CARBON OFFROAD CARBON WINCH User Manual Download Page 11

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WINCH USE BASIC STEPS 

Below are the basic steps to winching please read and understand all safety instructions before winching. It 
is strongly advised you attended an accredited winch and 4wd recovery course before attempting a recovery.

-   Turn the winch clutch handle to free spool and pull 

out the rope and hook.

-   Connect the hook to a suitable mounting point with 

the use of rated recovery gear.

-   Use a winch damper blanket for additional safety 

(as close to the hook as possible)

-   Turn the winch clutch handle back to the engaged 

position

-   Turn the isolator switch to the on position

-   Use either the wired or wireless remote controls to 

operate the winch

-   Make sure you operate the winch from the safety of 

inside your vehicle and ensure others are well clear 
from the winching area.

-   Make sure your vehicle is running as the winch will 

drain the battery very quickly

-   Proceed safely to use the winch intermittently 

ensuring you do not exceed the maximum 30 sec 
on, min. 30sec off. If the winch motor is labouring 
and becoming hot use a pulley block to half the 
strain on the winch motor, rope and vehicle chassis.

-   Make sure you use the winch hand saver when 

winding the winch rope back onto the drum after 
the recovery.

-   Turn the isolator switch back to the off position for 

safety.

WARNING:

 The rope may break before the winch 

stalls. For heavy loads, use a pulley block to reduce 
the load on the rope. 

WINCHING TECHNIQUES AND SAFETY

After reading and understanding this manual, please learn to use your winch by attending an accredited 4wd winch 
recovery course. After installing the winch, practice using it so you will be familiar with it when the need arises. 

-   DO NOT ‘move’ your vehicle to assist the winch 

during a winch recovery. The combination of the 
winch and vehicle pulling together could overload 
the rope and the winch. 

-   Always stand clear of the rope, hook and winch. 

In the unlikely event of any component failure, it’s 
best to be out of harm’s way. 

-   Inspect the rope and equipment frequently, a 

frayed synthetic rope with broken strands must be 
replaced immediately. 

-   Always replace the rope with the identical 

replacement parts. Periodically check the winch 
installation to ensure that all bolts are tight, due to 
vehicle vibrations.

-   Use riggers gloves or equivalent when handling 

rope. DO NOT LET THE SYNTHETIC ROPE SLIDE 
THROUGH YOUR HANDS. 

-   Never use the winch with less than 5 turns of 

synthetic rope on the drum as the rope end 
fastener will not withstand the full load. 

-   For safety of you and others keep clear of the 

winch, the rope/hook during operation.

-   Never put your fingers through the hook. If your 

fingers become trapped in the hook, you could lose 
your finger. ALWAYS USE THE HANDSAVER when 
guiding the synthetic rope in or out (See figure 3)

-   Never obscure the winch warning instruction labels 
-   Always operate the winch with an unobstructed 

view of the winching operation. 

-   Recovery equipment such as hooks, pulley blocks, 

straps, etc. should be rated for the winching task 
and be inspected for damage after every use. 

-   Never release the free spool clutch under load 
-   Never work on or around the winch drum area 

while the winch is under operation or load

-   Do not operate the winch while under the influence 

of drugs, alcohol or medication.

-   Always disconnect the winch battery leads 

before working in or around the winch drum 
area to prevent the winch from being turned on 

accidentally. 

-   During a winch recovery, slowly take up the rope 

slack until it becomes taut. Stop, recheck all 
winching connections. Be sure the hook is properly 
seated. If a Winch extension or Tree strap is used, 
check the attachment to the anchor point. 

-   When using your winch to recover another vehicle, 

place the vehicle transmission into neutral, set the 
vehicle brake, and chock all wheels. 

-   Do not use the winch to hold loads in place. Use 

other means of securing loads such as rated tie 
down straps. 

-   Use only the supplied switches, remotes and 

accessories. The use of non-factory approved 
components may cause injury or property damage 
and could void your warranty.

-  

 WARNING:

 Do not machine, weld or modify any 

part of the winch. Such alterations will weaken the 
structural integrity of the winch and will void your 
warranty. 

-  

 DANGER

: Do not connect the winch to A/C current 

240V (mains power) This is an automotive 12 or 24 
volt winch dependent on which type you purchased 
- Electrical shock or death and motor burnout will 
occur. 

-  

 DANGER:

 Never allow shock loads to be applied to 

the winch or the rope.

WARNING:

 Use caution when pulling or lowering a 

vehicle up and down a ramp or incline. Keep people, 
pets and property clear of the path of the load and 
also in the winch area danger zone between the 
anchor point and the vehicle.

DANGER:

 Never use your winch for lifting or moving 

people.

DANGER:

 Your winch is not intended for overhead 

hoisting operations.

Summary of Contents for CARBON WINCH

Page 1: ......

Page 2: ...ns in your vehicle at all times for reference It is highly recommended that you undertake an off road winch training course from a reputable company before using the winch This manual is not intended...

Page 3: ...unsafe practices The following symbols on the product and in the Owner s manual are used WINCH INSTALLATION SAFETY WARNINGS Correct installation of your winch is a requirement for correct operation It...

Page 4: ...ch to either a bench or a suitable strong object the winch cradle works well so you can safely test its operation CAUTION Do not test the winch unless it s secured or mounted as the winch rope can gra...

Page 5: ...centralising it into position ensuring it seats into the bushings and seals correctly Turn the drum while seating into position Once the drum is seated place the motor on top of the drum verifying th...

Page 6: ...e winch in this manner You must consult the OEM winch cradle installation manual from your vehicle manufacturer for confirmation WARNING Do not unspool the rope and wind back on the other way this may...

Page 7: ...vertightened it can turn the lug internally of the motor and crack the internal motor terminals This is an incorrect installation and not covered under warranty To prevent this from happening use two...

Page 8: ...in threading it through the rope thimble then secure with the supplied split pin Push the split pin through the hole at the end of the pin and bend back onto itself using pliers Make sure the pin cann...

Page 9: ...to storage with it still on Replacement of Batteries If the light doesn t flash after holding down the two buttons you will need to replace your batteries Replacement batteries requires 2 x 23A or A23...

Page 10: ...onsiderable winching is performed with the engine off the battery may be too weak to restart the engine FREESPOOL OPERATION The clutch on this winch is a rotating ring gear style it has multiple holes...

Page 11: ...THETIC ROPE SLIDE THROUGH YOUR HANDS Never use the winch with less than 5 turns of synthetic rope on the drum as the rope end fastener will not withstand the full load For safety of you and others kee...

Page 12: ...d caution in operating a winch MAINTENANCE SCHEDULE Please carry out all inspections listed below on the schedule and inspections they are divided into before every use monthly and 3 monthly Clean all...

Page 13: ...1 27 Connect plate 1 28 Bottom plate 1 29 solenoid 1 30 Control box 1 31 Rubber cover 1 CARBON WINCH SCOUT PRO EXTREME DUTY SERIES CW XD12 CW XD15 PARTS LIST ASSEMBLY DIAGRAM Part Description Quantit...

Page 14: ...For premium recovery gear suspension and other 4x4 accessories please visit CARBONOFFROAD com au...

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