3
INTRODUCTION
These instructions cover installation of 30XV140-500 air-
cooled liquid chillers with Greenspeed
®
intelligence and elec-
tronic controls, and units with factory-installed options
(FIOPs). See Fig. 1.
INSTALLATION
Storage —
If the unit is to be stored for a period of time be-
fore installation or start-up, be sure to protect the machine
from construction dirt. Keep protective shipping covers in
place until the machine is ready for installation. Follow these
storage guidelines:
• Store the unit in a clean and dry location.
• Avoid contamination.
• Maintain storage temperature of –13 to 149°F (–25 to
65°C).
• Before applying power, perform complete physical
inspection. Check for carbon deposits inside drive,
burned or damaged components, and blown fuses.
• The unit can be stored for 3 years maximum without
power. If the unit is stored for long periods of time with-
out use, special procedures must be performed to ensure
the safe and efficient operation of the VFD capacitor
banks. If the unit has been stored for more than 3 years
without power applied to the drives, contact Carrier Ser-
vice to obtain information and instructions for reforming
the capacitor banks.
• Perform a static test before applying power.
• Ensure a proper operating environment before applying
power: clean and dry; 5 to 100% humidity, non-condens-
ing; maximum temperature 126°F (52°C). If the tem-
perature is below 14°F (–10°C), the drive must be started
with 50% load for 10 minutes.
• When removing from storage, apply power for 3 to 4
hours to exercise capacitors.
Step 1 — Inspect Shipment —
Inspect unit for dam-
age upon arrival. If damage is found, immediately file a claim
with the shipping company, and contact your local Carrier
representative.
Step 2 — Place, Mount, and Rig the Unit —
When considering a location for the unit, be sure to consult
NEC (National Electrical Code, U.S.A.) and/or local code
requirements. Allow sufficient space for airflow, wiring, pip-
ing, and service. See Fig. 2-22.
NOTE: To facilitate refrigerant vent piping, all units have fus-
ible plugs with
1
/
4
in. SAE (Society of Automotive Engineers)
flares and pressure reliefs with
3
/
4
in. NPT and
3
/
8
in. SAE flare
fittings (if required by local codes).
PLACING UNIT — Locate the unit so that the condenser
airflow is unrestricted both above and on the sides of the
unit. Airflow and service clearances are 6 ft (1.8 m) around
the unit. Acceptable clearance on the sides or ends without
control boxes or VFDs can be reduced to 3 ft (1 m) without
sacrificing performance as long as the remaining three sides
are unrestricted. Acceptable clearance on the side with a
control box or VFD can be reduced to 4 ft (1.3 m) due to
NEC regulations, without sacrificing performance as long
as the remaining three sides are unrestricted. Provide ample
room for servicing and removing the evaporator. See Fig. 2-
20 for required clearances. Local codes for clearances take
precedence over the manufacturer’s recommendations when
local codes call for greater clearances.
If multiple units are installed at the same site, a minimum sepa-
ration of 10 ft (3 m) between the sides of the machines is
required to maintain proper airflow and minimize the chances
of condenser air recirculation.
MOUNTING UNIT — The unit may be mounted on a level
pad directly on the base rails, on a raised mounting rail
around the unit, or on vibration isolation springs. For all
units, ensure placement area is strong enough to support
unit operating weight. See Table 1. Mounting holes are pro-
vided for securing the unit to the pad, mounting rail or vi-
bration isolation springs. Bolt the unit securely to pad or
rails. If vibration isolators (field-supplied) are required for a
particular installation, refer to unit weight distribution in
Fig. 23 to aid in the proper selection of isolators. Once in-
stalled, the unit must be level to within
1
/
8
-in. per ft (1 cm
per meter) along the long axis of the unit. This is required
for oil return to the compressor(s). For more details about
physical data, see Tables 2 and 3.
NOTE: For units that are point loaded, such as those using rub-
ber and shear isolators, the base rail must be supported with a
24 x 4 in. (610 x 102 mm) plate at each mounting location, or
base rail deflection may result. Fasten the unit to the plates
using the mounting holes.
Summary of Contents for 30XV140-500
Page 5: ...5 Fig 2 30XV 140 160 180 Std Tier 140 Mid Tier Air Cooled Chiller...
Page 6: ...6 Fig 2 30XV 140 160 180 Std Tier 140 Mid Tier Air Cooled Chiller cont...
Page 7: ...7 Fig 2 30XV 140 160 180 Std Tier 140 Mid Tier Air Cooled Chiller cont...
Page 8: ...8 Fig 3 30XV 140 High Tier 160 180 Mid Tier 200 Std Tier Air Cooled Chiller...
Page 9: ...9 Fig 3 30XV 140 High Tier 160 180 Mid Tier 200 Std Tier Air Cooled Chiller cont...
Page 10: ...10 Fig 3 30XV 140 High Tier 160 180 Mid Tier 200 Std Tier Air Cooled Chiller cont...
Page 11: ...11 Fig 4 30XV 160 180 High Tier 200 Mid Tier Air Cooled Chiller...
Page 12: ...12 Fig 4 30XV 160 180 High Tier 200 Mid Tier Air Cooled Chiller cont...
Page 13: ...13 Fig 4 30XV 160 180 High Tier 200 Mid Tier Air Cooled Chiller cont...
Page 14: ...14 Fig 5 30XV 200 High Tier Air Cooled Chiller...
Page 15: ...15 Fig 5 30XV 200 High Tier Air Cooled Chiller cont...
Page 16: ...16 Fig 5 30XV 200 High Tier Air Cooled Chiller cont...
Page 17: ...17 Fig 6 30XV 225 Std Tier Air Cooled Chiller...
Page 18: ...18 Fig 6 30XV 225 Std Tier Air Cooled Chiller cont...
Page 19: ...19 Fig 6 30XV 225 Std Tier Air Cooled Chiller cont...
Page 20: ...20 Fig 7 30XV 225 Mid Tier Air Cooled Chiller...
Page 21: ...21 Fig 7 30XV 225 Mid Tier Air Cooled Chiller cont...
Page 22: ...22 Fig 7 30XV 225 Mid Tier Air Cooled Chiller cont...
Page 23: ...23 Fig 8 30XV 225 High Tier Air Cooled Chiller...
Page 24: ...24 Fig 8 30XV 225 High Tier Air Cooled Chiller cont...
Page 25: ...25 Fig 8 30XV 225 High Tier Air Cooled Chiller cont...
Page 26: ...26 Fig 9 30XV 250 275 Std Tier Air Cooled Chiller...
Page 27: ...27 Fig 9 30XV 250 275 Std Tier Air Cooled Chiller cont...
Page 28: ...28 Fig 9 30XV 250 275 Std Tier Air Cooled Chiller cont...
Page 29: ...29 Fig 10 30XV 250 275 Mid Tier 300 Std Tier Air Cooled Chiller...
Page 30: ...30 Fig 10 30XV 250 275 Mid Tier 300 Std Tier Air Cooled Chiller cont...
Page 31: ...31 Fig 10 30XV 250 275 Mid Tier 300 Std Tier Air Cooled Chiller cont...
Page 32: ...32 Fig 11 30XV 250 275 High Tier 300 Mid Tier 325 Std Tier Air Cooled Chiller...
Page 33: ...33 Fig 11 30XV 250 275 High Tier 300 Mid Tier 325 Std Tier Air Cooled Chiller cont...
Page 34: ...34 Fig 11 30XV 250 275 High Tier 300 Mid Tier 325 Std Tier Air Cooled Chiller cont...
Page 35: ...35 Fig 12 30XV 300 High Tier 325 Mid Tier Air Cooled Chiller...
Page 36: ...36 Fig 12 30XV 300 High Tier 325 Mid Tier Air Cooled Chiller cont...
Page 37: ...37 Fig 12 30XV 300 High Tier 325 Mid Tier Air Cooled Chiller cont...
Page 38: ...38 Fig 13 30XV 325 High Tier Air Cooled Chiller...
Page 39: ...39 Fig 13 30XV 325 High Tier Air Cooled Chiller cont...
Page 40: ...40 Fig 13 30XV 325 High Tier Air Cooled Chiller cont...
Page 41: ...41 Fig 14 30XV 350 Standard Tier Air Cooled Chiller...
Page 42: ...42 Fig 14 30XV 350 Standard Tier Air Cooled Chiller cont...
Page 43: ...43 Fig 14 30XV 350 Standard Tier Air Cooled Chiller cont...
Page 44: ...44 Fig 15 30XV 350 Mid Tier Air Cooled Chiller...
Page 45: ...45 Fig 15 30XV 350 Mid Tier Air Cooled Chiller cont...
Page 46: ...46 Fig 15 30XV 350 Mid Tier Air Cooled Chiller cont...
Page 47: ...47 Fig 16 30XV 350 High Tier Air Cooled Chiller...
Page 48: ...48 Fig 16 30XV 350 High Tier Air Cooled Chiller cont...
Page 49: ...49 Fig 16 30XV 350 High Tier Air Cooled Chiller cont...
Page 50: ...50 Fig 17 30XV 400 Standard Tier Air Cooled Chiller...
Page 51: ...51 Fig 17 30XV 400 Standard Tier Air Cooled Chiller cont...
Page 52: ...52 Fig 17 30XV 400 Standard Tier Air Cooled Chiller cont...
Page 53: ...53 Fig 18 30XV 400 Mid 450 Standard Tier Air Cooled Chiller...
Page 54: ...54 Fig 18 30XV 400 Mid 450 Standard Tier Air Cooled Chiller cont...
Page 55: ...55 Fig 18 30XV 400 Mid 450 Standard Tier Air Cooled Chiller cont...
Page 56: ...56 Fig 19 30XV 400 High 450 Mid 500 Std Tier Air Cooled Chiller...
Page 57: ...57 Fig 19 30XV 400 High 450 Mid 500 Std Tier Air Cooled Chiller cont...
Page 58: ...58 Fig 19 30XV 400 High 450 Mid 500 Std Tier Air Cooled Chiller cont...
Page 59: ...59 Fig 20 30XV 450 High 500 Mid Tier Air Cooled Chiller...
Page 60: ...60 Fig 20 30XV 450 High 500 Mid Tier Air Cooled Chiller cont...
Page 61: ...61 Fig 20 30XV 450 High 500 Mid Tier Air Cooled Chiller cont...
Page 62: ...62 Fig 21 30XV Split Unit 40A B High 45A B Mid 50A B Standard Tier Air Cooled Chiller...
Page 63: ...63 Fig 21 30XV Split Unit 40A B High 45A B Mid 50A B Standard Tier Air Cooled Chiller cont...
Page 64: ...64 Fig 21 30XV Split Unit 40A B High 45A B Mid 500A B Standard Tier Air Cooled Chiller cont...
Page 65: ...65 Fig 22 30XV Split Unit 45A B High 50A B Mid Tier Air Cooled Chiller...
Page 66: ...66 Fig 22 30XV Split Unit 45A B High 50A B Mid Tier Air Cooled Chiller cont...
Page 67: ...67 Fig 22 30XV Split Unit 45A B High 50A B Mid Tier Air Cooled Chiller cont...
Page 103: ...103 Fig 44 Field Control and Power Wiring...
Page 104: ...104 Fig 44 Field Control and Power Wiring cont...