Carlin G3B Instruciton Manual Download Page 16

Model G3B Gas burner — Instruction manual

MNG3B Gas 041015

16

5.  Perform Checkout Procedures • Fill Out Certificate 

(continued)

Verify burner/appliance operation

Check burner/appliance/controls operation

 Test operating and limit controls on appliance as specified in appliance 

instruction manual.

 Check  operation  of  the  S89C  primary  control,  forcing  lockout by 

closing the main manual gas cock and cycling the burner. See page 

13 for procedure to reset the control.

Verify burner operation

 Start and stop the burner several times, allowing the primary control 

to sequence through normal operation. Verify correct operation of 

burner and control throughout. See page 13 for burner sequence of 

operation.

Verify vent system operation

 Verify  vent  is  operating  correctly  and  flue  products  are  properly 

exhausted from building.

 Check operation of barometric damper and spill switch.

 If  the  building  contains  any  exhaust  fans  or  conditions  that  could 

affect vent performance, check burner/appliance/vent operation with 

exhaust fans (or other conditions) operating.

Prepare burner for normal operation

 Cycle burner off with appliance controls. Then turn off power to the 

appliance.

 Close the main manual gas valve.

 Remove the U-tube manometer line from the combination gas valve 

outlet pressure tap hose barb. Remove hose barb and replace 1/8" 

NPT pipe plug in tapping.

 Verify all components and wires are in place and burner is ready for 

operation.

Train the user

 Train the user to operate the burner and appliance under normal 

conditions. Explain procedure to shut down burner/appliance when 

required.

 Review the user information section of this manual (and the appliance 

manual) with the user.

 Verify the user is aware of all procedures specified in the manual.

 Verify user will not store or use combustible liquids or materials or 

contaminants in the vicinity of the burner/appliance.

Summary of Contents for G3B

Page 1: ...servicer Except where specifi cally stated otherwise this manual must be used only by a qualified service technician In the state of MA this product must be installed by a licensed plumber or gas fit...

Page 2: ...l property damage Before leaving the site after startup or service review the User s information manual with the user Make the user aware of all potential hazards and perform the training outlined bel...

Page 3: ...ith integral gas pressure regulation set for 3 w c outlet pressure 10 Control panel 11 Terminal strip 12 Primary control Honeywell Model S89C primary control for use with flame rectification 13 Contro...

Page 4: ...less steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial property damage Vent chimney sizing Follow all local codes when sizing th...

Page 5: ...ion for louvers of 1 square inch per 1 000 Btuh of all appliances in the space If the building construc tion is unusually tight see National Fuel Gas Code or CSA B149 1 or 2 for definition you will ne...

Page 6: ...around the burner air tube is more than wrap the burner air tube with minimum 2300 F rated ceramic fiber blanket to seal off the gap Notice that the flameholder may extend slightly into chamber as sho...

Page 7: ...ng these items Avoid breathing dust and avoid contact with skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Use a NIOSH N95 certified respirator This respirator meets re...

Page 8: ...eding Failure to do so could result in severe personal injury death or substantial property damage 3 Loosen Allen screws securing gas line to burner gas connection 4 Remove combination gas valve item...

Page 9: ...connection as shown in Figure 5 4 If the burner is installed inside the appliance jacket install the main manual gas valve and sediment trap external to the jacket 5 Size piping or verify size usingT...

Page 10: ...ersonal injuiry death or substantial property damage Figure 6 Ladder wiring diagram Electrically ground burner The burner must be grounded in accordance with local codes or in the absence of local cod...

Page 11: ...tion of the burner controls Br brown Gr green Bk black Blue blue Or orange Pur purple Gray gray Wire color coding 120 factory wiring VAC 24 factory wiring VAC 120 field wiring VAC 24 field wiring VAC...

Page 12: ...e plate clockwise to the closed position 3 Check the air throttle indicator The 0 position of the indicator should be even with the end of the air inlet tube If not bend the arm slightly until the ind...

Page 13: ...n Gas valve on light remains on during normal running indicating gas valve is energized Shutdown When the call for heat ends the primary control immediately deactivates the gas valve and blower The bu...

Page 14: ...for combination gas valve outlet pressure Adjust valve regulator if necessary so the reading is 3 5 inches w c for either natural gas or propane gas Inspect flame Look at flame through appliance obser...

Page 15: ...from the combustion chamber If CO2 is noticeably lower overfire than in the vent the appliance has leaks that must be repaired 5 Perform Checkout Procedures Fill Out Certificate continued Check flame...

Page 16: ...of barometric damper and spill switch If the building contains any exhaust fans or conditions that could affect vent performance check burner appliance vent operation with exhaust fans or other condit...

Page 17: ...ur 8 32 screws securing the air tube back plate 6 Maintenance and Service Procedures 7 Swing the hold on bracket away and carefully pull out the ignition tube assembly As the white ceramic is exposed...

Page 18: ...housing cover 6 Maintenance and Service Procedures continued Replacing blower motor or wheel Follow this procedure to replace motor or wheel 1 Remove the four 8 32 screws in the motor mounting plate...

Page 19: ...nnect the motor leads and power the motor directly with 120 V to check motor operation Bad primary control If all above tests prove negative replace control Burner pre purges for 34 seconds but does n...

Page 20: ...hrottle according to desired input Wrong orifice size Check orifice drill size Manifold pressure Adjust regulator to 3 5 W C for natural gas or propane Inadequate gas supply Line pressure requirements...

Page 21: ...ative overfire pressure The G3B burner must not be installed on a product that operates with a pressurized combustion chamber Failure to comply could result in severe personal injury death or substant...

Page 22: ...in 54858 13 Insulator Tube 2 required 74617 14 Hot Surface Ignitor NORTON 120 volt 5 3 8 OAL 87197S 15 Gasket ignitor assembly 40360 16 Rear Ignitor Assembly 6 overall length 7 1 2 9 overall length 10...

Page 23: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 23 9 Replacement parts continued...

Page 24: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 24...

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