Carefree Alpine Slideout Cover Service Manual Download Page 10

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LPINE

LIDEOUT

OVER

Service

Manual

Carefree of Colorado

070017-301r3

ART

UMBER

ISTING

ART

UMBER

ERIAL

UMBER

OCATION

LLUSTRATED

ARTS

IST

Item Part

Number

Description

Notes

See Note 3

Endcap and Mounting Tube Assy, LH

42"-204"

R001905XXX Endcap

and

Mounting Tube Assy, LH

205"-336"

R001903XXX Endcap,

See Note 3

Endcap and Mounting Tube Assy, RH

42"-204"

R001906XXX Endcap

and

Mounting Tube Assy, RH

205"-336"

R001904XXX Endcap,

R001902XXX

Plug

pkg of 2

SG0027-WHT

Cradle, Roller Support, White

pkg of 2

SG0027-BLK

Cradle, Roller Support, Black

pkg of 2

610900-xxx.xx Roller

Tube

R012030-001

Spindle Assy, LH

R001859

Spring Assy, RH

Standard

R001859XL

Spring Assy, RH

R041481-001

Spring Sleeve, used with single slot roller tube

R012546-505

Bracket, Mounting Kit, Tall

White

R012546-506

Bracket, Mounting Kit, Tall

Black

R012545-505

Bracket, Mounting Kit, Short

White

R012545-506

Bracket, Mounting Kit, Short

Black

610700xxx Awning

Rail

R001925-XXX

Hardware Pack, Standard

not shown

R001926-XXX

Hardware Pack, XL

not shown

Notes:

1. xxx = Length in inches; XXX = Color, WHT = White, BLK = Black
2. Bracket kits (items 11 & 12) contain 2 brackets and attaching hardware. Awnings for box lengths

205" or longer requires 2 kits.

3. For Endcap and Mounting Tube replacements for standard length awnings, order complete arm kit:

KG25S15 – White with short bracket

KG25T15 – White with tall bracket

KGJVS15 – Black with short bracket

KGJVT15 – Black with tall bracket

AL501

AL011

Carefree of Colorado

Dt : 1234
Sn : 1234567890
Pn : 123456789X

On Roller Tube

Summary of Contents for Alpine Slideout Cover

Page 1: ... precautions in this manual can result in personal injury and or cause the product to not operate properly TABLE OF CONTENTS Product Overview 1 Specifications 1 Canopy Replacement 2 Spring Replacement 4 Standard Maintenance 4 Fabric Care 7 Mildew 7 Pooling 7 Hardware Maintenance 7 Roller Tube Noise 7 Part Number Listing 8 Part Number Serial Number Location 8 Illustrated Parts List 8 ...

Page 2: ...MATION This is the safety alert symbol It is used to alert individuals to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate...

Page 3: ...on is approximate Actual weight may vary based on specific installation details NOTICE When installing the awning it is important that the correct awning length is used and that the brackets are positioned so that the arms are fully engaged in the mounting brackets as shown Failure to mount the awning with the arms fully engaged can result in the anti billow lock not functioning properly and allow...

Page 4: ...ing out 4 For XL models Remove the 1 4 x 3 8 screws from the cradles and rotate the cradles out from the roller tube 5 Remove the end plugs and 10 shoulder screws from the endcaps one in each endcap 6 Remove the screws 2 holding the RH endcap and set aside 7 Hold the roller tube and remove the RH endcap from the roller tube and support extrusion 8 Pull the roller tube from the LH end cap 9 Unroll ...

Page 5: ...ube should be oriented with the head of the spring lock pin pointing up on the RH side NOTE Ensure that both return springs inside the endcap are above the spindle rollers 22 Slide the RH endcap over the spindle of the roller tube Align the rollers inside the guides of the endcap 23 Align the endcap with the extrusion and secure the endcap to the extrusion using the screws removed previously Do no...

Page 6: ...oller to align the holes The locking pin is a 3 16 x 1 1 4 cotter pin or equivalent Place tape over the head of the pin to avoid the pin coming out 3 For XL models Remove the 1 4 x 3 8 screws from the cradles and rotate the cradle out from the roller tube 4 Remove the end plugs and 10 shoulder screws from the endcaps one in each endcap and save 5 Remove the screws 2 holding the RH endcap and set a...

Page 7: ...are drive screw that attaches the spindle assembly and the 10 x 2 flat head screw that secures the fabric and save 11 Remove the spring assembly from the roller tube and set aside 12 Insert the new spring assembly and secure to the roller tube with the 8 x 1 screw removed previously 13 Install the 10 x 2 FHSD screw through the fabric slot hole and polycord The screw must be positioned to thread in...

Page 8: ...his can cause the fabric to sag and not roll up correctly when the room is closed 19 Slide the roller tube into the LH endcap Align the rollers inside the guides of the endcap The roller tube should be oriented with the head of the spring lock pin pointing up on the RH side NOTE Ensure that both return springs inside the endcap are above the spindle rollers 20 Slide the RH endcap over the spindle ...

Page 9: ...d polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the canopy Pooling Wh...

Page 10: ...10 R041481 001 Spring Sleeve used with single slot roller tube 11 R012546 505 Bracket Mounting Kit Tall White 2 R012546 506 Bracket Mounting Kit Tall Black 2 12 R012545 505 Bracket Mounting Kit Short White 2 R012545 506 Bracket Mounting Kit Short Black 2 13 610700xxx Awning Rail 14 R001925 XXX Hardware Pack Standard not shown 15 R001926 XXX Hardware Pack XL not shown Notes 1 xxx Length in inches X...

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Carefree Alpine Slideout Cover, Service Manual

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