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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-531900050-01

Printed in U.S.A.

Form 19XR-CLT-16SI

Pg 1 

5-17

Replaces: 19XR-6SI

Installation, Operating, and

Maintenance Instructions

SAFETY CONSIDERATIONS

Positive pressure storage systems are designed to pro-

vide safe and reliable service when operated within

design specifications. When operating this equipment,

use good judgment and safety precautions to avoid dam-

age to equipment and property or injury to personnel.
Installation, start-up, and servicing of this equipment

can be hazardous due to system pressures, electrical

components, and equipment location (roofs, elevated

structures, etc.). Only trained, qualified installers and

service technicians should install, start up, and service

this equipment.
Be sure you understand and follow the procedures and

safety precautions contained in this guide.

DANGER

Failure to follow these procedures will result in severe per-

sonal injury or death.
DO NOT VENT refrigerant relief valves within a building.

Outlet from rupture disc or relief valve must be vented out-

doors in accordance with the latest edition of ASHRAE 15

(American Society of Heating, Refrigerating, and Air-

Conditioning Engineers). The accumulation of refrigerant

in an enclosed space can displace oxygen and cause

asphyxiation.
PROVIDE adequate ventilation in accordance with

ASHRAE 15, especially for enclosed and low overhead

spaces. Inhalation of high concentrations of vapor is harm-

ful and may cause heart irregularities, unconsciousness, or

death. Misuse can be fatal. Vapor is heavier than air and

reduces the amount of oxygen available for breathing.

Product causes eye and skin irritation. Decomposition

products are hazardous.
DO NOT USE OXYGEN to purge lines or to pressurize a

machine for any purpose. Oxygen gas reacts violently with

oil, grease, and other common substances.
NEVER EXCEED specified test pressures, VERIFY the

allowable test pressure by checking the instruction litera-

ture and the design pressures on the equipment nameplate.
DO NOT USE air for leak testing. Use only tracer gases

and dry nitrogen.
DO NOT VALVE OFF any safety device.
BE SURE that all pressure relief devices are properly

installed and functioning before operating any machine.

WARNING

Failure to follow these procedures may result in personal

injury or death.
DO NOT USE TORCH to remove any component. System

contains oil and refrigerant under pressure. 
To remove a component, wear protective gloves and gog-

gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-

tem using both high-pressure and low-pressure ports.

c. Traces of vapor should be displaced with nitrogen

and the work area should be well ventilated. Refrig-

erant in contact with an open flame produces toxic

gases.

d. Cut component connection tubing with tubing cutter,

and remove component from unit. Use a pan to catch

any oil that may come out of the lines and as a gage

for how much oil to add to the system.

e. Carefully unsweat remaining tubing stubs when nec-

essary. Oil can ignite when exposed to torch flame.

DO NOT USE eyebolts or eyebolt holes to rig machine

sections or the entire assembly.
DO NOT work on high-voltage equipment unless you are a

qualified electrician.
DO NOT WORK ON electrical components, including

control panels, switches, starters, or oil heater until you are

sure ALL POWER IS OFF and no residual voltage can

leak from capacitors or solid-state components.
LOCK OPEN AND TAG electrical circuits during servic-

ing. IF WORK IS INTERRUPTED, confirm that all cir-

cuits are de-energized before resuming work.
AVOID SPILLING liquid refrigerant on skin or getting it

into the eyes. USE SAFETY GOGGLES. Wash any spills

from the skin with soap and water. If any enters the eyes,

IMMEDIATELY FLUSH EYES with water and consult a

physician.
NEVER APPLY an open flame or live steam to a refriger-

ant cylinder. Dangerous overpressure can result. When

necessary to heat refrigerant, use only warm (110 F [43 C])

water.
DO NOT REUSE disposable (nonreturnable) cylinders or

attempt to refill them. It is DANGEROUS AND ILLE-

GAL. When cylinder is emptied, evacuate remaining gas

pressure, loosen the collar and unscrew and discard the

valve stem. DO NOT INCINERATE.

(Warnings continued on next page.)

19XR

Positive Pressure Storage System

50/60 Hz

Summary of Contents for 19XR Series

Page 1: ...meplate DO NOT USE air for leak testing Use only tracer gases and dry nitrogen DO NOT VALVE OFF any safety device BE SURE that all pressure relief devices are properly installed and functioning before operating any machine WARNING Failure to follow these procedures may result in personal injury or death DO NOT USE TORCH to remove any component System contains oil and refrigerant under pressure To ...

Page 2: ... 0 kPa before breaking any refrigerant connection CAREFULLY INSPECT all relief devices rupture discs and other relief devices AT LEAST ONCE A YEAR If machine operates in a corrosive atmosphere inspect the devices at more frequent intervals DO NOT ATTEMPT TO REPAIR OR RECONDITION any relief device when corrosion or build up of foreign material rust dirt scale etc is found within the valve body or m...

Page 3: ...e pumpout unit Special isolation is unnecessary Contact surface and dimensions for the pumpout unit are given in Fig 3 Table 1 Positive Pressure System Assembly Numbers R 134a LEGEND NOTES 1 All storage vessels are 185 psig 1276 kPa designs per the ASME Ameri can Society of Mechanical Engineers Boiler Pressure Vessel Code Sec tion VIII Division 1 2 All units above are shipped with a 15 psig 103 kP...

Page 4: ...ied may result in serious damage to the assembly and personal injury Rigging equipment and procedures must be adequate for assembly See Tables 2 and 3 for weights These weights are broken down into pumpout unit and storage tank weights For the complete assembly weight add all components together Fig 1 19XR Positive Pressure Storage System CONTACTOR TERMINAL STRIP FUSES TRANSFORMER SWITCH 19XR PUMP...

Page 5: ...75 629 28 45 723 MOUNTING HOLES ELECTRICAL CONNECTION OPTION LIST TRADE SIZE in QTY LOCATION 1 2 1 TOP 3 4 1 BOTTOM 1 1 MIDDLE 11 4 1 MIDDLE a19 2445 Fig 4 Rigging Guide NOTES 1 Each chain must be capable of supporting the entire weight of the machine 2 Minimum chain length 28 ft3 0 79 m3 tank 10 0 3098 mm 52 ft3 1 47 m3 tank 15 6 4724 mm STORAGE TANK SIZE CENTER OF GRAVITY DIMENSIONS APPROX ft in...

Page 6: ...f devices are manifolded the cross sectional area of the relief pipe must at least equal the sum of the areas required for individual relief pipes 2 Provide a pipe plug near outlet side of each relief device for leak testing Provide pipe fittings that allow vent pip ing to be disconnected periodically for inspection of valve mechanism 3 Piping to relief devices must not apply stress to the device ...

Page 7: ...n the pumpout unit see certified drawings 5 Conduit knockout is located on the side of the control box 6 Storage tank weight 2334 lb 1059 kg TOP VIEW FRONT VIEW 1 0 3 4 324mm 3 8 MALE FLARE RELIEF VALVE CONN 1 2 DIA K O ELECTRICAL CONN PUMPOUT POWER FAR SIDE 3 11 3 8 1203mm 3 9 1143mm 0 3 1 4 83mm 0 10 254mm 1 7 7 8 505mm 4 4 1 4 1327mm 0 2 3 4 70mm 0 7 15 16 202mm FARSIDE 28 CU FT 0 8 CU METER ST...

Page 8: ...TH SIDES 3 4 NPT PUMPOUT CONDENSER WATER OUTLET CONN 1 2 MALE FLARE VAPOR CONN 3 4 NPT PUMPOUT CONDENSER WATER INLET CONN VAPOR 1 0 3 4 324mm 3 8 MALE FLARE RELIEF VALVE CONN 1 2 DIA K O ELECTRICAL CONN PUMPOUT POWER FAR SIDE 0 0 15 16 202mm FARSIDE 0 2 3 4 70mm 4 3 1 4 1302mm 4 1 1225mm 0 3 1 4 83mm 0 10 254mm 1 8 3 4 527mm 4 8 1 4 1429mm Fig 5 Storage Tank with Pumpout Unit cont NOTES 1 Denotes ...

Page 9: ... STORAGE TANKS GENERAL PIPING CONNECTION SIZES NOTES 1 The field supplied tubing is to be 1 2 in OD tubing min and must be arranged and supported to avoid stresses on the equip ment transmission of vibrations and interference with routine access during the reading adjusting and servicing of the equip ment If the distance from the chiller to the pumpout unit is over 50 ft then 7 8 in OD tubing min ...

Page 10: ... 1 MTR 1 2 OL 2 OL 2 OL C C C LEVEL GAGE ALARM SWITCH NO NC LEGEND C Contactor FU Fuse GND Ground HTR Heater MTR Motor NC Normally Closed OL Overload SS Selector Switch Fig 8 Pumpout Unit Wiring Schematic a19 2448 LOW PRESSURE CONTROL NC OPEN 7 psia 15 7 in HG CLOSE 9 psia 11 6 in HG HIGH PRESSURE SAFETY NC OPEN 185psig CONTROL POWER TRANSFORMER XFMR 1 69 VA PUMP OUT COMPRESSOR CRANKCASE HEATER 24...

Page 11: ...oor installations or installations with high tem perature differentials between the storage tank and the chiller may require additional consideration In some instances it may be necessary to add auxiliary heat to one of the vessels or to in sulate the storage tank at job sites where high ambient tempera ture or sun load make it difficult to reduce the temperature and pressure in the tank Outdoor i...

Page 12: ...mpout compressor oil heater must be on whenever any valve connecting the pumpout compres sor to the chiller or storage tank is open Leaving the heater off will result in oil dilution by refrigerant and can lead to compressor failure If the compressor is found with the heater off and a valve open the heater must be on for at least 4 hours to drive the refrigerant from the oil When heating the oil t...

Page 13: ...pumpout valves 3 and 4 and open valves 2 and 5 f Turn on pumpout condenser water g Run pumpout unit in auto until the vacuum switch is satisfied This occurs approximately at 15 in Hg vacuum 48 kPa absolute or 7 psia removing the residual refrigerant vapor from the recovery tank and condensing to a liquid in the chiller h Close valves 1A 1B 2 5 6 i Turn off pumpout condenser water Transfer Refriger...

Page 14: ...igerant transfer c Open valves 1A 1B 2 5 and 8 d Turn on pumpout compressor generating a refrig erant pressure differential of 10 to 20 psi 69 to 138 kPa to push liquid out of the chiller cooler vessel e Slowly open valve 7 to allow liquid transfer Rapid opening of valve 7 can result in float valve dam age f When all liquid has been pushed into the chiller condenser vessel close valve 8 g Turn off...

Page 15: ...lve 4 gradually increasing pressure in the evacuated vessel to 35 psig 241 kPa e Leak test to ensure chiller vessel integrity f Open valve 4 fully for cooler and condenser pres sure equalization vapor equalization g Close valves 1A 1B 2 and 4 2 Liquid equalization a If refrigerant is stored in cooler install a charging hose between valves 7 and 8 and open both the valves and any other isolation va...

Page 16: ...ge tank into a container Dispose of contaminants safely VALVE 1A 1B 2 3 4 5 6 7 10 11 CONDITION C C C C C C C C C a19 2434 6 10 7 1a 11 8 1b 5 3 4 2 PUMPOUT COMPRESSOR RELIEF VALVE PUMPOUT CONDENSER CHECK VALVE CONDENSER COOLER STORAGE VESSEL OIL SEPARATOR Fig 10 Typical Optional Pumpout System Piping Schematic with Storage Tank NOTES 1 Maintain at least 2 feet 610 mm clearance around storage tank...

Page 17: ...al close service valves 2 3 4 and 5 and run the pumpout compressor in AUTOMATIC until the vacuum switch is satisfied and the compressor shuts off Move pumpout selector switch to OFF and turn off all power to unit prior to removing compressor unit from pumpout as sembly frame and connecting tubing Service valves 2 3 4 and 5 remain closed while compres sor is removed Put compressor back in place Use...

Page 18: ...tube for pinches Set control as required Discharge valve partially closed Open valve Air in system Purge system Condenser scaled Clean condenser Condenser water pump or fans not operating Start pump or fans Unit Operates Too Long Isolation valves partially open Close valves System Noises Piping vibrations Support piping as required Check for loose pipe connectors Insufficient compressor oil Add oi...

Page 19: ......

Page 20: ...ht to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 531900050 01 Printed in U S A Form 19XR CLT 16SI Pg 20 5 17 Replaces 19XR 6SI Carrier Corporation 2017 ...

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