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Cargoglide WALLSLIDE, Assembly Manual

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Cargoglide WALLSLIDE Assembly Manual Download Page 43

43 

 

Ford Transit,Mid Roof, 148” Wheelbase Van Installation 

Parts Identification: 

 

(1)

 

 Left Wall Unistrut 

 

(1) Right Wall Unistrut 

 (5) Unistrut Brackets  

  (5) 5/16”-18 Unistrut Nuts 

  (5) 5/16”-18 X 1” Hex Bolt     

 (7) M8 X 1.25 X 20mm Cap Screw 

(20) 5/16”-18 Plus Nuts        

 (1) Plus Nut Install Tool 

   (1) 5/16”-18 X 2.5” Hex Bolt 

  (20) 5/16”-18 X 1.5” Hex Bolts 

 (33) 5/16” Flat Washers 

 

 (4) 5/16”-18 X 2” Hex Bolts   

 (4) 5/16”-18 Nyloc Nuts 

 

Summary of Contents for WALLSLIDE

Page 1: ...WALL Ford Transit Midroof 148 Wheelbase WALLSLIDE Ford Transit Midroof 148 Wheelbase Assembly Steps 1 SLIDE Assembly Steps...

Page 2: ...Step 4 9 Step 5 10 Step 6 11 Step 7 13 Right Wall Frame Assembly 17 Step 1 18 Step 2 18 Step 3 19 Step 4 19 Step 5 20 Step 6 21 Step 7 23 Bearing Rail Assembly 27 Step 1 28 Step 2 29 Step 3 30 Step 4...

Page 3: ...56 Step 7b 57 Step 8 58 Optional Left Wall Canopy Assembly 59 Step 1 60 Installing Assembled Left Wall Panel onto Assembled Frame 62 Step 1 62 Step 2 63 Step 3 64 Right Wall Panel Assembly 65 Optional...

Page 4: ...4 Step1 80 Step 2 81 Step 3 82 Installing Assembled Ceiling Canopy onto Assembled Frame 83 Step 1 84 Step 2 85 Step 3 86...

Page 5: ...50 83 875 x 54 829 Rail Length 110 65 110 Wall Extension 77 45 5 77 Bolt Torque Specifications Bolt Size and Type Recommended Torque 5 16 18 Hex Bolt 17 19 ft lbs 5 16 18 Button Head Cap Screw 15 17...

Page 6: ...6 Package Contents...

Page 7: ...Horizontal Frame Tube 1 Mid Upright Frame Tube 1 Rear Stabilizer Frame Strap 1 Front Stabilizer Frame Strap 2 3 Way Outside Corner Clamshell 2 3 Way Inside Corner Clamshell 14 Tee Clamshell 1 6 X 6 Ba...

Page 8: ...d 3 Main Upright Tubes for these steps Step 1 Place the Upper Horizontal onto a stable flat surface and orient as shown Step 2 Place the 3 Main Uprights as shown Upper Horizontal Rear of Van Front of...

Page 9: ...9 Parts Required 1 Lower Horizontal Tube and 1 Mid Upright Tube for these steps Step 3 Place the Lower Horizontal as shown Step 4 Place the Mid Upright as shown Lower Horizontal Mid Upright...

Page 10: ...Corner Clamshells 2 3 Way Inside Corner Clamshells and 10 Tee Clamshells for this step Step 5 Place the 3 Way Corner Clamshells and Tee Clamshells onto each intersection as shown 3 Way Corners 3 Way...

Page 11: ...2 Hex Bolts 27 5 16 18 Nyloc Nuts for this step Step 6 Fasten Clamshells with the fastener hardware as shown Note Reference detail views for proper assembly Reference A2 Reference A1 Reference A3 Onl...

Page 12: ...12 A1 Rear 3 Way Corner Clamshell Assembly A2 Front 3 Way Corner Clamshell Assembly A3 Tee Clamshell Assembly...

Page 13: ...d Stabilizers with the fastener hardware as shown Note Securely tighten all fasteners Refer to the Bolt Torque Chart in the Specifications section for proper torque specs 5 16 18 X 2 5 Hex Bolt Use Fl...

Page 14: ...14 A4 6 X 6 Basefoot Orientation A5 4 X 6 Basefoot Orientation...

Page 15: ...15 The Left Wall Frame is now assembled FRONT VIEW...

Page 16: ...16 REAR VIEW...

Page 17: ...Tube 1 Mid Upright Frame Tube 1 Rear Stabilizer Frame Strap 1 3 Way Outside Corner Clamshell 1 3 Way Inside Corner Clamshell 10 Tee Clamshell 1 6 X 6 Basefoot 1 4 X 6 Basefoot 28 5 16 18 x 2 Hex Bolt...

Page 18: ...Tube and 2 Main Upright Tubes for these steps Step 1 Place the Upper Horizontal onto a stable flat surface and orient as shown Step 2 Place the 2 Main Uprights as shown Upper Horizontal Rear of Van Fr...

Page 19: ...19 Parts Required 1 Lower Horizontal Tube and 1 Mid Upright Tube for these steps Step 3 Place the Lower Horizontal as shown Step 4 Place the Mid Upright as shown Lower Horizontal Mid Upright...

Page 20: ...e Corner Clamshell 1 2 Way Outside Corner Clamshell 1 2 Way Inside Corner Clamshell and 10 Tee Clamshells for this step Step 5 Place the 3 Way Corner Clamshells and Tee Clamshells onto each intersecti...

Page 21: ...2 Hex Bolts 25 5 16 18 Nyloc Nuts for this step Step 6 Fasten Clamshells with the fastener hardware as shown Note Reference detail views for proper assembly Reference A6 Reference A7 Reference A8 Onl...

Page 22: ...22 A6 Rear 3 Way Corner Clamshell Assembly A7 Front 2 Way Corner Clamshell Assembly A8 Tee Clamshell Assembly...

Page 23: ...7 Fasten Basefeet and Stabilizers with the fastener hardware as shown Note Securely tighten all fasteners Refer to the Bolt Torque Chart in the Specifications section for proper torque specs 5 16 18 X...

Page 24: ...24 A9 4 X 6 Basefoot Orientation A10 6 X 6 Basefoot Orientation...

Page 25: ...25 The Right Wall Frame is now assembled FRONT VIEW...

Page 26: ...26 REAR VIEW...

Page 27: ...18 X 1 Button Head Cap Screw 1 Left Wall Lower Bearing Rail 1 Left Wall Upper Bearing Rail 1 Right Wall Lower Bearing Rail 1 Right Wall Upper Bearing Rail 1 Left Bearing Rail Closure Stop 1 Right Bea...

Page 28: ...28 Parts Required 1 Assembled Left Wall Frame 1 Left Upper Bearing Rail 1 Left Lower Bearing Rail Step 1 Align Bearing Rails to Left Wall Frame as shown Left Upper Bearing Rail Left Lower Bearing Rail...

Page 29: ...29 Parts Required 8 5 16 18 X 3 Hex Bolts 8 5 16 Flat Washers 8 5 16 18 Nyloc Nuts Step 2 Fasten Bearing Rails to Frame with fasteners as shown...

Page 30: ...yloc Nuts Step 3 Assemble Closure Stop onto Lower Bearing Rail as shown 5 16 X 2 Hex Bolt 5 16 X 1 Button Head 1 Left Bearing Rail Closure Stop 1 5 16 18 X 2 Hex Bolt 1 5 16 18 Nyloc Nuts top onto Low...

Page 31: ...ackplate 2 20 X 2 Hex Bolts 4 Flat Washers 2 20 Nyloc Nuts Step 4 Assemble Snake Track Support onto Left Wall Frame as shown Note Securely tighten all fasteners Refer to the Bolt Torque Chart in the S...

Page 32: ...32 The Left Wall Bearing Rails and Snake Track Support are now assembled...

Page 33: ...Parts Required 1 Assembled Right Wall Frame 1 Right Upper Bearing Rail 1 Right Lower Bearing Rail Step 5 Align Bearing Rails to Right Wall Frame as shown Right Upper Bearing Rail Right Lower Bearing R...

Page 34: ...34 Parts Required 6 5 16 18 X 3 Hex Bolts 6 5 16 Flat Washers 6 5 16 18 Nyloc Nuts Step 6 Fasten Bearing Rails to Frame with fasteners as shown...

Page 35: ...loc Nuts Step 7 Assemble Closure Stop onto Lower Bearing Rail as shown 1 Right Bearing Rail Closure Stop 1 5 16 18 X 2 Hex Bolt 1 5 16 18 Nyloc Nuts Assemble Closure Stop onto Lower Bearing Rail as sh...

Page 36: ...Support Backplate 2 20 X 2 Hex Bolts 4 Flat Washers 2 20 Nyloc Nuts Step 8 Assemble Snake Track Support as shown Note Securely tighten all fasteners Refer to the Bolt Torque Chart in the Specificatio...

Page 37: ...37 The Right Wall Bearing Rails and Snake Track Support are now assembled...

Page 38: ...38 Cross Supports Assembly Parts Identification 3 Cross Support Frame Tubes 1 Spreader Bar 4 Tee Clamshells 16 5 16 18 X 2 Hex Bolts 16 5 16 18 Nyloc Nuts...

Page 39: ...39 Parts Required 1 Assembled Left Wall Frame 1 Assembled Right Wall Frame Step 1 Place assembled walls into van cargo area and tilt up towards van walls...

Page 40: ...40 Parts Required 2 Cross Supports 8 5 16 18 X 2 and 8 5 16 18 Nyloc Nuts Step 2 Install Cross Supports as shown Install fasteners at each corner Do not completely tighten fasteners at this step...

Page 41: ...rt Tube 1 Spreader Bar 4 Tee Clamshells 4 5 16 18 X 2 Bolts and 4 5 16 18 Nyloc Nuts Step 3 Assemble the Tee Clamshells onto the Spreader Bar and Cross Support Tube as shown Securely tighten all faste...

Page 42: ...Tee Clamshells onto Main Uprights as shown Temporarily secure in place with a zip tie at each Tee Clamshell leg Securely tighten fasteners at each corner of the Cross Support Tubes Note Securely tigh...

Page 43: ...Unistrut 1 Right Wall Unistrut 5 Unistrut Brackets 5 5 16 18 Unistrut Nuts 5 5 16 18 X 1 Hex Bolt 7 M8 X 1 25 X 20mm Cap Screw 20 5 16 18 Plus Nuts 1 Plus Nut Install Tool 1 5 16 18 X 2 5 Hex Bolt 20...

Page 44: ...ated Install Video for specific detailed instructions on aligning and fastening the frame into the van Fasten the Basefeet to the Van floor using the Plus Nuts and Plus Nut Installation Tool as instru...

Page 45: ...45 Step 2 Remove and disassemble Spreader Bar and Cross Support attached to Main Uprights...

Page 46: ...Nuts from disassembled pieces in Step 2 Also Required 4 5 16 18 X 2 Hex Bolts and 4 5 16 18 Nyloc Nuts Step 3 Assemble Cross Support as shown Securely tighten all fasteners Note Securely tighten all...

Page 47: ...47 The frame is now assembled...

Page 48: ...Identification Left Wall Panel Left Upper Sliding Rail Left Lower Sliding Rail 12 5 16 18 X 1 75 Hex Bolts 12 5 16 18 Nyloc Nuts 6 20 X 0 75 Button Head Cap Screw 8 20 Nyloc Nuts 1 10 32 X 0 75 Button...

Page 49: ...49 Left Wall Parts Identification Continued 1 Latch Handle 1 Thumb Lever 1 10 32 X 1 25 Button Head Cap Screw 1 Latch Handle Connecting Rod 2 Extension Springs...

Page 50: ...50 Parts Required 1 Left Wall Panel Step 1 Place the Wall Panel on a flat level surface and orient as shown Locate the Sliding Rail Mount holes Front of Van Rear of Van...

Page 51: ...el 1 Left Upper Sliding Rail 1 Left Lower Sliding Rail 12 5 16 18 X 1 75 Hex Bolts 12 5 16 18 Nyloc Nuts Step 2 Orient and install the Sliding Rails as shown Do not completely tighten the fasteners at...

Page 52: ...cknuts Step 3 Install fastener as shown Securely tighten the bolt with the first Nyloc nut Install the second Nyloc nut flush to the end of the bolt Note Securely tighten fastener Refer to the Bolt To...

Page 53: ...ts Required 2 20 X 0 75 Button Head Cap Screws 4 20 Nyloc Nuts Step 4 Install fasteners as shown Securely tighten the bolt with the first Nyloc nut Install the second Nyloc nut flush to the end of the...

Page 54: ...54 Parts Required 1 Extension Spring Step 5 Attach Extension Spring to Lower Sliding Rail and Wall Panel as shown Attach Spring between Nuts...

Page 55: ...s 4 20 Nyloc Nuts 1 10 32 X 1 125 Button Head Cap Screw 1 10 32 Nyloc Nut Step 6 Assemble Latch Handle as shown Securely tighten all 20 fasteners Tighten 10 32 Nyloc on Thumb Lever flush to the end of...

Page 56: ...56 Parts Required 1 Latch Handle Connecting Rod Step 7a Attach bent end of Connecting Rod through Cranklink as shown...

Page 57: ...57 Step 7b Attach clevis end of Connecting Rod to Thumb Lever As shown and secure with cotter pin Cotter Pin...

Page 58: ...58 Parts Required 1 Extension Spring Step 8 Attach one end of Extension Spring over bent end of Connecting Rod and the opposite end onto the wall panel fasteners as shown...

Page 59: ...59 Optional Left Wall Canopy Assembly Parts Identification 1 Left Wall Canopy 2 Canopy Brackets 9 20 X 0 75 Flanged Bolt 9 20 Nyloc Nuts...

Page 60: ...ts 9 20 X 0 75 Flanged Bolts 9 20 Nyloc Nuts Step 1 Install and fasten wall canopy and brackets as shown Securely tighten all fasteners Note Securely tighten fastener Refer to the Bolt Torque Chart in...

Page 61: ...61 The Left Wall Panel is now assembled Front View Rear View...

Page 62: ...62 Installing Assembled Left Wall Panel onto Assembled Frame Parts Required 1 Assembled Left Wall Panel 1 Assembled Framework Step 1 Align Sliding Rails to Bearing Rails as shown Rear View...

Page 63: ...63 Step 2 Depress Thumb Latch and lift lower latch paddle to slide the wall in...

Page 64: ...ts and associated Nyloc nuts from Step 2 of the previous Left Wall Assembly steps used to secure the Wall Panel to the Sliding Rail Note Securely tighten fasteners Refer to the Bolt Torque Chart in th...

Page 65: ...dentification Right Wall Panel Right Upper Sliding Rail Right Lower Sliding Rail 10 5 16 18 X 1 75 Hex Bolts 10 5 16 18 Nyloc Nuts 6 20 X 0 75 Button Head Cap Screw 8 20 Nyloc Nuts 1 10 32 X 0 75 Butt...

Page 66: ...1 25 Button Head Cap Screw 1 Latch Handle Connecting Rod 2 Extension Springs Refer to Left Wall Assembly steps to assemble the Right Wall Note Right Wall Assembly is a mirror image of the Left Wall As...

Page 67: ...Parts Identification 1 Right Wall Canopy 2 Canopy Brackets 9 20 X 0 75 Flanged Bolt 9 20 Nyloc Nuts Refer to Left Wall Canopy Assembly steps to assemble Right Wall Canopy Note Right Wall Assembly is a...

Page 68: ...68 The Right Wall Panel is now assembled Rear View Front View...

Page 69: ...g Assembled Left Wall Panel onto Assembled Frame steps to install Assembled Right Wall Panel onto Frame Note Securely tighten fasteners Refer to the Bolt Torque Chart in the Specifications section for...

Page 70: ...Flat Washer 6 5 16 X 18 Nyloc Nut 4 5 16 18 X 3 Hex Bolt 9 5 16 18 X 2 Hex Bolt 2 5 16 18 X 1 Button Head Cap Screw 1 Ceiling Bearing Rail 1 Left Bearing Rail Closure Stop 2 1 4 20 X 1 Flat Head Cap...

Page 71: ...Tube 4 Tee Clamshells 8 5 16 18 X 2 Hex Bolts 8 5 16 18 Nyloc Nuts Step 1 Assemble Cross Member onto Frame as shown Note Securely tighten fasteners Refer to the Bolt Torque Chart in the Specifications...

Page 72: ...sure Stop 1 5 16 18 X 1 Button Head Cap Screw 1 5 16 18 X 2 Hex Bolt 2 5 16 18 Nyloc Nuts Step 2 Assembled Closure Stop onto Bearing Rail as shown Note Securely tighten fasteners Refer to the Bolt Tor...

Page 73: ...nopy Bumper Stop and 2 20 X 1 Flat Head Cap Screws Step 3 Assemble Bumper Stop onto Bearing Rail as shown Note Securely tighten fasteners Refer to the Bolt Torque Chart in the Specifications section f...

Page 74: ...ng Rail 4 5 16 18 X 3 Hex Bolts 4 5 16 Flat Washers 4 5 16 18 Nyloc Nuts Step 4 Install Assembled Ceiling Bearing Rail onto Assembled Frame as shown Note Securely tighten fasteners Refer to the Bolt T...

Page 75: ...75 The Ceiling Bearing Rail is now assembled onto the frame...

Page 76: ...onal Ceiling Canopy Assembly Parts Identification 4 1 4 Flat Washer 3 20 Nyloc Nut 1 5 16 18 X 2 Button Head Cap Screw 1 Ceiling Canopy 11 20 X Flanged Bolt 1 Ceiling Canopy Front End 1 Ceiling Slidin...

Page 77: ...2 5 16 18 Nyloc Nuts Step 1 Assemble Canopy Front End to Ceiling Canopy as shown Fasten 5 16 18 X 2 Button Head Cap Screw securely to panel with first Nyloc Nut Tighten second Nyloc Flush to top of b...

Page 78: ...ng Sliding Rail and 8 20 X Flanged Bolts Step 2 Assemble Sliding Rail onto Ceiling Canopy Assembly as shown Note Securely tighten fasteners Refer to the Bolt Torque Chart in the Specifications section...

Page 79: ...py Latch Assembly Parts Identification 1 X 1 7 8 Bearing Pin 1 Canopy Latch Base 1 Canopy Latch Handle Adapter Tube 1 External Retaining Ring 6 20 X Button Head Cap Screws 2 20 Nyloc Nuts 1 Extension...

Page 80: ...py Latch Base 6 20 X Button Head Cap Screws and 2 20 Nyloc Nuts Step1 Assemble Canopy Latch Base onto Ceiling Canopy Assembly as shown Note Securely tighten fasteners Refer to the Bolt Torque Chart in...

Page 81: ...81 Parts Required 1 Latch Handle Adapter Tube 1 X 1 7 8 Bearing Pin and 1 External Retaining Ring Step 2 Assemble Latch Handle Adapter Tube to Canopy Latch Base as shown 1 2...

Page 82: ...82 Parts Required 1 Extension Spring Step 3 Attach Extension Spring to Canopy Latch as shown...

Page 83: ...83 Installing Assembled Ceiling Canopy onto Assembled Frame Parts Identification 1 Canopy Rail Bumper Stop 1 Canopy Handle 2 20 X Flanged Bolts...

Page 84: ...ng Canopy 1 Assembled Framework Step 1 Slide the Ceiling Canopy Assembly onto the Ceiling Canopy Bearing Rail as shown Push the Latch Handle Adapter Tube to activate the latch in the Sliding Rail and...

Page 85: ...Canopy Rail Bumper Stop and 2 20 X Flanged Bolts Step 2 Assemble Bumper Stop to Sliding Rail as shown Note Securely tighten fasteners Refer to the Bolt Torque Chart in the Specifications section for...

Page 86: ...86 Parts Required 1 Canopy Handle Step 3 Insert Canopy Handle into the Latch Handle Adapter Tube as shown Depress snap button and insert until button locks into Adapter Tube...

Page 87: ...87 Your WallSlide System is now assembled...

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