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Carrier 22023011003834, Installation Manual, Page: 9 / 37

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Carrier 22023011003834 Installation Manual Download Page 9

 Page 9 

Installation Overview

3

 Installation 

Overview

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N

1

2

3

4

5

MC

MC

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Install the indoor unit

(Page 10)

INSTALLATION ORDER

Install the outdoor unit

(Page 17)

Install the drainpipe

(Page 21)

Evacuate the refrigeration system

(Page 32)

Connect the wires

(Page 27)

Connect the refrigerant pipes 

(Page 23)

Perform a test run

 (Page 34)

Summary of Contents for 22023011003834

Page 1: ...nual High Static Pressure Duct Type IMPORTANT NOTE Read this manual carefully before installing or operating your new air conditioning unit Make sure to save this manual for future reference DE DM 60HIDU230X5 PC 22023011003834 DE DM 60HOS18230E5 PC 22023016002111 ...

Page 2: ...ecautions 06 Outdoor Unit Installation 17 Outdoor Unit Installation Instructions 17 Outdoor Unit Types and Specifications 18 Notes on Drilling Hole in Wall 20 Drainpipe Installation 21 Table of Contents Installation Manual Indoor Unit Installation 10 Installation Overview 09 1 2 5 3 4 6 ...

Page 3: ...tion 23 Refrigerant Piping Connection Instructions 25 Wiring 27 Outdoor Unit Wiring 27 Indoor Unit Wiring 28 Power Specifications 30 Air Evacuation 32 Evacuation Instructions 32 Note on Adding Refrigerant 33 Test Run 34 35 MC MC 7 8 9 10 11 L N European Disposal Guidelines ...

Page 4: ...52 Φ0 375in Φ0 375in Packed with the indoor unit NOTE Pipe size may differ from appliance to appliance To meet different pipe size requirements sometimes the pipe connections need a transfer connector installed on the outdoor unit some models Component of display control unit some models 1 Owner s manual Drain joint some models Seal ring some models Drainpipe Fittings for cooling heating 1 1 EMC M...

Page 5: ...ure for guidance on selecting a suitable remote controller Page 5 QUANTITY SHAPE NAME 1 1 2 2 1 1 1 1 Remote controller manual Remote controller on some models Frame on some models Alkaline dry batteries AM4 Wire controller Remote controller Its Frame Match with remote controller Wire controller Its Frame Match with wire controller Mounting screw ST2 9 10 C H Owner s manual of wire controller Wire...

Page 6: ...he appliance shall be marked by word or by symbols with the direction of the fluid flow For electrical work follow the local national wiring standard regulation and this installation instructions An independent circuit and single outlet must be used If electrical circuit capacity is not enough or defect in electrical work it will cause electrical shock fire Use the specified cable and connect tigh...

Page 7: ...ting current not exceeding 30mA and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules In certain functional environments such as kitchens server rooms etc the use of specially designed air conditioning units is highly recommended Only trained and certified technicians should install repair and service this air conditioning unit Improper installation may res...

Page 8: ...or a telephone ground wire Incomplete grounding may result in electric shocks Be sure to install an earth leakage breaker Failure to install an earth leakage breaker may result in electric shocks Connect the outdoor unit wires then connect the indoor unit wires You are not allow to connect the air conditioner with the power source until wiring and piping the air conditioner is done While following...

Page 9: ... 3 4 5 MC MC 6 7 Install the indoor unit Page 10 INSTALLATION ORDER Install the outdoor unit Page 17 Install the drainpipe Page 21 Evacuate the refrigeration system Page 32 Connect the wires Page 27 Connect the refrigerant pipes Page 23 Perform a test run Page 34 ...

Page 10: ... spaces such as cabinets Areas with strong electromagnetic waves Areas that store flammable materials or gas Rooms with high humidity such as bathrooms or laundry rooms CAUTION Install the indoor and outdoor units cables and wires at least 1m 3 2 from televisions or radios to prevent static or image distortion Depending on the appliances a 1m 3 2 distance may not be sufficient If the indoor unit i...

Page 11: ...around 10 10 Φ5 2 Φ3 2 334 380 29 14 29 14 29 14 14 29 Fig 4 3 Applicable to 30 48K series only Indoor Unit Installation Instructions Step 1 Select installation location The indoor unit should be installed in a location that meets the following requirements Enough room for installation and maintenance Enough room for the connecting pipe and drainpipe The ceiling is horizontal and its structure can...

Page 12: ... duct flange 1436 suspension position 700 suspension position 770 1400 440 44 20 20 44 44 20 44 20 Fig 4 4 Applicable to 60K series only 5 Table 4 1 Applicable to 30 60K series only Name Description Gas pipe connection Ø15 9 30 36K units Ø19 48 60K units Liquid pipe connection Ø9 5 Drain pipe connection OD Ø25 ID Ø20 Drain pipe connection Using drain pump optional Power supply connection _ Air dis...

Page 13: ...on for indoor unit following the Fig 4 5 This unit has installed with air filter Fig 4 5 D A H I F M N K E J G O L C B air inlet opening size symmetry of air inlet opening air outlet opening size symmetry of air outlet opening Name fixed frequency Gas pipe connection Ø15 9 30 36K units Ø19 48 60K units Liquid pipe connection Ø9 5 Drain pipe connection OD Ø25 ID Ø20 Drain pipe connection Using drai...

Page 14: ...e moving on 2 Install and fit pipes and wires after you have finished installing the main body When choosing where to start determine the direction of the pipes to be drawn out Especially in cases where there is a ceiling involved align the refrigerant pipes drain pipes and indoor and outdoor lines with their connection points before mounting the unit 3 Install hanging screw bolts 4 After you sele...

Page 15: ...tside air duct to the indoor air outlet inlet flange by using the type ST3 9 x 10 screw 4 Connect the duct according to the following diagram Canvas tie in Canvas tie in Air outlet Isolation booth Isolation booth checking orifice Air inlet Air dust filter Fig 4 11 Screw nut Washer Hanging screw bolt Overhang part Shockproof cushion NOTE Confirm the minimum drain tilt is 1 100 or more 9 Mount the i...

Page 16: ...te from the bottom Remove the bottom base as shown Loosen the four bolts and two screws which used to fasten the front side plate Be careful the front side plate may fall down Remove the cord of motor take off the front side plate and repair the motor Take off the chassis assembly and filter Take off the volute Take off the motor Motor Volute Filter Chassis assembly ...

Page 17: ...isturb them If the location is exposed to strong winds for example near a seaside the unit must be placed against the wall to shelter it from the wind If necessary use an awning See Fig 5 1 5 2 Install the indoor and outdoor units cables and wires at least 1 meter from televisions or radios to prevent static or image distortion Depending on the radio waves a 1 meter distance may not be enough to e...

Page 18: ... 4 946x810x420 37 24x31 9x16 53 673 26 5 403 15 87 946x810x410 37 24x31 9x16 14 673 26 5 403 15 87 952x1333x410 37 5x52 5x16 14 634 24 96 404 15 9 952x1333x415 37 5x52 5x16 34 634 24 96 404 15 9 845x702x363 33 27x27 6x14 3 540 21 26 350 13 8 938x1369x392 36 93x53 9x15 43 634 24 96 404 15 9 900x1170x350 35 4x46x13 8 590 23 2 378 14 88 800x554x333 31 5x21 8x13 1 514 20 24 340 13 39 Fix the outdoor u...

Page 19: ...554 21 8 36 759 29 8 554 21 8 554 21 8 36 633 25 600 23 6 600 23 6 48 759 29 8 710 28 710 28 60 843 33 710 28 710 28 Fig 5 8 Fig 5 9 Fig 5 11 L H 300 cm 118 or more A 60 cm 23 6 or more 150 cm 59 or more 25 cm 9 8 or more 25 cm 9 8 or more Rows of series installation L H L 1 2H L A 25 cm 9 8 or more 1 2H L H 30 cm 11 8 or more L H Can not be installed Table 5 3 The relations between H A and L are ...

Page 20: ...drill a hole in the wall NOTE When drilling the wall hole make sure to avoid wires plumbing and other sensitive components 3 Place the protective wall cuff in the hole This protects the edges of the hole and will help seal it when you finish the installation process 4 Connect a drain hose extension not included to the drain joint to redirect water from the unit during heating mode If the drain joi...

Page 21: ... condensation which could lead to water damage If the drainpipe is bent or installed incorrectly water may leak and cause a water level switch malfunction In HEAT mode the outdoor unit will discharge water Ensure that the drain hose is placed in an appropriate area to avoid water damage and slippage DO NOT pull the drainpipe forcefully This could disconnect it NOTE ON PURCHASING PIPES Installation...

Page 22: ...ater drainage See Fig 6 5 Place the protective wall cuff in the hole This protects the edges of the hole and will help seal it when you finish the installation process Wall Indoor Outdoor 12mm 0 5 inch Fig 6 5 NOTE When drilling the wall hole make sure to avoid wires plumbing and other sensitive components 4 Pass the drain hose through the wall hole Make sure the water drains to a safe location wh...

Page 23: ...poor operating capacity high pressure in the refrigeration cycle explosion or injury Ventilate the area immediately if there is refrigerant leakage during the installation Leaked refrigerant gas is both toxic and flammable Ensure there is no refrigerant leakage after completing the installation work Notes On Pipe Length and Elevation Ensure that the length of the refrigerant pipe the number of ben...

Page 24: ...traps in the rising gas piping can prevent this CAUTION The indoor unit is installed higher than the outdoor unit If the outdoor unit is installed higher than the indoor unit It is recommended that vertical suction risers not be upsized Proper oil return to the compressor should be maintained with suction gas velocity If velocities drop below7 62m s 1500fpm feet per minute oil return will be decre...

Page 25: ...pipe is cut at a perfect 90 angle Refer to Fig 7 3 for examples of bad cuts Oblique Rough Warped 90 Fig 7 3 Step 2 Remove burrs Burrs can affect the air tight seal of refrigerant piping connection They must be completely removed 1 Hold the pipe at a downward angle to prevent burrs from falling into the pipe 2 Using a reamer or deburring tool remove all burrs from the cut section of the pipe Pipe R...

Page 26: ... may damage the bell mouth and under tightening may lead to leakage NOTE ON MINIMUM BEND RADIUS Carefully bend the tubing in the middle according to the diagram below DO NOT bend the tubing more than 90 or more than 3 times Bend the pipe with thumb min radius 10cm 3 9 Fig 7 10 6 After connecting the copper pipes to the indoor unit wrap the power cable signal cable and the piping together with bind...

Page 27: ...ntact gap of at least 3mm 0 118 If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard DO NOT modify the length of the power cord or use an extension cord CAUTION Connect the out door wires before connecting the indoor wires Make sure you ground the unit The grounding wire should be located away from gas pip...

Page 28: ...Wiring 1 Prepare the cable for connection a Using wire strippers strip the rubber jacket from both ends of the signal cable to reveal about 15cm 5 9 of the wire b Strip the insulation from the ends of the wires c Using a wire crimper crimp the u lugs to the ends of the wires 2 Remove the cover of the electric control box on your indoor unit 3 Connect the u lugs to the terminals Match the wire colo...

Page 29: ...ton COPY long Press or to select the AF Press CONFIRM The air conditioning unit will then start the fan for airflow automatic adjustment ON will flash during when the fan is on during automatic airflow adjustment After 3 to 6 minutes the air conditioning unit stops operating once automatic airflow adjustment has finished CAUTION DO NOT adjust the dampers when automatic airflow adjustment is active...

Page 30: ...08 240V 208 240V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 50 40 70 55 70 60 MODEL Btu h 36K 37K 60K 36K 37K 60K POWER PHASE 3 Phase 3 Phase 3 Phase 3 Phase 380 420V 380 420V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 32 25 45 35 Outdoor Power Supply Specifications Independent Power Supply Specifications MODEL Btu h 18K 19K 24K 25K 36K 37K 48K 49K 60K POWER indoor PHASE 1 Phas...

Page 31: ...ase 3 Phase 3 Phase 380 420V 380 420V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 32 25 45 35 MODEL Btu h 36K 37K 60K 36K 37K 60K POWER indoor PHASE 1 Phase 1 Phase 1 Phase 1 Phase 220 240V 220 240V 220 240V 220 240V CIRCUIT BREAKER FUSE A 15 10 15 10 15 10 15 10 POWER outdoor PHASE 3 Phase 3 Phase 3 Phase 3 Phase 380 420V 380 420V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 32 2...

Page 32: ...re side of the manifold gauge Keep the High Pressure side closed 4 Turn on the vacuum pump to evacuate the system 5 Run the vacuum for at least 15 minutes or until the Compound Meter reads 76cmHG 1x105Pa 6 Close the manifold gauge s Low Pressure valve and turn off the vacuum pump 7 Wait for 5 minutes then check that there has been no change in system pressure NOTE If there is no change in system p...

Page 33: ...m 16 The additional refrigerant to be charged can be calculated using the following formula Liquid Side Diameter φ6 35 1 4 φ9 52 3 8 φ12 7 1 2 R22 orifice tube in the indoor unit Total pipe length standard pipe length x 30g 0 32oZ m ft Total pipe length standard pipe length x 65g 0 69oZ m ft Total pipe length standard pipe length x 115g 1 23oZ m ft R22 orifice tube in the outdoor unit Total pipe l...

Page 34: ...ed correctly d Ensure the indicators on the remote control and the display panel on the indoor unit work properly e Ensure the manual buttons on the indoor unit works properly f Check to see that the drainage system is unimpeded and draining smoothly g Ensure there is no vibration or abnormal noise during operation 5 For the Outdoor Unit a Check to see if the refrigeration system is leaking b Make...

Page 35: ...pal waste When disposing of this appliance you have the following options Dispose of the appliance at designated municipal electronic waste collection facility When buying a new appliance the retailer will take back the old appliance free of charge The manufacturer will also take back the old appliance free of charge Sell the appliance to certified scrap metal dealers NOTE Disposing of this applia...

Page 36: ...The design and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details QST1 001I G 16123000001334 20171104 ...

Page 37: ...此面无需印刷 技术要求 1 铜版纸 说明书 非E项目大度105g 2 尺寸 210 297mm 3 颜色 黑白 4 注意 排版时注意页码数字都是靠外面的 以便翻阅 5 装订 ...

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