CanyCom S25A Operator'S Manual Download

Page: 47 / 81

Maintenance

-38-

List of Fluids and Lubricants

Item

Schedule

Grade

Cap.

Fuel

As needed.

Diesel Fuel

45L

Engine Oil

Fill
Inspect daily. Fill as needed.
Change
Initially - After 50 hours of use.
Every 200 hours afterwards.

Diesel Engine Oil
API rating: CD or better.
SAE rating: 10W-30

9.7L

HST Fluid

Change
Initially - After 500 hours.
Every 1000 hours afterwards.

High viscosity index hydraulic fluid,
ISO VG46

Engine Oil
API rating: CD or better.
SAE rating: 10W-30
*When using in cold areas
(below -15°C), use wear resistant
hydraulic fluid VG32

36L

Travel Motor Oil

Change
Initially - After 200 hours.
Every 1000 hours afterwards.

Gear Oil
API rating: GL-4
SAE rating: 90

0.6L

C y l i n d e r P i n ,
Roller Support
Shaft

Every 1000 hours.

Lithium all-round grease (NGL
No.2 or equivalent)

Engine Coolant

Check Everyday
Add as needed
Change every 2 years

Long Life Coolant (LLC) and pure
water Mixture

7.2L

Battery Electrolyte

Inspect daily.

Distilled Water

Summary of Contents for S25A

Page 1: ...or s Manual 3670 5601 004 Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine ...

Page 2: ...zed use or reproduction of this material is prohibited Authorized Dealer http www canycom co jp 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 ...

Page 3: ...erous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with the safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed for safe and effecti...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...nd on the model label as shown below and the make and type of the engine can be found in Chapter3 Specifications of this manual Page17 After Sales Service Location of Model Label Model Label The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued Availability of Spare Parts 3670M 0005 023E 3670M 0005 013E ...

Page 6: ...Operation 8 Servicing 13 2 Controls and Components 14 Name and Function of Controls 14 3 Specifications 17 Product Specifications 17 Contents of the Tool Bag 18 4 Operation 19 Preparation 19 Pre start up Inspection 19 Checking and Filling Fuel 19 Adjusting Seat 20 Using Seat Belt 21 ...

Page 7: ...ucket 31 Using Safety Prop 32 5 Maintenance 33 Maintenance Schedule 33 List of Fluids and Lubricants 38 List of Consumables and Spares 39 Engine 42 Engine Oil 42 Oil Filter 43 Air Cleaner 44 Coolant 45 Fan Belt 47 Fuel System 48 Drive Train 50 Tracks 50 HST Hydrostatic Transmission Fluid 52 Steering Lever 55 Travel Motor 56 Greasing 57 ...

Page 8: ...ry 58 Fuses 61 After Use Care 62 After Normal Use 62 After Cold Weather Use 62 Storage 63 6 Troubleshooting 64 Troubleshooting 64 7 Transporting 68 Hauling 68 Loading and Unloading 68 Hoisting and Towing 70 Hoisting 70 Towing 71 ...

Page 9: ...ual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual ...

Page 10: ... and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement...

Page 11: ...Safety 2 1 Back of load deck Back of load deck One side dump Turn Dump 3670M 0101 023E 3670M 0101 033E 1 52295124000 36675068000 36675065000 52295119000 2 3 4 ...

Page 12: ...Safety 1 3 11 8 5 6 7 36675063000 52295116000 52345067000 52295107000 36675064000 36675066000 52295104000 9 10 3670M 0101 043E ...

Page 13: ...ous lorsque vous vous déplacez sur une pente raide Si vous allez trop vite vous risquez de ne pas pouvoir freiner la machine avec le frein Si vous decendez une pente avec une charge ralentissez si la pente devient plus raide La plage de sécurité en charge maximum est représentée avec la coloration Pente Vitesse de déplacement 0 1 2 3 4 5 6 7 8 9 10 2 4 6 8 10 12 14 16 Degrés 17 36705111000 ...

Page 14: ...relev e tel quel En effet si quelqu un venait ˆ toucher au levier de benne par erreur celle ci pourrait descendre et causer un accident Lorsque des v rifications sont en cours avec la benne relev e vous riquez de vous laisser prendre par la benne Il faut donc tendre le v rin au maximum de sa course arr ter le moteur puis verrouiller le levier de benne et soutenir celle ci fermement au moyen de la ...

Page 15: ...ungsblock Kipphebel Kulissensicherung Kippvorgang mšglichst nur auf ebenem festem Grund durchfŸhren Im GefŠlle und auf unebenem Boden besteht Gefahr dass die Maschine aufgrund der Schwerpunktverlagerung umschlŠgt Niemals zwischen ungesicherten Kipper und Maschine aufhalten MŸssen Wartungen durchgefŸhrt werden erst Hubzylinder bis zum Anschlag ausfahren dann Kipphebel mit Kulissensicherung blockier...

Page 16: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 17: ...of control or tip over could occur resulting in property damage serious injury or death General Driving Always wear protective footwear long trousers hardhat safety glasses and ear protection when operating or servicing the machine Proper clothing will minimize the chance of injury Do not operate the equipment if you have long hair loose clothing or jewelry all of which may get tangled in moving p...

Page 18: ...ys make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when braking on a slope or during a turn See Driving on a Slope on the next page Never attempt to drive over a large obstacle such as ro...

Page 19: ...top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Never use on a slope steeper than 20 degrees Driving on a slope can be dangerous It can result in a...

Page 20: ...e maximum payload for this machine is 24 5kN 2500kg Do not exceed this maximum payload under any circumstance Do not operate on a slope steeper than 20 degrees when carrying a load Do not carry more than 1250 kg when operating on a slope between 15 and 20 degrees Load cargo in the bucket so the weight is evenly distributed When carrying a cargo strap the cargo to the load deck to prevent the cargo...

Page 21: ...llowing precautions Always follow the proper procedures for dumping or turining as described in this manual Only operate the bucket with the engine running Always stay seated in the operator s seat when dumping or turning the bucket Never operate the dump or turn lever off of the machine Perform the dump operation on a flat level and stable surface whenever possible Raising or lowering the load de...

Page 22: ...Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot...

Page 23: ... Roller Idler Tailgate Seat Parking Brake Lamp Hour Meter Horn Button Lock Plate Lamp Switch Dump Lever Turn Lever Turn and Dump Model Oil Puressure Lamp Coolant Temperature Lamp Parking Brake Switch Steering Lever Accelerator Lever Ignition Switch H L Speed Selecter Switch Fuel Gauge Charge Lamp 3670M 0201 013E ...

Page 24: ...es not move even when the steering lever is operated Lamp Switch Pressing this button lights up the head lamps Horn Button Pressing this switch sounds the horn Turn Lever This lever is used when turning the load deck body turn and dump model Dump Lever This lever is used when dumping the load deck body Ignition Switch This also acts as the main switch When the key is turned to the position electri...

Page 25: ...g Brake Lamp This lights up when the parking brake switch is at the P parking position Charge Lamp This displays the condition of the battery charge When the engine starting switch is turned to the position it lights up and if the condition is normal it will go out after the engine starts Fuel Gauge This shows the remaining amount of fuel Hour Meter This displays the total number of hours that the...

Page 26: ...ing Deck Height mm 770 910 Loading Deck Inside Dimensions Length mm 1685 2155 Width mm 1420 1300 Height mm 370 495 Payload Struck m3 0 89 1 03 Heaped m3 1 26 1 40 Engine Model Kubota V2203 Type 4 cycle Water cooled Diesel in line 4 cylinder Cylinder Bore Stroke mm 87 X 92 4 Displacement cm3 2197 Rated Output kw PS 34 1 46 4 Maximum Torque N m kgf m rpm 139 6 1600 to 1800 14 2 1600 to 1800 7 2 Star...

Page 27: ...0 Max Discharge L min 31 Relief Pressure MPa kgf cm2 15 7 160 11 8 120 Cylinder Bore X Stroke mm 80 X 407 Performance Max Angle Degrees 60 85 Lifting Time Sec approx 4 0 approx 7 4 Lowering Time Sec approx 3 0 approx 5 3 Hydraulic Fluid Capacity L Shared with HST System Swivel System Swivel System Hydraulic Twin cylinder Swiveling Angle Degrees 90 Right 90 Left Swiveling Time Sec approx 6 0 Cylind...

Page 28: ...spection Preparation Always perform an inspection before use Refer to Maintenance Schedule page 33 for the inspection schedule and procedure Checking and Filling Fuel 1 Insert key into main switch 2 Turn main switch to on position and wait a few seconds 3 Check fuel gauge 4 Turn main switch to off position and remove key 3670M 0401 010E Main Switch Fuel Gauge Checking Fuel 3670M 0401 020E Engine H...

Page 29: ...ight and preference Pull firmness adjuster lever fuilly to undo it Slide Lever Seat Back Adjuster Firmness Adjuster 3670M 0401 050E Adjusting seat Fuel Diesel Fuel Fuel Tank Capacity 45L NOTE 3670M 0401 030E Fuel Filler Cap 2 Open fuel filler cap 3 Insert key in main switch and turn it to On position 4 Fill fuel Check fuel gauge when filling 5 Turn main switch to Off position and remove key 6 Put ...

Page 30: ...ed with ROPS Always wear seat belt Driving Always start and run the engine in a well ventilated place Always make certain of the safety of your surroundings when starting the engine An engine that has been running is very hot Avoid touching the engine and its ancillaries or severe burns may result Do not open engine hood while engine is running Starting ...

Page 31: ...ly before driving the machine A cold engine delivers poor performance which may result in an accident It also causes excessive wear Do not use this product in dusty places such as desert Dust may clog the air cleaner or enter the engine which may reslt in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude above 1500m in its original configurat...

Page 32: ...main switch 5 Turn main switch to preheat position 3670M 0402 040E Main Switch OFF Preheat 7 Turn main switch to start position to start the engine Once the engine starts release key immediately switch will automatically return to on position 3670M 0402 050E Main Switch OFF ON Start Preheat engine for about 10 seconds when starting in normal temperature and for about 20 to 30 seconds when starting...

Page 33: ...E Driving Do not allow bystanders to come near the machine when driving Always make certain of the safety of your surroundings before driving start slow Always stay seated in the operator s seat when driving the machine Never operate the steering lever off of the machine This may cause the machine to run over or crush the operator Always make certain of the safety of your surroundings before turni...

Page 34: ...2 Turn parking brake switch to TRAVEL position 3 Push H L speed selecter switch to either LO or HI position For the speed range in either position see Product Specification page 17 18 3 Move the throttle lever toward fast position or depress throttle pedal to increase the engine speed 3670M 0402 070E H L Speed Selecter Switch Parking Brake Switch 4 Move left and right steering levers gradually for...

Page 35: ...E Steering Levers 3670M 0402 120E Steering Lever Right 8 Move right steering lever gradually forward to turn left 7 Move left steering lever gradually forward to turn right 3670M 0402 110E Steering Lever Left Turning Forward 6 Push H L speed selecter switch to either LO or HI position This can be done while machine is in travel 3670M 0402 100E H L Speed Selecter Switch Selecting Speed ...

Page 36: ... right backwards 3670M 0402 130E Steering Lever Left 3670M 0402 140E Steering Lever Right 10 Move right steering lever gradually backward to turn left backwards 3670M 0402 150E Steering Levers 11 Move steering levers in opposite directions to make a turn on spot pivot turn Pivot Turning ...

Page 37: ...y dangerous place Stopping 1 Move steering levers gradually to the neutral position to stop machine 3670M 0402 160E Steering Levers Neutral Do not open engine hood while engine iw running If it is absolutely necessary to open engine hood while engine is still running keep away from moving or hot parts Stopping with Fuel Cutoff Lever 3670M 0402 200E Fuel Cutoff Lever 1 Open engine hood 2 Move fuel ...

Page 38: ...line of 15 degrees or steeper If it is absolutely necessary to park the machine on a slope less than 15 degrees make certain to apply parking brake firmly and block the tracks with chocks Parking 3670M 0402 170E Throttle Lever 3670M 0402 180E Parking Brake Switch 3 Turn parking brake switch to P parking position 1 Move steering levers gradually to the neutral position to stop machine 3670M 0402 16...

Page 39: ...e operator or bystander Avoid dumping or turning bucket on a slope The machine may tip over Always run the engine when dumping or turning bucket When lowering the loaded bucket slow the engine speed and lower the bucket gently 3670M 0402 190E Main Switch OFF ON 4 Turn main switch to off position Remove the key from main switch Leaving the main switch in on position drains the battery and cause it ...

Page 40: ...eaches its lower limit a hissing noise is heard move dump lever back to neutral position 7 Turn lock plate back in place to lock dump lever 3670M 0403 010E Throttle Lever 3670M 0403 020E Dump Lever Lock Plate UP DOWN Dumping and Turning Bucket 8 Turn lock plate to the side so that turn lever can be operated 9 M o v e t u r n l e v e r g r a d u a l l y t o w a r d left to turn bucket left 10 When ...

Page 41: ...undo safety prop before lowering bucket 1 Raise bucket 2 Hold the bucket with safety prop 3670M 0403 050E Safety Prop 12 When bucket reaches its limit a hissing noise is heard move turn lever back to neutral position 13 Turn lock plate back in place to lock turn lever 3670M 0403 040E Clockwise Turn Counter clockwise Turn ...

Page 42: ...at idle and at full without loading Engine shall stay running smoothly Contact your CANYCOM representative for inspection When accelerating engine throttle lever shall move smoothly and engine shall accelerate smoothly without stopping or knocking Exhaust Warm up engine thoroughly and observe exhaust sound and gas from idle to fast speed exhaust sound shall be normal and smoke shall not be excessi...

Page 43: ...be any leaks in fuel tank hoses or pipes Fuel hoses shall be free of damage or deterioration Fuel filter shall not be excessively dirty or clogged Inspecting Page 49 There shall not be sediment or water in fuel tank Inspecting Removing water Page 49 Injection puressure and injection condition from the nozzle shall be normal this may be skipped if running and exhaust condition is normal at idle and...

Page 44: ...Page 52 Hydraulic fluid shall be clean and free of dirt or contamination Inspecting Changing Page 52 There shall be no fluid leaks in or around fluid tank Linkage Rods links and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins Undercarriage Wheels Sprockets Idlers Shall be free of cracks defromation or excessive we...

Page 45: ...e within the standard range specified by the manufacturer this may be skipped if irregular vibration noise or heat described above is not observed Hydraulic Valve There shall be no leak in or around hydraulic valve Hydraulic System Plumbing Plumbing shall be free of cracks damage twists or deterioration There shall be no leaks in pipes hoses joints or seals Plumbing shall be mounted properly and f...

Page 46: ...bolts or nuts shall not be loose or missing Loading Deck Loading deck shall be raised lowered and turned smoothly Shall be free of cracks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Safety Prop Safety prop shall be free of any deformation Labels Warning labels and instruction plates shall be clean legible and free of damage Safety Devices Work Lamp Work lamp shal...

Page 47: ...y index hydraulic fluid ISO VG46 or Engine Oil API rating CD or better SAE rating 10W 30 When using in cold areas below 15 C use wear resistant hydraulic fluid VG32 36L Travel Motor Oil Change Initially After 200 hours Every 1000 hours afterwards Gear Oil API rating GL 4 SAE rating 90 0 6L C y l i n d e r P i n Roller Support Shaft Every 1000 hours Lithium all round grease NGL No 2 or equivalent E...

Page 48: ...efective or reaches the wear limit 2 Sprocket 15T 3663 2106 0X0 Replace if defective 2 Track Roller A Assembly 5232 2201 000 Replace if defective 8 Track Roller B Assembly 5232 2211 000 Replace if defective 4 Carrier Roller Assembly 3640 2218 0X0 Replace if defective 2 Idler Assembly 3640 2331 0X0 Replace if defective 2 Electrical System Battery 100E41R 3661 0502 000 Replace if defective 1 Hydraul...

Page 49: ...ooler Bottom to Oil Tank Pipe 5229 6116 000 1 Solenoid Valve A2 to T Junction PS 5229 6117 000 1 T Junction Solenoid Valve A1 to T Junction P3 5229 6118 000 1 T Junction Solenoid Valve A1 to T Junction Servo 5229 6119 000 1 T Junction Motor Right PS to Motor Left PS 5229 6121 000 1 T Junction Motor Right P3 to Motor Left P3 5229 6122 000 1 T Junction Motor Left PS to Motor Right PS 5229 6123 000 1...

Page 50: ...ery 2 years NOTE Item Part No Schedule Qty Hydraulic Hoses HST Servo Front to T Junction Servo 3664 6141 000 Replace every 2 years or if defective 1 HST Searvo Rear to T Junction Servo 5229 6119 000 1 Control Valve A to Cylinder Bottom 3661 6163 000 1 Control Valve B to Cylinder Top 5229 6142 000 1 ...

Page 51: ... Engine to inspect oil Dispose of the drained oil properly Check the national and local regulations for discarding engine oil Make certain to fill the engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to the engine Inspecting 3670M 0504 010E Dip Stick To obtain correct reading check oil level before ...

Page 52: ...d put it back in place and tighten it securely 4 Fill oil 5 Close engine hood Changing 3670M 0504 020E Oil Filler Cap Oil Capacity 9 7L Oil to Use Diesel Engine Oil API rating CD or above SAE index 10W 30 Removing oil filler cap helps drain oil faster 3670M 0504 030E Drain Plug NOTE Oil Filter 1 Open engine hood 2 Follow the instructions in the Operator s Manual for the engine to change oil filter...

Page 53: ...and life Replace cleaner element if damaged 1 Open side cover 3670M 0504 050E Grip Hole Side Cover 3670M 0504 060E Air Cleaner Spring Hook 2 Undo spring hooks to remove air cleaner lid 3 Follow the instructions in the Operator s Manual for the engine to inspect clean or change air cleaner element 4 Close side cover ...

Page 54: ...h running water and consult a physician immediately Dispose of the drained coolant properly Check the national and local regulations 1 Open engine hood 2 When the engine is cold check engine coolant level in reservoir tank If the level is below FULL mark add water 3670M 0504 070E Coolant Reservoir LOW FULL Inspecting Filling When coolant temperature warning lamp is lit it may mean the coolant leve...

Page 55: ...C 60 The value for the ambient temperature is 5 C lower than the actual minimum temperature Antifreeze to use Long Life Coolant LLC Use pure water to make antifreeze mixture NOTE 1 Prepare a suitable container for drained coolant 2 Remove radiator cap and reservoir lid 3 Open drain cock at the bottom of radiator 4 Drain coolant Then clean inside radiator 5 Clsoe drain cock 6 Fill radiator and rese...

Page 56: ...o see belt deflects between 7 and 9 mm 3 If the deflection is not within this range loosen alternator mounting bolts and move alternator to adjust belt tension 3670M 0504 140E Fan Belt 10kgf Approx 7 9mm Check belt tension regularly Loose fan belt causes premature wear on belt or insufficient cooling ...

Page 57: ...504 100E Fuel Filter Changing Fuel Filter Dispose risidual fuel in fuel filter or drained fuel or water properly Check the national and local regulation for discarding such fluids 3670M 0504 110E Oil Seal 3 Apply thin coat of new fuel on oil seal 4 Install fuel filter Tighten fully by hand Do not use oil filter wrench when installing fuel filter NOTE 5 After installation bleed air in the fuel syst...

Page 58: ...g 6 Turn main switch to ON position to actuate fuel pump 7 When fuel comes out of air bleed plug tighten plug 8 Close side cover and engine hood Fill enough amount of fuel so that air is not sucked into the fuel system NOTE 3670M 0504 130E Fuel Cock Limit Line Fuel Bowl Close 1 Open side cover 2 Visually inspect water in fuel bowl If it reaches limit line or above drain water 3 Close side cover In...

Page 59: ...ort machine securely with rigid racks Make certain to adjust track tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or death Track stretches during its use life Inspect and adjust regularly During the first 100 hours of use track tends to get broken in and stretch more than usual Inspect often and adjust as necessary NOTE Always unload m...

Page 60: ...alve O ring get caught 1 Park machine on a horizontal ground 2 Jack up the front and the rear of chassis to raise track on one side Make sure track is parallel to the ground surface 3 Remove track adjuster valve cover 4 Inspect the gap between track and track frame A to be between 224 and 225mm 5 Slowly loosen track adjuster valve to let grease come out around valve and track to loosen 6 When trac...

Page 61: ... and local regula tions Burn hazard pay special attention when handling the hydraulic fluid Hot fluid may cause burns 1 Park machine on the level ground 2 Open engine hood Inspecting Filling 10 Attach grease pump to track adjuster valve and pump grease into track adjuster cylinder until the gap A is between 224 and 225mm 11 Remove grease pump and install valve cover HST fluid is used for driving a...

Page 62: ...n hydraulic fluid is changed NOTE 3670M 0505 040E HST Fluid Filler Caps 1 Park machine on the level ground 2 Have an appropriate oil drain pan 3 Remove drain plug to drain fluid 4 Install drain plug Changing 3670M 0505 030E Fluid Level Window 3 Visually inspect oil level window 4 If the level is low open filler cap and fill fluid Put filler cap back in place 5 Start and run engine for a while to c...

Page 63: ...n place 13 Start engine to circulate the fluid Watch for leaks 14 Stop engine and inspect fluid level If it is low add fluid until it is within fluid level window 15 Close engine hood Do not damage oil seal If oil seal is damaged use a new filter cartridge Do NOT use the filter wrench when tightening the filter cartridge Tighten it by hand NOTE 3670M 0505 070E Suction Filter 9 Screw in the new lin...

Page 64: ... brake switch to P parking and start engine Operate parking brake switch to Travel position and if machine does not move the setting of N position is correct If machine moves turn rods B and C again to carry out fine adjustment of arms A and B and set securely to the neutral position 5 After completing the setting of neutral position in Step 4 operate steering levers fully to the front and rear an...

Page 65: ...ller drain port of travel moror is at the bottom 3 Remove drain plug to drain oil 4 Reinstall drain plug 5 Drive machine so that filler drain port is at the top of the travel motor 6 Remove drain check plugs 7 Fill lubricant into filler port until oil comes out of check port 8 Reinstall drain and check plugs 3670M 0505 080E Filler Drain Port Check Port Changing Dispose of the drained oil properly ...

Page 66: ...ease When using a manual grease gun pump 5 6 times When the handle of the gun becomes heavy stop pumping immediately When using a pneumatic grease gun pump it for a few seconds NOTE 3670M 0505 090E Roller Support Shafts 3670M 0505 100E Hydraulic Cylinder Pin Top Hydraulic Cylinder Pin Bottom 3670M 0505 110E Gate Hook Lever Boss Dump Body Fulcrum 3670M 0505 120E Steering Lever Fulcrum Seat Bracket ...

Page 67: ...hen servicing the electrical system 3670M 0505 130E Turret Ring Dump Body Fulcrum Turn Dump Model 3670M 0505 140E Cylinder Pins Turn Dump Model 3670M 0505 150E Cylinder Pins Turn Dump Model 3670M 0505 160E Cylinder Pins Turn Dump Model Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive ...

Page 68: ...d may spill and cause damage to the machine or personal injury Always disconnect the negative terminal first and connect the positive terminal first Disconnecting or connecting in the opposite order may cause a short circuit When installing the battery make certain to connect the positive and negative terminals to their respective original positions Avoid contact between terminals and other surrou...

Page 69: ...670M 0506 020E Upper Level Lower Level Filler Caps 1 Park machine on a level ground Open engine hood 2 Remove battery from machine 3 Remove all filler plugs 4 Follow the instructions in the battery charger user s manual to charge the battery 4 When battery is fully charged put filler plugs back in place 5 Reinstall battery Close engine hood Rapid charging is only an emergency measure This method u...

Page 70: ...A Space Libre Frei Libero Space Libre Frei Libero Space Libre Frei Libero Spare Rechange Ersatz Ricambio Spare Rechange Ersatz Fusibili di Ricambio Fuses Fusibles Sicherungen Fusibili 3670 5109 001 3670M 0506 030E 3670M 0506 040E Fuses 3 Locate the blown fuse and replace it with a new one of the correct rating 4 Put the lid back in place 5 Close engine hood Fuel Pump Indicators 5A Lights Horn 10A ...

Page 71: ... objects may cause damage Do not attempt to move the machine when it becomes inoperable due to freezing 1 Clean the machine wash off dirt mud and other foreign matter after use 2 Park the machine on a paved or firm dry surface 3 If the machine is to be left outside cover the machine with protective water proof covering after it is cooled off After Use Care After Cold Weather Use 1 Open engine hood...

Page 72: ...on Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to charge battery before it goes flat it will extend the battery life Refer to the Operation Manual for the engine for detailed instructions on preparing the engine for storage Do not forget to turn the fuel cock to ON position when starting the machine NOTE 4 Clean the air cleaner ...

Page 73: ...Engine Engine does not start or is difficult to start Out of fuel Fill fuel Page 19 Air in fuel system Bleed air Page 48 Water in fuel Drain water Page 48 Battery is discharged Add battery fluid Charge battery Replace battery Page 58 Battery cable is disconnected Connect battery cable Bad connection or breakage in the wiring Please contact your CANYCOM representative Starter switch relay or motor ...

Page 74: ...r clogged air cleaner Clean or replace air cleaner Page 44 Other other than the above Please contact your CANYCOM representative Poor power or acceleration Bad fuel Change fuel Wrong oil improper viscosity Change to suitable oil Page 42 Accelerator throttle is not properly adjusted Please contact your CANYCOM representative Insufficient intake air clogged air cleaner Clean or replace air cleaner P...

Page 75: ... the above Please contact your CANYCOM representative White or blue smoke comes out of exhaust Engine oil level is too high Adjust the oil level Other other than the above Please contact your CANYCOM representative Accelerator lever does not move smoothly Deformed or rusty linkage or wire Please contact your CANYCOM representative Other other than the above Drive Train Machine does not move forwar...

Page 76: ... not move smoothly Not properly adjusted Adjust Page 50 Other other than the above Please contact your CANYCOM representative Machine does not travel straight Roller upper roller idler or sprocket is broken Repair or replace Other other than the above Please contact your CANYCOM representative Dump Vessel Related Tailgate does not open or close properly Not properly adjusted Adjust Foreign object ...

Page 77: ...Secure the hooks of the loading ramps firmly and flush with the loading deck Move slowly backward when loading onto and move slowly forward when unloading off of the transporter Pay special care when going over the joint between the loading deck and the ramps the machine may tip Do not turn on the loading ramps The machine may fall Tie down the machine securely Make sure the machine does not move ...

Page 78: ...own belts and secure it onto the loading deck of the transporter securely Unloading from the Transporter 1 Park the transporter and apply parking brake Secure the wheels with chocks 2 Undo rope or tie downs that secure the machine 3 Place the loading ramps Secure the hooks of the amps firmly and flush with the loading deck 4 Set the H L Speed Selector switch to LO mode and drive the machine slowly...

Page 79: ...he wire rope length so that the machine will be horizontal 3 Slinging work implements wire rope chain etc to be used should have sufficient strength 3670M 0702 013E Lift Hooks One Side Dump Model Hoisting requires qualifications Check with your local authority for necessary qualifications and licenses for hoisting Use hoisting sling of sufficient strength Always use the slings of the same length w...

Page 80: ... Port B2 Port A1 Port B1 Towing 3670M 0702 043E Parking Brake Release Bolt 3670M 0702 053E M10 X 1 5 X 70L Plain Washer Brake Piston Stroke 1mm 4 Remove the cover on the back of the HST motor on both sides 5 Remove PF1 4 plugs from the parking brake release ports 6 Screw in an M10X1 5X70L bolt with a nominal 10mm plain washer into each of those ports and tighten it until the brake becomes free 7 H...

Page 81: ...5A Kubota V2203 2800 rpm 80 1 dB A 79 2 dB A 101 dB A NOISE LEVEL evaluated based on factory standard NOISE LEVEL Model Rated Engine Speed Vibration Steering lever Seat S25A 2800 rpm 3 0 m s2 3 0 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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