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38BRW, 38CKW

Split-System

Air Conditioner

Installation and Start-Up Instructions

NOTE:

Read the entire instruction manual before starting the

installation.
This symbol

indicates a change since the last issue.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.

Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.

INSTALLATION RECOMMENDATIONS

NOTE:

In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows.

2. Ensure that vapor and liquid tube diameters are appropriate to

capacity of unit.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal opening

with RTV or other pliable silicon-based caulk. (See Fig. 1.)

6. Avoid direct tubing contact with water pipes, ductwork, floor

joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

rigid wire or strap which comes in direct contact with tubing.
(See Fig. 1.)

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1-in. wide and

conform to shape of tubing insulation. (See Fig. 1.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
factory-approved indoor unit of same size when connected by 15
ft of field-supplied tubing. For tubing lengths longer than 15 ft
weigh in 0.6 oz of refrigerant for each additional ft. For proper unit
operation, check refrigerant charge using charging information
located on control box cover.

INSTALLATION

Step 1—Check Equipment and Jobsite

INSPECT EQUIPMENT — If shipment is damaged or incom-
plete, file claim with shipping company prior to installation.

Fig. 1—Connecting Tubing Installation

A94028

INSULATION

VAPOR TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

VAPOR TUBE

INSULATION

CAULK

Avoid contact between tubing and structure

NOTE:

THROUGH THE WALL

HANGER STRAP

(AROUND VAPOR

TUBE ONLY)

JOIST

1

 MIN.

SUSPENSION

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

3a 2a

PC 101

Catalog No. 533-893

Printed in U.S.A.

Form 38BRW-1SI

Pg 1

2-97

Replaces: 38CKW-1SI

Summary of Contents for 38BRW

Page 1: ...NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows 2 Ensure that vapor and liquid tube diameters are...

Page 2: ...ep 6 Make Tubing Connections Relieve pressure and recover all refrigerant before system repair or final unit disposal to avoid personal injury or death Use all service ports and open all flow control...

Page 3: ...G color coded wire to avoid excessive voltage drop Use furnace transformer fan coil transformer or accessory trans former for control power 24 v 40 va minimum NOTE Use of available 24 v accessories ma...

Page 4: ...is satisfied its contacts open de energizing outdoor contactor and indoor blower relay Compressor and motors stop If indoor unit is equipped with a time delay relay circuit indoor blower will run an a...

Page 5: ...OOL STAGE 1 INDOOR FAN CORPORATE NON PROGRAMMABLE THERMOSTAT MODEL AC AIR CONDITIONER SEE NOTE 2 Y Y2 SINGLE STAGE FURNACE A94387 FAN COIL C O W2 Y Y2 W W1 G R 24 VAC HOT INDOOR FAN HEAT STAGE 1 COOL...

Page 6: ...CORPORATE NON PROGRAMMABLE THERMOSTAT MODEL AC FK4C FAN COIL SEE NOTE 2 AIR CONDITIONER W2 G W3 O Y1 E L Y Y2 24 VAC HOT 24 VAC COM HEAT STAGE 1 COOL STAGE 1 INDOOR FAN C A97048 R G W W1 Y Y2 0 W2 R G...

Page 7: ...UMBERS BEGINNING WITH TSTAT _ _ _ _ _ _ _ 2 WIRING MUST CONFORM TO NEC OR LOCAL CODE 3 SOME UNITS ARE EQUIPPED WITH PRESSURE SWITCH ES TEMPERATURE SWITCH OR 5 MINUTE COMPRESSOR CYCLE PROTECTION CONNEC...

Page 8: ...e Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalo...

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