28.58

NOTES: 1. Tube diameters are for lengths up to 50 ft (15.24m). For tube sets over 50 ft (15.24m), consult Long-Line Application Guideline.
2. Do not apply capillary tube indoor coils to these units.

Fig. 3—Piping Installation

A94330

INSULATION

VAPOR TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

VAPOR TUBE

INSULATION

CAULK

Avoid contact between tubing and structure.

NOTE:

THROUGH THE WALL

HANGER STRAP

(AROUND VAPOR

TUBE ONLY)

JOIST

1

 MIN

(25 mm)

SUSPENSION

3

Summary of Contents for 38CKP

Page 1: ...or death INTRODUCTION These are the Installation and Start Up Instructions for the 38CKP 50 Hz Air Conditioning Unit INSTALLATION Step 1 Check Equipment and Job Site UNPACK UNIT Move to final location...

Page 2: ...rm to shape of tubing insulation See Fig 3 10 Isolate hanger straps from insulation by using metal sleeves bent to conform to shape of insulation If refrigerant tubes or indoor coil is exposed to atmo...

Page 3: ...it rating plate Do not install unit in system where voltage or phase imbalance may fluctuate above or below permissible limits NOTE Use copper wire only between disconnect switch and unit NOTE Install...

Page 4: ...alves Do not vent refrigerant to atmosphere Recover during system repair or final unit disposal 1 Fully back seat open liquid and vapor tube service valves 2 Unit is shipped with valve stem s front se...

Page 5: ...owner Explain system operation and periodic maintenance requirements outlined in manual Frequency of maintenance may vary depending on geographic areas such as coastal applications which require more...

Page 6: ...UNIT ONE STAGE COOLING HEATING ACCESSORY LIQUID LINE SOLENOID NOTES 1 Wiring must conform to local codes 2 LLS required on some units See specific unit instructions 3 Transformer required is 24 v 40...

Page 7: ...7...

Page 8: ...IN 46231 Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 3a 2a PC 101 Catalog No 003 80022...

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