background image

a. 

Replacing the evaporator fan   

                1>.Remove the shelf holde fixing screws, and remove the shelves. See 

(Fig.1, Fig.2 ,Fig.3,Fig.4)

 

2>.Remove the air duct board. See

(Fig.5) 

3>.Remove the fan fixing screws (1

2

3

4

),

and replace the fan. See 

(Fig.10)

 

 

 

b.  Replacing  the  condenser  fan  (different  model  may  have  different  fan  position,  but  the  procedure  for 

replacement is the same)

 

1>. Remove clip (A)

then take off the electrical box cover of the compressor. See 

(Fig.11)

 

                          2>. Mark the two ends of the power cord of the fan (this is important to ensure replacement is correct),and 

then removes the power cords

C

D

(The figure is as per 

ZEL

 compressor; different compressor 

may have different power cord positions, see 

(Fig.11)

 

                          3>. Remove the two screws under the fan

1

2

and remove the condenser fan. See 

(Fig.11)

 

                          4>. Remove the four fan securing screws

3

4

5

6

),

and replace the fan. See 

(Fig.11.1) 

                        5>. Re-assemble the unit 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  Refrigerant jet noise 

             

If there is continuous noise like a water spray  from the capillary,  the end  of capillary  is in  the  wrong position,  or 

there are rough edges on the end of the capillary. 

              1>.Heat  the  soldered  joint  of  the  capillary

A  of  Fig.8  and  Fig.9,  Fig.9.1

then  remove  the  capillary  from  the 

evaporator and smooth the end with an eraser (Caution: Do not allow any particles into capillary unit

 

2>.Replace  the  capillary  into  the  evaporator,  then  solder  it  back  into  the  correct  position  (not  exceeding 

15mm in the evaporator) and pack the joint with anti vibration compound 

3>. Recharge with refrigerant. See 

(Page7)

 

 

  Capillary vibration noise 

          Fault: Hight frequency impact noise in capillary zone 

        Caused by either:   

1>.  The  capillary  being  insert  too  deep  int  the  evaporator,  so  when  the  refrigerant  is  jetting,  the  end  of 

vibration capillary will hit the inside of the evaporator. 

2>. Vibration from the capillary touchig the inside of the cabinet or air duct board, then when refrigeran is 

jetting. 

            How to repair this problem   

Summary of Contents for JLWF301

Page 1: ......

Page 2: ......

Page 3: ...nel 1 18 DG13 1 2 Humid box 1 19 DG15 26 Wooden shelf A9 4 20 DG15 25 Stainkess Steel edge for wooden shelves 4 21 DG15 26 1 Wooden shelf A9A 1 22 DG13 411 cylinder knop 1 23 M130 001 Gasket 1 24 DG14 116 S Door Axis 1 25 DG23 142 Door 1 26 DG15 27 Wooden shelf 1 27 DG13 130 Button 4 28 DG13 353 Airproof slice 1 29 DG22 395 Electrical box 1 30 DG14 167 SR Lower hinge module 1 31 DG13 6 11 Cabinet ...

Page 4: ...JLWF301 Caple Single zone wine cabinet Caple Single zone wine cabinet Service Manual ...

Page 5: ...rm the electrical supply to prevent electrical shock Preparation before maintenance Tools 1 Pliers 2 Phillips head screwdrivers 3 Process pipe 4 Electrical Multi meter 5 Amp meter 5A caliper cable type 6 Electrical soldering iron 7 Wire strippers 8 Seal pliers 9 Scissors Equipment 1 Vacuum pump 2 Soldering iron for copper pipes 3 Gas meter Cooling system fault How to Evaluate the fault Page 3 How ...

Page 6: ... Fault finding by the self check mode Page 12 Sensor fault Page 12 LED display fault Page 14 How to remove the electrical box Page 14 The dismantlement method of the electrical box spear part Page 14 How to replace the light Page16 How to replace the Decorative frame Page17 ...

Page 7: ...pe and please put the hand close to the cut kerf of the vent pipe If there is a little gas leak form the terminal it means normal or it is jamed B Make sure the capilary is working normally when the drainpipe is connetced again and infuse 0 8 1MP nitrogen then test the leakage if the cooling system of the soldering point with the soap water Check from the the soldering point arround the compressor...

Page 8: ...an ambient temperature of 32 and the unit is empty How to remove the air duct board 1 Remove the shelves firstly a Remove the shelves some models have Phillips head screws to hold other models have no screws Fig 1 Fig 1 Pull the shelves to the bottom circumvolve any side of the right and left and let the setter of the shelve go out of the channel and then draw out the shelves Fig 2 Fig 2 ...

Page 9: ...in different types the situations and quantity of them are different A D are the screws fixing the fan no need to remove Remove the fixing screws of air duct board 1 2 3 4 5 6 7 8 9 10 then pull out air duct board A See Fig 5 Be attention to unplug the connection wire when removing the air duct board You can move slowly aside until you can see the fans wire and unplug it and then take out the whol...

Page 10: ...r duct board see Fig 6 Fig 7 Diagram showing the front side soldered joints There are two different types of evaporator Finned and pipe evaporator se Fig 6 Fig 7 A Capillary soldered joints B evaporator soldered joints Fig 6 Finned evaporator Fig 7 Pipe board evaporator ...

Page 11: ...denser See Fig 9 Fig 9 1 B Dry filter process pipe soldered joint C Dry filter soldered joint D Capillary soldered joint E Process pipe soldered joint F Suction pipe soldered joint G Discharge pipe soldered joint H Condenser process pipe soldered joint I Anti Dew pipe soldered joint Fig 8 Built in condenser Fig 9 ...

Page 12: ...r fault and it should be repaired or replaced 2 If compressor s shock absorption rubber is hardening or damaged or fixing screw of compressor is too tight or loose it will cause noise The settlement is to change new shock absorption rubber or adjust fixing screws Fan noise 1 Normal fan motor and airflow should not exceed 32dB 2 If there is noise above 32 dB or the noise levels fluctuate the fan sh...

Page 13: ...Fig 11 1 5 Re assemble the unit Refrigerant jet noise If there is continuous noise like a water spray from the capillary the end of capillary is in the wrong position or there are rough edges on the end of the capillary 1 Heat the soldered joint of the capillary A of Fig 8 and Fig 9 Fig 9 1 then remove the capillary from the evaporator and smooth the end with an eraser Caution Do not allow any par...

Page 14: ... evaporator if the ice is allowed to get too thick it may damage the fan 1 Ensure door is sealed against the frame if there is slight distortion of the seal heat the effected area gently with a hair dryer genrly see fig 12 with smooth strokes of the hair dryer then when still warm pull the effected area back into its original position this process may have to be repeated until the seal is complete...

Page 15: ...ix the wire in the correct position using the cable clip with screw Fig 15 Fig 14 Fig 15 5 If fan is foult please relace the whole fan 6 Note the upper method only for the connector fixed under the evaporator ...

Page 16: ...time d The condenser and evaporator fans Some models do not have evaporator fan work at full speed e The switch which controls the light functions normally 3 If the control panel and the various components of the unit do not respond as above Check the faulty part and relevant connection If this does not cure the fault replace the control board see Fig 18 Fig 19 4 If you return the control panel to...

Page 17: ...plays E3 E4 it indicates the sensor E3 E4 should be replaced the anti frost sensor under the evaporator The replacement method is as same as below Since the location of sensor on the old model is difference check the sensor as below 1 Normally the LED temperature display should the ambient temperature shortly after the unit is plugged in if not disassemble the electrical box see Fig 18 Fig 19 chec...

Page 18: ... the control board and replace the control board see Fig 19 5 Remove the two transformer fixing screws and replace the transformer 6 Fig 19 6 To replacing the display board Pull the four 4 display cover 8 fasteners as per arrowhead direction and then remove the display board and its two connectors from both sides Replace the display board See Fig 19 The dismantlement method of the electrical box s...

Page 19: ...f the PCB board replace it with the same model s PCB board Fig 19 Fig 19 Fig 20 Diagram of the main PCB Fig 20 1 To display PCB connect to 8 2 To display PCB connect to 9 3 To evaporator sensor Red 4 To inner sensor White 5 To LED light White 6 To power PCB White 7 To outer fan Yellow B How to replace the power PCB and transformer ...

Page 20: ... B take off the tranformer B for replacement Fig 35 Divide version control panel connections Fig 21 Fig 21 Fig 22 Diagram of the power PCB Fig 22 1 To PCB heater white 2 To main PCB white 3 To out fan Red 4 To compressor 5 Connectors of the power N 6 Connectors of the power L 7 Transformer primary connector 8 Transformer secondary connector How to replace the light 1 How to replace the bulb a Remo...

Page 21: ...ds one by one take the LED light upward replace it Fig 24 Fig 24 How to replace the decorative frame Remove the screw 1 2 3 pull the decorative frame according to the arrowhead that view K show then remove the screw 4 5 6 from the gap betoween decorative frame and cabinet remove the decorative frame Fig 25 ...

Page 22: ...18 Fig 25 ...

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