Carlin 51300S Installation Instructions & Operating Manual Download Page 8

8

Testing CAP System Operation

1

  

 

With the CAP System installed and the cover securely 
mounted, initiate a call for heat and allow the burner to 
fire.

2

  

 With the burner firing, move the  
Test Lever to the TEST position .  
The burner will shut down following  
a 20 second delay.

NOTE: The 70200 will allow the  

burner to recycle three times to  
prevent nuisance shutdowns caused by temporary block-
ages or high wind conditions. If the blockage persists the 
burner will shut down and lock out after the third recycle 
attempt. 
NOTE: If the burner does not have a prepurge cycle, the 

burner will fire upon recycle, but will shut down following 
20 seconds of operation. (See the 70200 instructions for 
more details).

Annual Test

Using the instruction above, the CAP System operation should 
be tested annually. 

Troubleshooting

Burner Will Not Shut Down During Test 

If the burner did not shut down with the test damper closed for 
a sustained 20 seconds, check the following:

•  Make sure that the burner cover 

  

1

 

 is properly sealed. If 

a significant amount of air is leaking into the cover 

  

1

 

 or 

backplate 

  

2

 

 , the burner will not shut down during the test. 

Check for proper installation of all components in the Burner 
Seal Kit (see Step 6).

•  Make sure that the burner cover screw

 

1b

  

is tight. This also 

prevents basement air from entering the cover.

•  Check that the correct air pressure switch 

 

3

 

  

  

4

 

  

  

5

 

 is 

installed based on the firing rate of the burner (See table on 
page 2 and instructions for changing the switch on this page)

•  Make sure Vent Input on 70200 control is set to “Intake” (see 

step 11).

Changing the Air Pressure Switch

The air pressure switch 

 

3

 

  

  

4

 

  

  

5

 

  must correspond with  

the firing rate of the burner – see table on page 2. Carlin’s 
Complete CAP System Kit (51300S) contains all three pressure 
switches. Switches are also available separately. If you need 
to change the switch to accommodate your application, follow 
the instructions below:

1

   Remove the switch cover which is secured by two mount-

ing screws

 

10c 

 

(shown above). 

2

   Unplug the two female fast-ons from the switch. 

3

    Pull the switch outward to remove it from the assembly. 

Replace it with the switch that corresponds to the burner’s 
firing rate. Reattach the wires and secure the switch cover

TEST

RUN

MNCAP  091922

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Carlin Combustion Technology

126 Bailey Road          North Haven, CT 06473        Phone   203-680-9401       Fax   203-764-1714
e-mail us at: 

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Summary of Contents for 51300S

Page 1: ...hout covers 0 50 2 00 51300AS Low Rate CAP Kit for Carlin burners with covers 0 50 1 00 51300BS Medium Rate CAP Kit for Carlin burners with covers 1 05 1 45 51300CS High Rate CAP Kit for Carlin burner...

Page 2: ...C A P S Y S T E M K I T C O M P O N E N T S s e e p a g e 3 f o r p a r t d e s c r i p t i o n s 8 13 9 1 14 17 18 20 15 19 16 2 12 3 6 7 4 5 10 11 10a 10b 10c 1b 1a 19a COMPONENTS CONTAINED IN POLYB...

Page 3: ...ssembled with CAP System Air Inlet above 10a 24 inch Air Flow Switch Wiring Harness 51308A 1 10b 10 14 x 1 2 Phillips Head Screw 50605 2 10c 8 16 x 3 4 Phillips Head Screw 51327 1 11 Connecting Flange...

Page 4: ...the burner cover backplate 2 5 REMOVE AIR INLET KNOCKOUT Remove the 2 x 4 air inlet knockout that corresponds to the desired air inlet position vertical or horizontal as shown in step 8 Pressure Swit...

Page 5: ...kplate 2 Secure the filler plate 19 below the burner air tube using the two 5 16 bolts and star washers 14 provided Install the 1 62 split grommet 17 around any BX cable wiring harness etc leaving the...

Page 6: ...em air inlet 10 onto the 2 x 4 air inlet knockout removed in Step 5 Mounting examples below 9 Slide the connecting flange 11 onto the air inlet 10 until fit is tight Reverse flange when using galvaniz...

Page 7: ...ng the cover 14 CHECK BURNER SETUP CAP System utilizes outside air for combustion Incoming air temperature will fluctuate by season which can significantly impact combustion Use the table below to set...

Page 8: ...components in the Burner Seal Kit see Step 6 Make sure that the burner cover screw 1b is tight This also prevents basement air from entering the cover Check that the correct air pressure switch 3 4 5...

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