Carlisle Binks 107757 Service Manual Download Page 14

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Tighten the 6 off Bonnet screw to 12 Nm [9 ft/lb]

Assembly Procedure

The back pressure regulator can be serviced and maintained without removing the unit from the paint 
pipework.

Fully unscrew the adjusting screw to remove all paint line pressure (or exhaust the compressed 
air pilot supply)
Isolate the unit from the paint system pipework (and compressed air supply if applicable)

Position a ‘drip tray’ underneath the unit to minimise any paint spillage.

Unscrew the 6 off bonnet screws by 2 turns and pull the bonnet away from the unit; this should 
then release any residual paint within the unit.

For the air pilot controlled version firstly remove the 10 off screws retaining the air pilot cap and 
remove with the diaphragm.

Tighten opposed screws in stages to maintain an even clamping force.

Pressure test with 6 bar compressed air and check for leaks.

Reintroduce the paint system pressure and adjust the back pressure regulator to the required 
setting.

Fully remove the 6 off bonnet screws.

Remove the bonnet and diaphragms.

Clean all parts as required.

Reassemble the unit with new diaphragms. 

 77-3247 R2.2

 

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www.carlisleft.com

Summary of Contents for Binks 107757

Page 1: ...nderstand this manual Contact your local Carlisle Fluid Technologies representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 107760 Pilot Control Flusha...

Page 2: ...by constructional safety c Providing all conditions of safe use installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes...

Page 3: ...ARNING WARNING This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm WARNING Hazards or unsafe practices which could result in m...

Page 4: ...Max Static Pressure Ideal Working Range Wetted Material EN 300 Series ST ST and F E P 107757 Manual Control 300 Series ST ST and F E P 3 15 bar 2 30 l min 25 bar Max Static Pressure 107758 107760 Pil...

Page 5: ...EN 1 2 A F Hexagon Dimensions Pilot Air Connection 77 3247 R2 2 5 16 www carlisleft com...

Page 6: ...marks Fitting Description Sanitary M28 x 3 4 U 192725 Standard W Manual Control R S T etc Part No Suffix R NPT Female BSPT Female M28 x 3 4 Standard 192723 T 192724 Standard Sanitary Inlet Outlet Fitt...

Page 7: ...ure Outlet Inlet Connect the unit into the paint system pipework in the direction indicated by the arrow on the valve body Alternatively 1 off gauge connection port provided in the valve body can be u...

Page 8: ...pressure acting on the diaphragm When the paint pipework is to be flushed with the back pressure regulator installed the back pressure regulator must not have any spring pressure or air pressure acti...

Page 9: ...the same way an increase in pilot air pressure increases the system back pressure Following pressure testing and flushing procedures the diaphragms should be examined and replaced if necessary to ensu...

Page 10: ...1 1 COMPOSITE DIAPHRAGM ADUSTING SCREW BONNET MACHINING SPRING DISC NAMEPLATE BUTTON 75 BPR RIVET No2 x 4 5 1 1 1 1 1 1 1 2 6 CAP HEAD SCREW M6 x 16 19 6 x 2 4 1 12 11 8 7 6 5 4 3 2 10 9 ITEM DESCRIP...

Page 11: ...EN Manual Assembly KEY LOCTITE TORQUE GREASE 77 3247 R2 2 11 16 www carlisleft com...

Page 12: ...193139 1 BASE MACHINING Flushable 107760 ONLY 502786 107758 ONLY 1 174647 1 192577 SCREW M6 x 12 1 8R 4mm CAP HEAD SCREW PLUG 26 23 21 165542 0115 010600 20 1 4 BSPT Ensure diaphragm is installed whi...

Page 13: ...EN Pilot Assembly KEY LOCTITE TORQUE GREASE 77 3247 R2 2 13 16 www carlisleft com...

Page 14: ...rew the 6 off bonnet screws by 2 turns and pull the bonnet away from the unit this should then release any residual paint within the unit For the air pilot controlled version firstly remove the 10 off...

Page 15: ...107758 107760 ITEM PART NO DESCRIPTION QTY REMARKS 1 193233 Diaphragm Composite 1 Diaphragm Composite 1 Fluid 107757 250674 1 Air 192577 Fluid 2 PART NO DESCRIPTION 1 193233 Diaphragm ITEM QTY REMARK...

Page 16: ...e guidance provided may invalidate any warranty For specific warranty information please contact Carlisle Fluid Technologies 2019 Carlisle Fluid Technologies Inc DeVilbiss Ransburg MS BGK and Binks ar...

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