CanyCom MASAO CMX 2502 Operator'S Manual Download Page 34

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Operation

5347M-0402-040E

Drive Lever

Neutral Position

4. Make certain drive lever is in neutral position.

• Drive lever returns to neutral position when

brake pedal is fully depressed.

5332M-0402-060E

Fuel Cock

Open

5. Open engine hood (see page 51). Open fuel

cock.

NOTE

6. Make sure throttle lever is in the [ (slow)]

position.

7. Pull choke knob to close choke valve and

insert ignition key into main switch.

5347M-0402-080E

Throttle Lever

5347M-0402-070E

Choke Knob

Summary of Contents for MASAO CMX 2502

Page 1: ...l Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 5347 5361 000 00 ...

Page 2: ...ized Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction of this material is prohibited ...

Page 3: ...ot followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should only be used for its intended purpose cutting grass and bushes Any other use could be dangerous This machine may not be operated on public road or what is considered to be publ...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...ntees this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as ...

Page 6: ...f Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel 18 Adjusting Seating Position 20 Adjusting Drive Pedal 22 Driving 23 Starting 23 Driving 26 Stopping 29 Shifting 30 Shifting Between 2WD and AWD 31 Locking Differential 32 Parking 33 ...

Page 7: ... List of Consumables and Spares 47 Removing and Installing Body Panels 49 Front Cover 49 Head Lamp 50 Engine Hood 51 Lower Rear Cover 51 Step 51 Seat Bracket 52 Cutting Blade Shield 52 Engine 54 Engine Oil 54 Oil Filter Cartridge 56 Air Cleaner 56 Spark Plugs 57 Drive Train 58 Tires 58 Transmission Oil 59 Front Axle Oil 59 HST Hydrostatic Transmission Fluid 60 Drive Belt 63 Parking Brake 64 ...

Page 8: ...g Rotary Brake 69 Electrical System 71 Battery 71 Fuses 73 Light Bulbs 74 After Use Care 75 Cutting System 75 After Normal Use 77 After Cold Weather Use 78 Storage 79 6 Troubleshooting 80 Troubleshooting 80 7 Transporting 85 Hauling 85 Loading and Unloading 85 Hoisting 86 ...

Page 9: ...s manual Have the warranty certificate signed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual ...

Page 10: ...ead and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacem...

Page 11: ...Safety 2 1 5347 5033 000 7 0732004980 8 5347 5029 000 1 5335 5506 000 3 5335 5507 000 4 5347 5034 000 5 3677 5043 001 9 5347 5032 000 2 5347M 0101 020E 5347 5031 000 6 ...

Page 12: ... and cutting rotary clutch in OFF position This is to prevent unintended movement of machine or cutting blade when starting engine Start Interlock Mechanism Engine stops if operator is not seated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism ...

Page 13: ... machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity for ...

Page 14: ...ose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform...

Page 15: ... surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when bra...

Page 16: ...se that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the su...

Page 17: ...ng wheel suddenly If the engine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest A...

Page 18: ...evel and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parking brake and block the wheels at the lower end of the machine Park the machine facing uphill Do not park sideways on a slope Never park on an instable surface Do not park near the edge of a cliff Obse...

Page 19: ... high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any mov...

Page 20: ...ade Shield Right Rear Lamp Rear Tire Engine Hood Plastic Bottle Holder Side Cover Right Rear Bumper Lower Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Cover Front Tire Head Lamp Side Cover Left Handrail 5347M 0201 010US Seat Front Bumper ...

Page 21: ...Controls and Components 12 2 15 18 16 6 7 8 9 10 2 1 3 14 13 4 5 11 12 17 5347M 0201 020E ...

Page 22: ...backward Angle of drive lever determines the speed On the right lever model this lever is on the right hand side See illustration 6 Brake Pedal Brake pedal is used to stop machine When brake pedal is depressed drive lever returns to neutral position and brake is engaged On the right lever model this lever is on the right hand side See illustration 7 Parking Brake Lock Parking brake lock lever is u...

Page 23: ...Clutch Cutting rotary clutch lever is used to start or stop rotating cutting rotary 14 Tilt Lever Tilt lever is used to adjust the angle of steering wheel 15 Head Lamp Switch Head lamp switch is used to turn on or off head lamp When umain switch is on head lamp switch illuminates 16 Tail Lamp Switch Tail lamp switch is used to turn on or off tail lamp When umain switch is on head lamp switch illum...

Page 24: ...m Output kw PS 18 4 25 16 4 22 Maximum Torque N m lbs ft 53 6 39 5 45 6 33 6 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h oz PS h 378 9 89 310 8 11 Fuel Tank Capacity L US gal 20 5 3 Ignition Contactless Magneto Spark Plug NGK BPR5ES Electrical Battery Type 40B19R Battery Capacity V Ah 12 28 Performance Speed High km h mph 0 to 13 8 0 to 8 6 Low km h mph 0 to 7...

Page 25: ...g Wheel Brakes Internally Expanding Cutting System Cutting Width mm in 975 38 4 Cutting Height mm in 0 150 0 5 9 21 Steps Blade Type Free Knife Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive These specifications are subject to change without notice No Content Quantity Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for the Engine 1 3 Engine Service Tool 1 for Servicing En...

Page 26: ...ways perform an inspection before use Refer to the Maintenance Schedule page 41 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 5347M 0401 010E Fuel Gauge Always perform an inspection before every use If a problem is found solve or repair it before use Clean the mowing dust before use to avoid fire Make sure the cooling air inta...

Page 27: ...ng Steering Wheel 1 Pull up tilt lever to adjust steering wheel angle 2 There are five positions for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting 5347M 0401 030E Tilt Lever Steering Wheel 2 Open fuel filler cap and fill fuel 3 Put fuel filler cap back in place and close it securely Fuel Automotive Unleaded Gasoline Fuel Tank...

Page 28: ...ing wheel to change direction of the pin so that the pin can be easily removed NOTE NOTE 5332M 0401 130E Hole 4 Adjust steering wheel height in prefered position Line up holes on steering shafts and insert pin Move steering wheel up and down to check if the steering wheel is fixed securely 5332M 0401 140E Front Cover Clip Rod 5 Raise steering wheel angle 6 Fit clip on back side of front cover into...

Page 29: ...ed in its position Adjusting Seating Position 5347M 0401 060E Seat Suspension Stiffness Adjust Lever Adjusting Stiffness 1 Move seat suspension stiffness adjust lever to adjust desired seat stiffness 5347M 0401 070E Reclining Adjust Knob Adjusting Reclining Angle 1 Rotate reclining adjust knob on the right of seat to adjust reclining angle of the seat Do not adjust seat position to the end and rec...

Page 30: ... up seat and push safety pin toward inside to hold seat lift up Height of seat at front can be set in one of two positions Height of seat at front is set at the high position when shipped from the factory Seat switch bracket needs to be in the highest position when setting the front in high position NOTE 5347M 0401 150E Bolt Front Hole Seat hinge Bracket 2 Remove 2 bolts that mount seat hinge brac...

Page 31: ...fixing forward pedal with drive pedal 2 Adjust the pedal forward into the desired position and fix with bolts Drive pedal can be adjusted in 3 positions and angle NOTE 5335M 0401 010E Seat Switch Bracket Bolts 3 Remove 2 bolts fixing seat switch bracket 4 Move seat switch bracket into desired position and fix with bolts firmly 5 Pull safety pin back and lower the seat ...

Page 32: ...e does not start after starting procedure is performed several times turn off main switch and wait for 5 to 10 minutes and try again Do not use this machine in temperatures above 40ºC 104ºF or below 15ºC 19ºF This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate ...

Page 33: ...feature engine cannot be started unless cutting rotary clutch lever is in OFF position 53327M 0402 030E Auxiliary Transmission Shift Lever L H N 3 Make certain auxiliary transmission shift lever is in N neutral position NOTE NOTE Do not use this machine in the altitude above 1500m 4920ft in its original configuration This machine cannot perform adequately above that altitude Using this machine und...

Page 34: ...to neutral position when brake pedal is fully depressed 5332M 0402 060E Fuel Cock Open Close 5 Open engine hood see page 51 Open fuel cock NOTE 6 Make sure throttle lever is in the slow position 7 Pull choke knob to close choke valve and insert ignition key into main switch 5347M 0402 080E Throttle Lever 5347M 0402 070E Choke Knob ...

Page 35: ...ngs before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or machine to tip over Use L mode and drive slow on an incline to avoid the operator to fall or to be thrown or machine to tip over Avoid frequent restarting Once engine starts run it for a while to cha...

Page 36: ...tion Do not operate drive pedal or drive lever when brake is locked with parking brake lock lever It can wear out brake 5347M 0402 110E Throttle Lever 3 Move the throttle lever toward fast position to increase engine speed See Specifications page 15 for the speed range in either gear position NOTE Do not operate drive pedal and drive lever simultaneously Do not turn the key to off position while t...

Page 37: ...he position of drive lever NOTE 5347M 0402 150E Steering Wheel 6 Turn steering wheel to turn 5 Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction Driving with Drive Pedal 5347M 0402 130E Drive Pedal Speed can be adjusted continunously by the position of drive pedal NOTE 5347M 0402 120E Brake Pedal 4 Depress brake pedal to release brake pedal lock ...

Page 38: ...n 2 Take foot off drive pedal When Driving with Drive Pedal Drive pedal returns automatically to neutral when released NOTE 5347M 0402 040E Drive Lever Neutral Position 1 Gradually return drive lever to nutral position to slow down 2 Release hand off drive lever When Driving with Drive Lever Do not hold drive lever and depress brake pedal at the same time Or do not depress drive and brake pedals a...

Page 39: ... shift gears Shifting gears while machine is in motion can damage transmission Use L mode when mowing Mowing in H mode can put excessive strain and damage the mowing mechanism NOTE Always shift gears firmly When transmission is not firmly shifted it may jump out of gear resulting in loss of control of machine Shifting 5347M 0402 120E Brake Pedal 3 Depress brake pedal to stop machine completely Whe...

Page 40: ...tion can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode 5347M 0402 170E 2WD AWD Shift Lever 1 Stop machine 2 Move 2WD AWD shift lever to 2WD or AWD position firmly Shifting Between 2WD and AWD ...

Page 41: ...perate differential lock lever Operating differential lock lever while machine is in motion can damage differential Keep differential lock in OFF position under normal running condition Differential may be damaged Do not turn machine when differential lock is in ON position 5347M 0402 180E Differential Lock Lever 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lev...

Page 42: ... park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Apply brake and remove key when parking Do not park near combustibles 5347M 0402 200E Throttle Lever 1 Stop machine 2 Move throttle lever toward slow to slow engine speed 5347M 0402 010E Brake Pedal Brake Lock Lever 3 Depress brake pedal and pull brake lock lever to lock brake peda...

Page 43: ...t Lever L H N 4 Move auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn main switch to off to stop engine Remove ignition key 5332M 0402 090E Fuel Cock Open Close 6 Open engine hood and close fuel cock Close engine hood ...

Page 44: ...ng height lock to unlock cutting height adjust lever 5347M 0403 020E Cutting Height Adjust Lever 2 With lock button pulled up move cutting height adjust lever to a desired position 3 Release lock to lock cutting height adjust lever Cutting Height Range 0mm 150mm Cutting Height indicated on the side of the adjust lever is for reference purpose only actual cutting height may vary due to the conditio...

Page 45: ...rops buildings automobiles etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When mowing drive forward Machine is intended to mow brush while moving forward and this best prevents stones and debris from being thrown Turn cutting rotary clutch to ON only when mowing Keep it in OFF position all the other times Never attemp...

Page 46: ...ges machine Always clean cutting blades and cutting blade stay after every use see page 75 Remained foreign object may solidified or corrode and make cutting blades hard to remove In case cut grass dust or foreign object enters between cutting blade pin and slot making it difficult to remove cutting blade use a flathead screw driver or similar tool to remove such object first Use L mode when mowin...

Page 47: ...ld 1 Make sure cutting blade shield is closed 2 Turn throttle lever to fast position to raise engine speed 3 Move auxiliary transmission shift lever to L low speed 5347M 0403 070E Auxiliary Transmission Shift Lever L H N 5347M 0402 110E Throttle Lever ...

Page 48: ...ing blade is rotating NOTE 5347M 0402 130E Drive Pedal 6 Drive machine forward to mow 5347M 0403 020E Cutting Height Adjust Lever 4 Move cutting height adjust lever to a desired height When mowting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice NOTE 5347M 0402 140E Drive Lever ...

Page 49: ...ver 7 Move cutting rotary clutch lever to OFF to stop cutting blade Moving cutting rotary clutch lever to OFF applies brake on cutting blade to stop 8 Move cutting height adjust lever to the highest position 5347M 0403 090E Cutting Height Adjust Lever NOTE ...

Page 50: ...usty place Change oil First time 20 hours Every 50 afterward Clean spark plugs Every 50 hours Replace fuel strainer Every 200 hours Replace air cleaner element Every 200 hours contact Canycom representative for placement Check and adjust spark plug gap Every 200 hours contact Canycom representative for placement Replace oil filter First time 50 hours Every 200 afterward contact Canycom representat...

Page 51: ...gs do not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front A...

Page 52: ...racks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Labels Warning labels and instruction plates shall be clean legible and free of damage Cutting System Cutting System Blades shall be free of cracks or...

Page 53: ... Battery fluid electrolyte shall be of proper level Page 71 Terminals shall be free of looseness or excessive corrosion Head Lamp Tail Lamp 1 Head and tail lamps shall work Lamp lens shall be free of cracks or chipping and water shall not be in the lamp Wiring Connections shall not be loose Wiring shall be free of damages 1 AWD models only ...

Page 54: ...rwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 9L 0 95 US qt Front Axle Oil Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 7L 0 74 US qt HST Fluid Change Once a year or every 500 hours whichever comes first Gasoline Engine Oil API rating SE or better SAE rating 20W 50 4 0L 4 23 US qt Cutting Rotary Grearbox Oil Change Initially...

Page 55: ... to six times When handle becomes heavy stop pushing When using a pneumatic grease pump charge for two to three seconds Set cutting rotary height to the lowest to grease link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease 5332M 0503 010E ...

Page 56: ...0112000 Replace if defective 1 Fuel System Hose Carburator Fuel Pump 263 68006 B3 Every 2 years 1 Hose Fuel Pump Fuel Filter 263 68007 B3 Every 2 years 1 Hose Fuel Filter Fuel Cock 53320316000 Every 2 years 1 Hose Fuel Cock Fuel Tank 53320315000 Every 2 years 1 Drive Train V belt HST 08521300036 Replace if defective 1 Tire Front 53472202000 Replace if defective or reaches the wear limit 2 Tire Rea...

Page 57: ... Rear Right 53212118000 Replace if defective 1 Rubber Plate Front Wheel Inside 53322116000 Replace if defective 2 Rubber Plate Blade Shield Rear 53324113000 Replace if defective 1 Rubber Plate Blade Shield Rear Left 53214124000 Replace if defective 1 Brake Lining Cutting Rotary 53104301001 Replace if defective 1 Wire Cutting Rotary Clutch 53472404500 Replace if defective 1 Gas Spring Cutting Heigh...

Page 58: ...ch Front Cover 1 Pull top side of front cover to unlock latch 5347M 0401 110E 2 Pull up front cover Tool box is provided under the front cover Use this tool box to store tools or substitute cutting blades NOTE 5332M 0401 140E Front Cover Clip Rod 3 Raise steering wheel to the maximum angle and fit clip on the back of front cover to rods 4 Fit upper part of front cover Beware not to catch front cov...

Page 59: ...olts fixing the tray 3 Remove fixing bracket and lift tray Flange Bolt Head Lamp Unit 5347M 0509 040E 4 Remove 2 flange bolts fixing head lamp unit to remove head lamp unit Grommet 5332M 0509 060E 5 Insert projections at the bottom of head lamp unit into holes of grommet on bumper and install it in reverse order ...

Page 60: ...Engine Hood 1 Pull lever and open engine hood Lower Rear Cover 5332M 0505 040E Rear Cover 1 Remove 4 bolts 2 Remove lower rear cover Step 1 Remove 3 bolts fixing step 2 Remove step 3 Remove step on the other side in the same way 5332M 0505 080E Step Bolt ...

Page 61: ...n lifting seat If seat is not in the rear most position slide lever may interfere with step preventing seat to be lifted to the holding position Make sure cutting blade shield is securely locked in the lowest position and does not open to the side Loose shield may allow objects to be thrown resulting in injury to the operator or by standers or in property damage Stop engine before opening cutting ...

Page 62: ... lock lever to lock shield Lock pin will also return to lock position automatically Flipping up shield 5335M 0505 070E Cutting Blade Shield Lock Pin Lock Lever 5347M 0505 090E Lock Lever Opening shield to the side 1 Undo nut to remove lock plate 5347M 0505 080 5347M 0505 100E Lock Plate Nut 2 Squeeze lock lever to open shield to the side ...

Page 63: ...that has been running is very hot Allow engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Dispose of the drained oil properly 5332M 0506 010E Oil Level Gauge 1 Park machin...

Page 64: ...p Filling 1 Open engine hood 2 Remove oil filler cap 3 Fill specified amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Put oil filler cap back in place 6 Close engine hood Changing 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain oil 5 Put drain plug back in place 6 Fill oil 7 Chec...

Page 65: ...ment if damaged Oil Filter Cartridge 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to change oil filter cartridge 3 Close engine hood 5347M 0506 050E Oil Filter Cartridge 5332M 0506 060E Air Cleaner Lid 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Close engine hood ...

Page 66: ... Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5332M 0506 070E Spark Plug Cap On both sides 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change spark plugs 3 Close engine hood ...

Page 67: ...s Inflate tires to the specified pressure Under or over inflation causes uneven wear or other damages to tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 Front Wheel 4 00 7 4PR 240 2 4 Rear Wheel 17 8 00 8 4PR 240 2 4 5332M 0507 010E Valve Cap 1 Park machine on level ground 2 Remove valve cap 3 Check tire air pressure If different from the specified values adjust pressure 4 Put...

Page 68: ...ansmission Oil Oil to use and capacity Page 45 NOTE 5332M 0507 040E Drain Plug Check Bolt 1 Park machine on level ground 2 Have an appropriate oil drain pan 3 Remove transmission oil drain plug to drain oil 4 Install drain plug back in place Filler Cap 5347M 0507 020E 5 Open engine hood 6 Remove transmission oil filler cap 7 Remove check bolt 8 Fill specified amount of correct oil into filler up t...

Page 69: ...luid level before starting or wait until HST fluid cools off sufficiently Hot HST fluid expands in volume and does not provide correct reading When oil is sufficiently cooled and is at the MIN level its amount is sufficient Do not exceed beyond MAX level HST fluid may expand and overflow Change HST oil once a year or every 500 hours whichever comes first Oil to use and capacity Page 45 NOTE HST is...

Page 70: ...ipe dip stick with clean cloth Reinstall filler cap and screw it fully 5 Unscrew and remove filler cap again Visually inspect that oil level is between the upper and lower limits on dip stick If it is below the lower limit fill oil 6 Reinstall filler cap and screw it fully 7 Close engine hood 1 Open engine hood 2 Have an appropriate oil drain pan 3 Remove filler cap 4 Remove drain plug to drain oi...

Page 71: ...tating to bleed the circuit NOTE 7 Reinstall drain plug 8 Fill fresh oil to level 9 Reinstall filler cap 10 Start engine and run it for a while Stop it and check HST oil level 11 Restart engine and drive machine back and forth from standstill several times 12 Check oil level If it is lower fill 13 Perform 10 12 until oil level stabilizes 14 Check if there is no oil leak 15 After changing HST oil c...

Page 72: ...ing 1 Open engine hood 2 Check V belt tension Push V belt by finger and check that deflection at center point A is in the range of 10 to 20 mm approx 0 4 to 0 8in If it is out of this range adjust with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Close engine hood 5332M 0507 110E Adjust Nut Lock Nut Spring ...

Page 73: ...ot work even the brake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep brake adjusted for maximum performance Improperly adjusted brakes may result in property damage serious injury or death Parking Brake Front Brake 7 Lock brake pedal and inspect that the strech of spring is between 5 and 8mm approx between 0 2 and 0 3in If it is n...

Page 74: ... Allow machine to cool off before servicing Engine and its ancillaries are very hot after operation and may pose a burn hazard When a blade is damaged replace it and the other blade immediately Always replace blades in pair Damage due to vibration may occur When replacing blades always replace both blades Replace blade pins and wave washers also When a foreign object is tangled with the blade imme...

Page 75: ...orn excessively deformed damged or missing replace them with new ones 3 Inspect cutting rotor stay If stay is worn excessively deformed or damged contact your CANYCOM representative and have it replaced with new one 4 Close blade sheild Wear Limit Up to the solid line in the left figure should have more than 15mm clearance between edge of rotor stay and mounting slot NOTE 5332M 0508 020E Blade Rot...

Page 76: ...washer to blade and shift blade along mounting slot noting the direction of the flat faces Always put thick gloves on and be cautious when handling blade because both edges of rotor stay can get sharp by wear Wear Limit See page 66 If dirt or grass enters into mounting slot making removal of blade difficult remove dirt or grass with a flathead screw driver before removing blade If it is difficult ...

Page 77: ...nd adjust the V belt after the first day s 4 hours use For a longer service life inspect and adjust as necessary the V belt as the daily pre start up checks NOTE Spring Washer 5347M 0508 010E Notch 1 Remove engine hood lower rear cover and rear bumper 2 Turn cutting rotary clutch lever to ON 3 Inspect the condition of V belt to be free of damages or wear Replace if damaged or worn Contact your CAN...

Page 78: ...COM representative for replacement NOTE Do not allow bystanders to come near machine when inspecting cutting rotary brake Ride on machine when testing cutting rotary brake Never attempt to check the performance of cutting rotary brake with cutting blade shield open Stones or rocks can be thrown and cause damage to surrounding properties or persons Inspect cutting rotary brake whenever the performa...

Page 79: ... lining is in contact with lining groove or the gap between back plate and pulley is greater than 5mm 0 2in adjust turnbuckle Turnbuckle Lining Lining Groove Lock Nut 5347M 0508 050E Lock Nut Turnbuckle 5347M 0508 040E 1 Remove engine hood lower rear cover and bumper 2 Move cutting rotary clutch lever to ON 3 Visually inspect if brake lining is not in contact with lining groove on pulley Also insp...

Page 80: ... rinse with plenty of water If spilt on skin or in an eye immediately rinse with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to machine or injury to person Always disconnect terminal ...

Page 81: ...moving head lamp and battery is indicated back of the front cover NOTE Always remove battery from machine before charging Failure to do so causes damage to electrical components and wiring Follow battery charger user s manual when charging When filling battery fluid do not fill above Upper Limit line Battery fluid can spill over and damage painted surfaces or corrode metal parts Use wet cloth to c...

Page 82: ...e of the correct rating Main Fuse 30A Lights Fuse 10A Replacement Fuse Page 48 NOTE Filling UPPER LEVEL LOWER LEVEL Filler Cap 5321M 0510 020E 1 Remove front cover 2 Remove battery 3 Remove filler cap 4 Fill distilled water to UPPER LEVEL line 5 Install filler cap 6 Install battery 7 Install front cover 5116M 0509 040E 1 Remove front cover 2 Remove battery from machine 3 Follow instructions in bat...

Page 83: ...bulb when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life 1 Remove 2 screws and remove lens Rear Lamp 5332M 0509 070E Lens Light Bulbs to use Page 48 NOTE Head Lamp Socket Light Bulb 5332M 0508 050E 1 Remove front cover and head lamp unit 2 Turn socket to remove 3 Replace with new light bulb 4 Install socket 5 Install head lam...

Page 84: ...ting blade is rotating Do not allow bystanders to come near machine when cutting blade is rotating Always stay on machine when performing this opeartion Never attempt to clean cutting system with cutting blade shield open Stones or rocks can be thrown and cause damage to surrounding properties or persons Turn cutting rotary clutch to ON only when cleaning Keep it in OFF position all the other time...

Page 85: ...ng rotary clutch lever to OFF to stop cutting blade 8 Move cutting height adjust lever to 150 9 Turn throttle lever to slow to lower engine speed 10 Stop machine and remove hose Hose Connection 5335M 0510 010E 1 Park machine 2 Set cutting height to about 50mm 3 Connect hose to hose connection Run water through hose 4 Start engine 5 Turn throttle lever to fast to raise engine speed ...

Page 86: ...e or control panel with running water water may enter inside and cause rust or damage Always clean cutting blades and blade pins after use Dirt or foreign matters may solidify or corrode blades and make it difficult to remove them 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Clean cutting system See page 75 3 Check if cutting blades can be rotate after...

Page 87: ...inoperable due to freezing After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm dry surface or on a bed of lumber 3 If machine is to be left outside cover machine with protectiv...

Page 88: ...m machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage dirt or foreign objects may freeze and cause damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where th...

Page 89: ...lt to start Out of fuel Fill fuel Page 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 71 Page 71 Battery cable is disconnected Connect the battery cable Insufficient or wrong oil Fill or change oil Page 54 Dirty or damaged spark plug Clean or replace the spark plug Page 57 Other other than t...

Page 90: ...YCOM representative Excessive oil consumption Please contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 54 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clogged air cleaner Clean or replace the air cleaner Page 56 Other other than the above Please contact your CANYCOM representative Black smoke comes out of...

Page 91: ...CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 58 Differential lock engaged Disengage differential lock Other other than the above Please contact your CANYCOM representative Machine does not run straight Tie rod is not properly adjusted Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM ...

Page 92: ...rmal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 65 Foreign object is caught by cutting blade Remove or clean foreign object Other other than the above Please contact your CANYCOM representative Cut grass is not discharged properly Grass is wet Cut when grass is dry Grass is too long Cut in several steps at different heights Cutting h...

Page 93: ...height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow Cut grass or vines are tangled to cutting blade axle Untangle ...

Page 94: ...of loading deck of transporter and have anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sur...

Page 95: ...Never start the engine when hoisted 2 Place loading ramps Secure hooks oframps firmly and flush with loading deck 3 Shift auxiliary transmission shift lever to Low and drive machine slowly forward onto loading deck Set cutting height adjust lever to 150 Pay attention not to hit loading lamp or loading deck when loading on a transporter 4 Park machine according to the instructions in Parking Page 3...

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CanyCom MASAO CMX 2502, Operator'S Manual

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Summary of Contents for MASAO CMX 2502

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