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Technical user manual SLC

 

General

 

www.cargofloor.com 

 
 

 www.cargofloor.com   

Page 2

 

 Version 01 / July 10

th

, 2017 

IMPORTANT RECOMMENDATIONS AND GUIDELINES 

 
Before putting the Cargo Floor loading and unloading system into operation, follow the recommendations 
provided below and check the specified checkpoints to avoid damage to the Cargo Floor system and the 
vehicle. 
Please review the important instructions before operating the Cargo Floor system and loading cargo into 
the vehicle. Likewise, before loading cargo, check the operation of the various control switches/valves to 
familiarise yourself with how the system works. We strongly recommend that you perform these checks 
when picking up the vehicle from the dealer so that your skilled supplier can answer your questions and 
provide you with any necessary advice or guidance you may require. 
 

Important:

  

 

Always check that the selected loading or unloading direction is actually activated and occurring!! 

 

If the system fails to start, turn off the Cargo Floor system and the hydraulic pump and follow the 
recommendations and guidelines provided below. Do not repeatedly try to start the system as this 
may result in damage to your Cargo Floor system and/or vehicle. 

 

After use, turn off the Cargo Floor system and hydraulic pump. Set switches to the "0" position and 
the lever in neutral. 

 
In case of doubt or uncertainty about these recommendations and guidelines, always contact your dealer 
or an official workshop. 
 
The Cargo Floor system comes standard with an operating manual, but is this has not been supplied, 
please contact your dealer or download it from the official Cargo Floor website: www.cargofloor.com, 
download. 
 
A) 

Always open the vehicle's doors before turning on the hydraulic pump. Note!  Build-up of pressure 
against the doors can open them with force. Also some of the cargo can fall out of the vehicle by 
itself after opening the doors, therefore KEEP CLEAR AT ALL TIMES, product could fall on top of 
you! Both could result in damages and/or injuries! It is always advisable to use the pneumatic door 
lock, if provided.  

B) 

1. Check that the vehicle's (quick-detachable) couplings are properly connected to the P (Pressure 
line) and the T (tank/return line). Also check that the couplings are fully tightened or slid completely 
into each other.  

 

IMPORTANT: the pressure and return line connectors may not be reversed or exchanged

 

to 

prevent dirt or water from entering the lines when connecting them! 

 

2. Before connecting, check that the non-return valves can open easily (check: the non-return 
valves should open easily when pressed with the finger, if not, potential pressure build-up in the 
hydraulic lines may be preventing the system from starting).  

 

NOTE: Incorrectly connected or unopened hydraulic couplings will cause serious damage to the 
Cargo Floor system and the vehicle. 

C) 

The vehicle (pump) must be fitted with a pressure relief valve that is set at the maximum pressure 
according to the system, see the technical specs. If fitted, check that the dual-function lever 
(function: tipper/Cargo Floor) is in the Cargo Floor position. Pressure may not exceed the 
maximum adjusted and allowable operating pressure of the Cargo Floor system. An incorrectly 
adjusted pressure relief valve can cause damage to the Cargo Floor system and the vehicle. 

D) 

During operation, the (hand)brake of the vehicle must always be applied. You must, however, 
move the vehicle forward on time to unload it quickly in order to prevent unnecessary strain and 
wear to the floor and the vehicle. 

E) 

Use of a wireless remote control is permitted only if it is fully tested before the start of each loading 
or unloading operation. Always check if the function you have selected is actually activated and 
taking place. If, for example, you have accidentally pressed the load function when you actually 
meant to press the unload function, irreversible damage may occur to the Cargo Floor system and 
the vehicle. 

F) 

During operation of the Cargo Floor system, all existing STOP and control knobs/levers must be 
freely accessible. 

 

Summary of Contents for CF500 SLC

Page 1: ...BLE OF CONTENTS GENERAL 1 Important recommendations and guidelines 2 Health and safety short list 5 Emergency stop 5 Start up check list before operation unloading loading 5 Stickers 6 How to check th...

Page 2: ...T ALL TIMES product could fall on top of you Both could result in damages and or injuries It is always advisable to use the pneumatic door lock if provided B 1 Check that the vehicle s quick detachabl...

Page 3: ...he Cargo Floor system and the hydraulic pump must be shut down immediately Subsequently check all the checkpoints before switching the pump and the Cargo Floor system back on To prevent the oil from o...

Page 4: ...the oil is too hot as this will irreversibly cause damage to the Cargo Floor system and the other hydraulic components WARNING TOUCHING OVERHEATED OIL AND COMPONENTS CAN CAUSE BURNS AND INJURIES Opti...

Page 5: ...on on one of the control switches By turning all switches to position 0 By putting the handle of the control valve in the middle 0 position only B and A control Turning off the PTO pump engine Turning...

Page 6: ...July 10th 2017 STICKERS This WARNING STICKER DECAL has been supplied with the drive unit in two fold It should be attached near the control box and on the rear door in such a way that it is easy to r...

Page 7: ...e 7 Version 01 July 10th 2017 C STICKERS DECALS ON THE CONTROL BOX ONLY WITH B AND E CONTROL STICKERS DECALS ON THE SWITCHES Switch B control Switch B control Switch E control Switch E control D STICK...

Page 8: ...of the floor moves simultaneously towards the open rear doors of the trailer The 3 individual movements go the opposite way towards the front headboard of the trailer LOADING The complete surface of...

Page 9: ...loading position Non electrical B control B control with loading stop unloading over a manual handle with unique S detent mechanism in order to determine loading stop unloading position on off switchi...

Page 10: ...sed to power the Cargo Floor system must comply with the following specifications CF500 SLC CF100 SLC CF500 SLC Power Speed CF3 LP 2 CF600 HDC CF800 Advised pump capacity l min gpm 110 29 70 18 180 48...

Page 11: ...ating temperature range is between 15 and 40 C 59 and 104 F Note The suggested maximum viscosity value for start up is 1000 cSt Temperature below 25 13 F degree Celsius Use the following warm up proce...

Page 12: ...com Page 12 Version 01 July 10th 2017 IDENTIFICATION PLATE Attention With all communications we will ask for the system number Fill out your system number here to have it present at all times Underne...

Page 13: ...6 1 3 10 Advised pump capacity Flow ltr min gpm 110 29 70 18 5 180 47 6 130 34 110 29 110 29 Pressure bar psi 250 3 625 200 2 900 250 3 625 175 2 538 220 3 200 250 3 625 Max pump capacity Flow ltr min...

Page 14: ...Specifications of the screws M12 x 30 countersunk screws with hexagon socket class 10 9 galvanized DIN 7991 dacromet The torque is 100 140 Nm 72 105 lbf ft Regular checks and preventive maintenance T...

Page 15: ...that the threaded rod 1 is fastened securely to the switching valve with pressing and pulling the stroke is exactly 12 mm 0 5 If not then screw the threaded rod 1 as far as possible into the plunger a...

Page 16: ...caused by overheated oil T max 70 C 158 F Malfunction caused by overloading or injudicious use Malfunction caused by improper repair work or repair work which is carried out by third parties Malfuncti...

Page 17: ...strict liability in tort and negligence Any defective part s must be shipped freight prepaid to your dealer who will contact Cargo Floor B V Except as expressly set forth above Cargo Floor B V makes...

Page 18: ...Floor in the position stop 0 if the handle is in the position 1 or 2 the system immediately starts to move when the pump PTO is activated LOADING UNLOADING FUNCTION PRECHECK BE CAREFUL when starting t...

Page 19: ...Technical user manual SLC A control www cargofloor com www cargofloor com Page 19 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM A CONTROL...

Page 20: ...stem is insufficient Too much load Unload part of load with crane Pollution between the Floor profiles Clean Frost Thaw 4 Individual movement is incorrect when unloading With a full and empty trailer...

Page 21: ...OADING UNLOADING FUNCTION PRECHECK BE CAREFUL when starting the pump pto the floor could start moving immediately In certain configurations the functions can be different from the standard situation a...

Page 22: ...lways returns to 0 position This is necessary to prevent conflict situations arising when using the CF4 remote control Mounted below the CF3 switch is a connector to which the CF4 switch or the RX REC...

Page 23: ...tton A for 2 seconds Led 1 2 4 and 5 will light up briefly Led 4 will start to blink if there is a connection between the remote control and the app receiver The transmitter will automatically switch...

Page 24: ...always deactivated to the original non activated position Activation of the manual override ON Remove the yellow security clip and turn in clockwise the red button on top of the on off GS02 solenoid...

Page 25: ...Technical user manual SLC B control www cargofloor com www cargofloor com Page 25 Version 01 July 10th 2017 ELECTRICAL CIRCUIT DIAGRAM B CONTROL...

Page 26: ...Technical user manual SLC B control www cargofloor com www cargofloor com Page 26 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM...

Page 27: ...ment is difficult and or incorrect with a full trailer Pressure control valve Tipper valve Turn tipper valve in correct position Pressure control valve pulling vehicle max pressure too low Measure max...

Page 28: ...OF E CONTROL SWITCHES PRECHECK BE CAREFUL when starting the pump pto the floor could start moving immediately In certain configurations the functions can be different from the standard situation as de...

Page 29: ...sing when using the CF8 remote control Mounted below the CF7 switch is a connector to which the CF8 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF7 swi...

Page 30: ...tton A for 2 seconds Led 1 2 4 and 5 will light up briefly Led 4 will start to blink if there is a connection between the remote control and the app receiver The transmitter will automatically switch...

Page 31: ...ivation of the manual override ON Turn out counter clockwise the red button on top of the GS02 solenoid until the click and place back the yellow security clip The system switch off Activation of the...

Page 32: ...Technical user manual SLC E control www cargofloor com www cargofloor com Page 32 Version 01 July 10th 2017 ELECTRICAL CIRCUIT DIAGRAM E CONTROL...

Page 33: ...Technical user manual SLC E control www cargofloor com www cargofloor com Page 33 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM...

Page 34: ...gh heat dissipation and capacity loss Flow independent choke As an option a flow independent choke can be supplied variable choke article number 7370106 The standard mounted choke can simply be change...

Page 35: ...n correctly Plunger moves with difficulty due to molten seal Replace seals operation plunger 3 Starts immediately after switching on the PTO Switch CF7 Switch movement blocked in the on position Remov...

Page 36: ...ion in coil Activate manual override G02 temporarily and or repair power supply 8 Floor loads when choosing loading and unloading Solenoid valve G02 loading unloading Manual override G02 is activated...

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