Carlisle BINKS 183S2 Service Manual Download Page 5

5/10/15-GALLON STAINLESS STEEL TANK ASSEMBLIES – OPERATION & SERVICE CHECKS

PREPARATION

Mix and prepare material to be used 

according to manufacturer’s instructions. 

Strain material through a fine mesh 

screen to remove lumps, skin, and 

foreign matter that might enter and clog 

fluid passages and/or spray equipment.
Follow pressure relief procedure above.
To add material to the tank, remove the 

lid and pour directly into the tank or 

container.
If desired, a U.S. or metric 1 gallon pail 

of fluid can be placed directly into the 

tank.
Replace the lid assembly and tighten 

thumb screws (17) securely.
The air supply to the tank should include 

a filter/water separator to filter dirt from 

the air and remove water and oil. 
Connect the material hose to the fluid 

outlet ball valve (8).

OPERATION

1.  Close the air inlet valve to tank. Turn 

handle on regulator counterclockwise 

until spring tension is relieved.

2.  Turn on air supply to the tank.
3.  Open the air inlet valve to the tank.
4.  Open the fluid outlet valve.
5.  Turn handle on tank pressure 

regulator clockwise to pressurize tank.

6.  Turn on atomization air to spray gun 

at source of supply.

7.  Test spray. For further instructions 

consult literature provided with spray 

gun.

8.  If an air motor driven agitator is used, 

start the agitator by slowly opening 

up the needle valve. Air motor speed 

should be regulated according to the 

nature of the material being agitated.

MAINTENANCE

To clean equipment, proceed as follows:
1.  Turn off the air supply.
2.  Follow the pressure relief procedure.
3.  Turn T-handle adjusting screw on tank 

fluid pressure regulator 

counterclockwise until no spring 

pressure is felt.

4.  Loosen thumb screws (17), tip clamps 

(16) back and tip lid (11) to one side 

of tank. Do not remove lid from tank.

5.  Loosen spray gun air cap retaining 

ring about three turns.

6.  Turn on air supply.
7.  Cup cloth over air cap on the gun and 

pull trigger. This will force material 

back through the hose into the tank.

8.  Empty and clean tank and parts that 

come into contact with material. Use 

a solvent compatible with material 

being used.

9.  Pour solvent into tank.
10.  Replace lid and tighten thumb 

screws and clamps.

11.  Spray until clean solvent appears.
12.  Repeat steps 4 through 8.

LUBRICATION – Agitated Models

Refer to the service manual provided 

with the air motor for lubrication 

information.
The bearings in the agitator bearing 

assembly are impregnated with special 

non-gumming oil. Additional lubrication 

is not required.
The agitator shaft seal does not require 

lubrication.

   WARNING

High pressure can cause serious injury. 
Pressure is maintained in a pressure tank 

after the system has been shut down.
Follow the pressure-relief procedure on 

page 3 before opening the lid or fill port 

or performing maintenance on the tank.

!

SERVICE CHECKS

CONDITION

CAUSE

CORRECTION

Air escaping from port on regulator cap.

Broken or damaged diaphragm

Replace diaphragm.

Pressure creepage registered on gauge.

Dirty or worn valve seat in regulator.

Clean or replace valve seat.

Material tends to settle out rapidly.

Not enough agitation of material.

Increase agitation.

Air leakage at agitator seal.

Defective seal assembly.

Replace.

Paint getting into bearing assembly of 

agitator.

1. Paint level in tank too high.
2. Defective agitator shaft seal.

1. Keep fluid level under bearing ass’y.

2. Replace

Fluid or air leak at lid gasket.

1. Thumb screw not tight.
2. Defective lid gasket.

1. Tighten.
2. Replace.

Fluid or air leak at fill port gasket.

1. Fill port cap not tight.

2. Defective fill port gasket.

1. Tighten.
2. Replace.

Air mixing with paint

1. Fluid tube not sealed to lid.
2. Excessive agitation.

1. Tighten fluid tube into lid.

2. Reduce speed of agitator.

EN

77-3137-R2  (12/2018)

5 / 12

www.carlisleft.com

Summary of Contents for BINKS 183S2

Page 1: ...BOTTOM OUTLET Tank Model Regulation Agitation 183S2 1500 None None 183S2 1510 Single Regulated air to tank only None 183S2 1513 Single Regulated air to tank only Gear reduced Heavy duty 183S2 1520 Do...

Page 2: ...RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equip...

Page 3: ...olvents will also corrode the galvanized tank coating 1 Read the label or data sheet for the material Do not use materials containing these solvents with galvanized pressure tanks Stainless steel tank...

Page 4: ...where atomization air can be taken from filter regulator air lines Standard Double Regulation Precision control for use with materials that are best applied at low closely controlled fluid and atomiz...

Page 5: ...oosen spray gun air cap retaining ring about three turns 6 Turn on air supply 7 Cup cloth over air cap on the gun and pull trigger This will force material back through the hose into the tank 8 Empty...

Page 6: ...18 x 3 4 Long Hex Head Bolt 1 Required 2X 5 16 18 Hex Head Nut 2 Required Sufficient Length 12 Gauge Wire Not Shown 5 16 Lock Washer 1 Required Tank Skirt Ref NOTE Use PTFE based thread sealant on al...

Page 7: ...18 19 QMS 417 1 TANK LID S S 1 20 QM 1458 1 TANK GASKET 1 21 PLUG 1 2 14 NPT S S 1 22 QMS 12 1 FLUID TUBE S S 1 23 QMS 8 AGITATOR SHAFT S S 1 24 AGITATOR PADDLE 2 25 SOC HEAD CAP SCREW 5 16 18 X 1 1...

Page 8: ...2781 for regulator service parts Repair kit KK 4977 DOUBLE REGULATOR AIR CONTROL Control tank pressure and spray gun atomization pressure 85 472 for non agitated tanks 85 473 for agitated tanks Items...

Page 9: ...for regulator service parts Repair kit KK 4200 EXTRA SENSITIVE REGULATOR AIR CONTROL DOUBLE REGULATOR Provides extremely high precision control of tank pressure plus standard regulation for a spray g...

Page 10: ...IT 85 469 CONVERSION TO DOUBLE REGULATOR ASSEMBLY KIT Convert standard single regulator or extra sensitive air control to a double regulator air control ITEM NO PART NO DESCRIPTION QTY 6 1 4 NPT PLUG...

Page 11: ...The liner is made of tough durable leakproof poly ethylene and can be used with all compatible materials PTL 408 K20 Kit of 20 tank liners 9 8 gal PTL 412 K8 Kit of 8 tank liners 11 8 gal PTL 415 K10...

Page 12: ...n Industrial Automotriz Repintado para la industria Am rica Tel fono gratuito 1 800 992 4657 Tel fono gratuito 1 800 445 3988 Fax gratuito 1 888 246 5732 Fax gratuito 1 800 445 6643 Europa frica Medi...

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