Carlisle Binks AA1600M Service Manual Download Page 13

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11A

EDGE FILTER FLUID TUBE ASSEMBLY

TWIST TIP COMPONENTS

FLAT TIP COMPONENTS

X TIGHTEN 9 YO 11 FT-LBS

Y TIGHTEN 18 TO 22 FT-LBS

Z DO NOT OVER TIGHTEN

54-5891-K5 (QTY-5)

54-5896-K5 (QTY-5) FOR SPRAY GUNS
MANUFACTURED AFTER 1/20/2016

AA1600M AIR-ASSIST AIRLESS SPRAY GUN

NOTE

Reference retro-fit fluid tube

instructions #77-3083.

77-2921-R12 (2/2021)

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Summary of Contents for Binks AA1600M

Page 1: ...re 100 psi 6 8 bar Gun Body Forged Aluminum Fluid Path Stainless Steel Fluid Seat UHMW Tungsten Carbide optional Fluid Inlet Size 1 4 NPS m Thread Air Inlet Size 1 4 NPS m Thread Gun Weight 17 28 oz 4...

Page 2: ...sle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN ISO 12100 2010 Safety of Machinery Gener...

Page 3: ...NOT EXCEED THE FLUID PRESSURE RATING Route all hoses away from all sharp edges moving parts hot surfaces and high traffic areas Do not use hoses to pull the equipment Use only Binks approved hoses Do...

Page 4: ...y developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material co...

Page 5: ...Air Pressure 14 psi 1 BAR Gun Body Forged Aluminum Alloy Fluid Path Stainless Steel and Tungsten Carbide UHMW PROBLEM CAUSE ACTION Fluid leaking from through the seal Worn seal or needle shaft Loose n...

Page 6: ...h cleaning The points that need lubrication during the maintenance of air assist airless spray guns include the fluid needle packing and trigger pivot point Gun lube is used to lubricate the fluid nee...

Page 7: ...igger install the new fluid nozzle and gasket Torque fluid nozzle from 9 to 11 ft lbs See fig 5 5 Replace the air cap along with spray tip See fig 4 REPLACING THE FLUID NEEDLE ASSEMBLY 1 Remove the tr...

Page 8: ...ge bore with slight resistance due to seal e Rear seal must look clean and in position in the bore See fig 18 f If any of the above cannot be rectified replace the air valve See Replacing Air Valve p8...

Page 9: ...ervice tool grooves must fit in service tool form See fig 32 8 Push rear seal firmly into hole up to shoulder using Service tool See figs 33 34 9 Insert new spring ensuring the end with the plastic be...

Page 10: ...the gun until it is fully hand tightened See fig 39 5 Slip on the plastic tip guard onto the air cap in proper orientation See fig 40 6 Place round bar screwdriver approx 12 long between open section...

Page 11: ...INE FINISH TIP 0 013 13 0 09 9 1315 F FINE FINISH TIP 0 013 15 0 09 9 1509 F FINE FINISH TIP 0 015 9 0 12 9 1511 F FINE FINISH TIP 0 015 11 0 12 9 1513 F FINE FINISH TIP 0 015 13 0 12 9 1515 F FINE FI...

Page 12: ...ssembled with Retaining ring and appropriate tip guard When switching from flat tip to twist tip or vice versa be sure to order correct fluid seat 3 3A For twist tip item 5B will also be needed Refer...

Page 13: ...T TIP COMPONENTS X TIGHTEN 9 YO 11 FT LBS Y TIGHTEN 18 TO 22 FT LBS Z DO NOT OVER TIGHTEN 7 z Y X X Y X X Y 9A 7A 5B 54 5891 K5 QTY 5 54 5896 K5 QTY 5 FOR SPRAY GUNS MANUFACTURED AFTER 1 20 2016 6A 6...

Page 14: ...modify equipment specifications without prior notice BGK Binks DeVilbiss Hosco MS and Ransburg are all registered trademarks of Carlisle Fluid Technologies Inc 2021 Carlisle Fluid Technologies Inc Al...