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15

COMPRESSOR DESIGN PRESSURES

Compressor Requirements

The compressor is designed to meet the UL and ASHRAE safety

code for refrigeration compressors. The manufacturing facilities

for the compressor conduct pressure burst tests in accordance with

ASHRAE-15, UL  safety codes, and the Pressure Equipment

97/23/CEE directive.

Design Pressures

PRESSURE RELIEF VALVE
The internal relief valve is designed to open when the pressure

differential between suction and discharge pressure is greater than

27.6 bar (400 psid) for R-134a, R-1234ze, or R-513A. The valve

will close and seal again after the pressure difference falls below

the set value. If the valve does not fully reseal after opening, high-

er discharge temperatures may result.
HYDROSTATIC DESIGN PRESSURES
The design pressures for the compressor castings are  listed in

Table 8.

NOTE: All pressures listed are gage pressures. Add 14.7 psi (0.1 MPa) to

obtain absolute pressure, if necessary.

Table 7 — LED Fault Description

FAULT DESCRIPTION

LED INDICATION 

(OUTPUT#4)

OUTPUT #5

COMPRESSOR

MANUAL RESET 

REQUIRED

HIGH DISCHARGE 

TEMPERATURE TRIP

Solid red

Opens/De-energized

OFF

Yes

HIGH MOTOR 

TEMPERATURE TRIP

Constant blinking

Opens/De-energized

OFF

Yes

COMPRESSOR OIL TRIP

One blink and 2-second 

pause

Opens/De-energized

OFF

Yes

FAULTY SUCTION 

TRANSDUCER/THERMISTO

R SENSOR

Two blinks and 2-second 

pause

Opens/De-energized

OFF

Yes

FAULTY MOTOR 

TEMPERATURE 

THERMISTOR

Three blinks and 2-second 

pause

Opens/De-energized

OFF

Yes

FAULTY DISCHARGE 

TEMPERATURE 

THERMISTOR

Four blinks and 2-second 

pause

Opens/De-energized

OFF

Yes

FAULTY DISCHARGE 

TRANSDUCER

Five blinks and 2-second 

pause

Opens/De-energized

OFF

Yes

Table 8 — Compressor Design Pressures

PRESSURE TYPE

APPLICATION

DISCHARGE

ECONOMIZER

SUCTION

HYDROSTATIC STRENGTH (BURST)

TEST PRESSURE

R-134a

R-1234ze

R-513A

1520 psig (10.5 MPa)

820 psig (5.7 MPa)

440 psig (3 MPa)

PROOF TEST PRESSURE

405 psig (2.8 MPa)

MAXIMUM OPERATING PRESSURE

304 psig (2.1 MPa)

130 psig (0.9 MPa)

61 psig (0.4 MPa)

228 psig (1.6 MPa)

94 psig (0.7 MPa)

42 psig (0.3 MPa)

LEAK TEST PRESSURE

305 psig (2.1 MPa)

UL 60335-2-34

DESIGN PRESSURE

186 psig (1.3 MPa)

N/A

88 psig (0.6 MPa)

136 psig (0.9 MPa)

61 psig (0.4 MPa)

Summary of Contents for 06ZCE1H3AA06013

Page 1: ...J Carlyle offers distinct versions of the vari able screw compressor for Medium High Temperature applica tions qualified with R 134a R 1234ze or R 513A refrigerants The following compressor features a...

Page 2: ...capacity may be varied continuously to a lower limit of 22 of the economized compressor s full load capacity for air cooled applications VI CONTROL All 06Z models are supplied with a Vi control valve...

Page 3: ...3 Fig 2 Compressor Physical Data and Connections 06ZC Frame 1...

Page 4: ...4 Fig 2 Compressor Physical Data and Connections 06ZC Frame 1 cont...

Page 5: ...5 Fig 3 Compressor Physical Data and Connections 06ZF Frame 2...

Page 6: ...6 Fig 3 Compressor Physical Data and Connections 06ZF Frame 2 cont...

Page 7: ...7 Fig 4 Compressor Physical Data and Connections 06ZJ Frame 3...

Page 8: ...ISO 220 ASSEMBLY GREASE On occasion it may be necessary to use an assembly grease to re tain an O ring within its groove The following assembly grease is approved for use with the 06Z screwcompressor...

Page 9: ...Reverse rotation is most likely to occur at initial start up or whenever the wiring to the compressor terminals is disturbed To minimize the possibility for reverse rotation operation Carlyle recommen...

Page 10: ...Module package P N 6BSB000929 which provides the follow ing safety control functionality Discharge Temperature Monitoring Oil Level Monitoring Oil Flow Rate Supply Monitoring Table 3 Control Points S...

Page 11: ...he a 500 watt flexible strip heater is recommended The heater should be wired to oper ate when the compressor is OFF This minimizes the migration of refrigerant to the oil stored in the sump Figure 6...

Page 12: ...ith the following protocol networks BACnet1 Modbus2 N2 Open LonWorks3 requires optional card RS485 Communication Port If applying the Carlyle PCM module the accessories listed in Ta ble 5 are required...

Page 13: ...13 PCM INPUTS OUTPUTS See Fig 9 for descriptions of the PCM Inputs and Outputs Fig 9 PCM Inputs and Outputs...

Page 14: ...ssor off Motor Temperature Tm will have the following functions Control a motor cooling valve to provide liquid injection to the motor compartment Turn the compressor off on an overheated motor temper...

Page 15: ...ON LED INDICATION OUTPUT 4 OUTPUT 5 COMPRESSOR MANUAL RESET REQUIRED HIGH DISCHARGE TEMPERATURE TRIP Solid red Opens De energized OFF Yes HIGH MOTOR TEMPERATURE TRIP Constant blinking Opens De energiz...

Page 16: ...ERATURE 1 Compressor must be forced to Nominal Voltage as stated in Compressor Input Voltage 2 If operating at max speed reducing speed will allow motor to run on the rated V F curve if motor temperat...

Page 17: ...17 Fig 13 Compressor Connection Details Fig 14 Sample Compressor Motor Voltage Curves...

Page 18: ...95 Hz 25 Hz 98 Hz 618 787 865 380V 3 95 Hz 25 Hz 98 Hz 325 414 455 460V 3 95 Hz 25 Hz 98 Hz 269 342 377 06ZJ 325 Hp 380V 3 95 Hz 25 Hz 98 Hz 566 720 792 460V 3 95 Hz 25 Hz 98 Hz 468 596 655 Table 13 A...

Page 19: ...of the compressor motor The thermistors are an NTC type with a standard resistance of 5000 ohms at 77 F 25 C All 06Z compressor motors are supplied with a spare thermistor to be used if the primary th...

Page 20: ...GPM 06ZC 30XV50092301 Vertical 3 125 7 06ZF 30XV50122601 Vertical 4 125 7 06ZJ 30XV80004301 Horizontal 4 50 8 Table 19 Accessory Package PART NUMBER COMPRESSOR USAGE 06ZC 06ZF 06ZJ 06ZC660001 X 06ZF66...

Page 21: ...store the compressors in doors where they are shielded from the weather Outdoor storage is permissible as long as temperatures stay within a temperature range of 40 F to 176 F 40 C to 80 C Weights an...

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Page 24: ...and without incurring obligations CARLYLE COMPRESSOR DIVISION 2022 Carrier P O Box 4808 Syracuse New York 13221 Phone 1 800 532 5031 Fax 1 315 432 3274 In U S and Puerto Rico 1 800 GO CARLYLE 1 800 46...

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