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Composite-ARF Yak 55

(2.1m/83”)

[email protected]

4

Make sure that the plane is secured properly
when you start up the engine. Have a helper hold
your plane from the tail end, or from behind the
wing tips, before you start the engine. Make sure
that all spectators are behind, or far in front, of the
aircraft when running up the engine. 

Make sure that you range check your R/C system
thoroughly before the 1st flight. It is absolutely
necessary to range check your complete R/C
installation first WITHOUT the engine running.
Leave the transmitter antenna retracted, and
check the distance you can walk before ‘fail-safe’
occurs. Then start up the engine, run it at about
half throttle and repeat this range check with the engine running. Make sure that there is no
range reduction before ‘fail-safe’ occurs. Only then make the 1st flight. If the range with engine
running is less then with the engine off, please contact the radio supplier/engine manufacturer
and DON’T FLY at that time.

Check for vibrations through the whole throttle range. The engine should run smoothly with no
unusual vibration. If you think that there are any excessive vibrations at any engine rpm’s, DON’T
FLY at this time and check your engine, spinner and propeller for proper balancing. The light-
weight sandwich composite parts don’t like too much vibration and they can suffer damage. The
low mass of all the parts results in a low physical inertia, and any excess vibrations can affect
the servos and linkages.

General Information about

fully-composite aircraft structure

All the parts are produced in negative molds, manufactured using vacuum-bagged sandwich
construction technology. All parts are painted in the molds, either single color or designer
schemes. A production method called TAVS (Total Area Vacuum Sandwich), enables us to pres-
ent this aircraft with incredible built-in strength, while still being lightweight, and for a price that
nobody could even consider some years ago. This production process has huge advantages, but
a few disadvantages also. These facts need to be explained in advance for your understanding.

Description of Parts

The Wings:

The wings are made in negative moulds, fully vacuum bagged, using only 2 layers of 2 oz. cloth
in combination with a very hard 2 mm foam sandwich to form a hard and durable outer skin.

The ailerons are elastic-hinged already for you - laminated
in the mould and attached to the wing with a special nylon
hinge-cloth, sandwiched between the outer skin and the
foam. This nylon hinge is 100% safe and durable. You will
never have to worry about breaking it, or wearing it out.
There is no gap at all on the top wing surface, and there is
a very narrow slot in the bottom surface, where the aileron
slides under the main wing skin during down throw. This
means that the hinge axis line is on the 

top

surface of the

NO !!!

NO

NO

DANGER ZONES

Secure the plane

before starting

the engine.

Summary of Contents for Yak 55SP

Page 1: ...techsupport composite arf com Composite ARF Yak 55 2 1m 83 Instruction Manual Composite ARF Yak 55SP 2 1m 83 TAVS Technology version 1 0...

Page 2: ...in a position to influence the way you build and operate your model and we have no control over the methods you use to install operate and maintain the radio control system components For this reason...

Page 3: ...systems function correctly and be sure to carry out a range check The first time you fly any new model aircraft we strongly recommend that you enlist the help of an experienced modeller to help you ch...

Page 4: ...er damage The low mass of all the parts results in a low physical inertia and any excess vibrations can affect the servos and linkages General Information about fully composite aircraft structure All...

Page 5: ...se are already set in the molds so that no adjustment is necessary The all composite combined firewall and exhaust tunnel is factory installed and aligned for your convenience and contributes greatly...

Page 6: ...mills 10 Sandpaper various grits and Permagrit sanding tools high quality 11 Carpet bubble wrap or soft cloth to cover your work bench most important 12 Clear Car wax polish for protecting painted are...

Page 7: ...we list here are highly recommended parts and have been thoroughly tested 1 Power servos min 5 We highly recommend JR 8511 8611 s or Futaba S9351 s for the ailerons elevators rudder 2 3 metal servo ou...

Page 8: ...the large control surfaces do the trick The most impressive maneouvers can be flown very easily It feels light and large agile and responsive There is nothing that the 2 1m Yak can t do Moving batter...

Page 9: ...t with alcohol or similar before gluing to make a perfect joint It is very important to prepare the inside of the fuselage properly by roughing up and cleaning the surface before gluing any parts to i...

Page 10: ...dimple in the bottom of the carbon legs and then fit the carbon legs into the molded recess on the back of each wheel pant and drill 4mm thru the wheelpant also using the hole in the leg to ensure cor...

Page 11: ...ethods of securing the canopy frame to the fuselage However we highly recommend that you use the method shown here using 4 plywood tongues secured with M4 bolts and T nuts as it is rat tle free resist...

Page 12: ...st a little very thick 30 minute epoxy and micro bal loons mixture Be careful that the epoxy doesn t seep thru the slots and glue the frame to the fuselage When cured remove the canopy frame and reinf...

Page 13: ...rops can be cleaned up with water before it cures Whichever method you chose make sure to bolt the canopy frame in it s final position on the fuselage while the canopy glue dries to ensure that it can...

Page 14: ...ide against the fibreglass flange Apply one drop of thick CA to each T nut to hold in position then remove the cowl carefully and secure properly with some 30 min epoxy and micro balloons mixture You...

Page 15: ...The elevators can travel more than 45 degrees and if you are going to use the maxi mum throw for 3D manoeuvres we strongly rec ommend hi torque digital servos like JR8411 8511 8611 or Futaba S9351 It...

Page 16: ...just the position of just one of the slots slight ly forward or backward as necessary so that the clevise holes in the horn are exactly perpendicu lar to the hinge axis when the elevator is in the neu...

Page 17: ...100mm out from the root of the stab thru the bottom surface the ply reinforce ment the fibreglass sleeve and the bottom of the carbon tube Tap the hole M3 Remove the carbon tube and glue in the M3 T...

Page 18: ...e Yak which definitely needs a hi torque power servo of at least 12kg torque and we recommend the digital JR Graupner 8511 8611 8811 or Futaba S9351 for this very important control surface The servo i...

Page 19: ...p at the front that goes over the hooks on the output arms and a quick link with turnbuckle and locknut at the rudder end We cross the wires over in the fuselage as then the exit slots are further bac...

Page 20: ...evator horns making sure that the clevise holes are perpendicular to the hinge axis which is about 3mm behind the slot in the bottom of the wing skin As before we advise you to fit just one horn first...

Page 21: ...x 10mm Finally make up the linkages from the M3 x 45mm threaded rods supplied with 2 clevises and 2 x M3 locknuts for each Important The clevise should be on the inner hole of the servo extension arm...

Page 22: ...ack of washers between the back face of the motor stand offs and the front of the plywood firewall The firewall consists of 2 milled 3mm plywood sheets The larger one must be glued to the inside of th...

Page 23: ...move the front firewall from the fibreglass bulkhead and rough up and clean the gluing surfaces of both ply firewalls and both surfaces of the black fibreglass Now glue both plywood firewalls into pos...

Page 24: ...d and these are available as an optional set from Composite ARF as well as the DA 50 This com bination gives the engine a nice throttle response a perfect mid range and increases top end power slightl...

Page 25: ...ations transferred to the airframe Glue the 2 small ply doublers to the ends of the pipe support which will take the 2 sheetmetal screws for the spring that secures the pipe Screw in the sheetmetal sc...

Page 26: ...rtical back face The photos show how the parts are assembled and the completed unit is then glued on top of the fibreglass wing spar tube in the centre of the fuselage with epoxy and micro balloons mi...

Page 27: ...filling close for flight Throttle servo Included in the kit is a CNC milled plywood throt tle servo mount and you can fit this in any suit able position for your motor set up However we strongly advi...

Page 28: ...e motor ignition battery ignition switch and gas engine ignition unit as far away as possible from the Receiver and Antenna Batteries and Switches As this model has 5 or 6 powerful digital servos we h...

Page 29: ...l to fix all your batteries securely Make extra sure that no fuel tubes or cables can come in contact with hot exhausts Fuel proofing If fitting a gas or glow motor we highly recommend that you protec...

Page 30: ...plane you can move it backwards up to 15mm but this is definitely a 3D Freestyle CG setting and should not be used for the first flights With this rearward CG you will need to use the high rate contr...

Page 31: ...s Aileron throw for high rate is 55mm up and down Use at least 30 exponen tial for high rate For low rate you should decrease the throw to the top to 35mm and the bottom to 38mm Yes this is a reversed...

Page 32: ...or 1 Rudder 1 Cowling 1 Canopy Frame 1 Clear Canopy 1 Pair wheel pants 1 Pair landing gear legs carbon 1 Aluminum Wing tube 30 x 1 4 x 790mm wing spar 1 Carbon Stab tube 14 x 1 x 275mm stab spar 1 Set...

Page 33: ...s 2 Allen Bolts M3 x 12mm to secure stab tube into stabs 2 T nuts M3 to secure stab tube into stabs 2 M3 washers for stab securing bolts 8 Sheetmetal screws 2 9 x13mm to attach servos to plywood mount...

Page 34: ...Composite ARF Yak 55 2 1m 83 techsupport composite arf com 34 Standard Wood parts included in the kit Standard Hardware included in the kit Version 1 0 Mike C 14 Dec 2007 Mac...

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