background image

-85-

Troubleshooting

6

Area

Malfunction

Possible Cause

Corrective Measure

Ref.

Electrical 
System

Head lamp does not 
illuminate properly.

Blown bulb.

→Replace bulb.

Page 76

Blown fuse.

→Replace fuse.

Page 76

Other (other than the 
above).

→Please contact 

your CANYCOM 
representative.

Cutting 
System

Cutting blade does not 
rotate

Cutting rotary drive 
belt is severed.

→Replace.

Cutting blade does not 
stop

Brake lining is worn.

→Replace.

Cutting rotary drive 
belt slips.

Belt is loose.

→Adjust belt tension.

Page 70

Belt is worn.

→Replace.

Page 70

Cut grass or vines 
accumulate in the 
cutting blade shield.

→Clean.

Page 77

Abnormal vibration 
occurs when cutting 
blade is rotated..

Cutting blade is 
damaged or lost.

→Replace cutting 

blades.

Page 67

Foreign object is 
caught by cutting 
blade.

→Remove or clean 

foreign object.

Other (other than the 
above).

→Please contact 

your CANYCOM 
representative.

Cut grass is not 
discharged properly.

Grass is wet.

→Cut when grass is dry.

Grass is too long.

→Cut in several steps 

at different heights.

Cutting height is too 
low.

→Raise cutting height.

Engine speed is too low. →Raise engine speed.
Driving speed is too 
high.

→Drive slow.

Some grass is left 
uncut.

Grass is too long.

→Cut in several steps 

at different heights.

Engine speed is too low. →Raise engine speed.
Driving speed is too 
high.

→Drive slow.

Cutting blade is 
damaged or worn.

→Replace.

Cut grass or vines 
accumulate in the 
cutting blade shield.

→Clean.

Page 77

Summary of Contents for CM185

Page 1: ... CM185 Operator s Manual Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 5347 5351 000 ...

Page 2: ...ized Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction of this material is prohibited ...

Page 3: ...ot followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should only be used for its intended purpose cutting grass and bushes Any other use could be dangerous This machine may not be operated on public road or what is considered to be publ...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...ntees this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as ...

Page 6: ... Servicing 10 2 Controls and Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel 18 Adjusting Seating Position 20 Adjusting Drive Pedal 22 ...

Page 7: ...ing Height 35 Cutting 36 5 Maintenance 41 Maintenance Schedule 41 Engine 41 Chassis 42 List of Fluids and Lubricants 45 Greasing Points 46 Greasing Points CMX227H CMX186H 46 Greasing Points CM226H CM185H 47 List of Consumables and Spares 48 Removing and Installing Body Panels 50 Front Cover 50 Head Lamp 51 Engine Hood 52 Lower Rear Cover 52 Step 52 Seat Bracket 53 Cutting Blade Shield 53 ...

Page 8: ...60 HST Hydrostatic Transmission Fluid 61 Drive Belt 65 Parking Brake 66 Cutting System 67 Cutting Blades 67 Cutting Rotary Drive Belt 70 Cutting Rotary Brake 71 Electrical System 73 Battery 73 Fuses 75 Light Bulbs 76 After Use Care 77 Cutting System 77 After Normal Use 79 After Cold Weather Use 80 Storage 81 6 Troubleshooting 82 Troubleshooting 82 ...

Page 9: ...y understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual 7 Transporting 87 Hauling 87 Loading and Unloading 87 Hoisting 88 Noise and Vibration Levels Noise and vibration levels are stated in the end of this manual ...

Page 10: ...ns and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM r...

Page 11: ...afety 2 1 5332 5127 000 8 5332 5127 000 10 5347 5109 000 1 5332 5121 000 3 5332 5122 000 4 5332 5128 000 5 5321 5116 000 6 3667 5063 000 11 5347 5114 000 2 5347M 0101 020E 5305 5326 000 7 5335 5125 000 9 ...

Page 12: ... and cutting rotary clutch in OFF position This is to prevent unintended movement of machine or cutting blade when starting engine Start Interlock Mechanism Engine stops if operator is not seated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism ...

Page 13: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 14: ...ose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform...

Page 15: ... surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when bra...

Page 16: ...se that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the su...

Page 17: ...ls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the machine across a sl...

Page 18: ...evel and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parking brake and block the wheels at the lower end of the machine Park the machine facing uphill Do not park sideways on a slope Never park on an instable surface Do not park near the edge of a cliff Obse...

Page 19: ... high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any mov...

Page 20: ...eld Right Rear Lamp AWD Models Only Rear Tire Engine Hood Plastic Bottle Holder Side Cover Right Rear Bumper Lower Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Cover Front Tire Head Lamp Side Cover Left Handrail 5347M 0201 010E Seat Front Bumper ...

Page 21: ...Controls and Components 12 2 15 18 16 6 7 8 9 10 2 1 3 14 13 4 5 11 12 17 5347M 0201 020E ...

Page 22: ...d Angle of drive lever determines the speed On the right lever model this lever is on the right hand side See illustration 6 Brake Pedal Brake pedal is used to stop machine When brake pedal is depressed drive lever returns to neutral position and brake is engaged On the right lever model this lever is on the right hand side See illustration 7 Parking Brake Lock Parking brake lock lever is used whe...

Page 23: ...utting rotary clutch lever is used to start or stop rotating cutting rotary 14 Tilt Lever Tilt lever is used to adjust the angle of steering wheel 15 Head Lamp Switch Head lamp switch is used to turn on or off head lamp When umain switch is on head lamp switch illuminates 16 Tail Lamp Switch Tail lamp switch is used to turn on or off tail lamp When umain switch is on head lamp switch illuminates 1...

Page 24: ... 3600 Maximum Torque N m kgf m rpm 45 6 4 65 43 3 4 42 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 310 230 Fuel Tank Capacity L 20 Ignition Contactless Magneto Spark Plug NGK BPR5ES Electrical Battery Type 40B19R Battery Capacity V Ah 12 28 Performance Speed High km h 0 to 13 8 0 to 12 8 Low km h 0 to 7 7 0 to 7 2 Minimum Turning Radius m 1 8 Gradeabili...

Page 25: ...d Pinion Round Steering Wheel Brakes Internally Expanding Cutting System Cutting Width mm 975 Cutting Height mm 0 150 21 Steps 0 130 21 Steps Blade Type Free Knife Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive These specifications are subject to change without notice No Content Quantity Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for the Engine 1 4 Engine Service Too...

Page 26: ...ways perform an inspection before use Refer to the Maintenance Schedule page 41 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 5347M 0401 010E Fuel Gauge Always perform an inspection before every use If a problem is found solve or repair it before use Clean the mowing dust before use to avoid fire Make sure the cooling air inta...

Page 27: ...justing Steering Wheel 1 Pull up tilt lever to adjust steering wheel angle 2 There are five positions for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting 5347M 0401 030E Tilt Lever Steering Wheel 2 Open fuel filler cap and fill fuel 3 Put fuel filler cap back in place and close it securely Fuel Automotive Unleaded Gasoline Fuel...

Page 28: ...ing wheel to change direction of the pin so that the pin can be easily removed NOTE NOTE 5332M 0401 130E Hole 4 Adjust steering wheel height in prefered position Line up holes on steering shafts and insert pin Move steering wheel up and down to check if the steering wheel is fixed securely 5332M 0401 140E Front Cover Clip Rod 5 Raise steering wheel angle 6 Fit clip on back side of front cover into...

Page 29: ...ed in its position Adjusting Seating Position 5347M 0401 060E Seat Suspension Stiffness Adjust Lever Adjusting Stiffness 1 Move seat suspension stiffness adjust lever to adjust desired seat stiffness 5347M 0401 070E Reclining Adjust Knob Adjusting Reclining Angle 1 Rotate reclining adjust knob on the right of seat to adjust reclining angle of the seat Do not ajust seat posision to the end and recl...

Page 30: ...t Part 1 Pull up seat and push safety pin toward inside to hold seat lift up Height of seat at front can be set in one of two positions Height of seat at front is set at the high position when shipped from the factory Seat switch bracket needs to be in the highest position when setting the front in high position NOTE 5347M 0401 150E Bolt Front Hole Seat hinge Bracket 2 Remove 2 bolts that mount se...

Page 31: ...fixing forward pedal with drive pedal 2 Adjust the pedal forward into the desired position and fix with bolts Drive pedal can be adjusted in 3 positions and angle NOTE 5335M 0401 010E Seat Switch Bracket Bolts 3 Remove 2 bolts fixing seat switch bracket 4 Move seat switch bracket into desired position and fix with bolts firmly 5 Pull safety pin back and lower the seat ...

Page 32: ...engine does not start after starting procedure is performed several times turn off main switch and wait for 5 to 10 minutes and try again Do not use this machine in temperatures above 40ºC or below 15ºC This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate warm u...

Page 33: ...feature engine cannot be started unless cutting rotary clutch lever is in OFF position 53327M 0402 030E Auxiliary Transmission Shift Lever L H N 3 Make certain auxiliary transmission shift lever is in N neutral position NOTE NOTE Do not use this machine in the altitude above 1500m 4920ft in its original configuration This machine cannot perform adequately above that altitude Using this machine und...

Page 34: ...to neutral position when brake pedal is fully depressed 5332M 0402 060E Fuel Cock Open Close 5 Open engine hood see page 52 Open fuel cock NOTE 6 Make sure throttle lever is in the slow position 7 Pull choke knob to close choke valve and insert ignition key into main switch 5347M 0402 080E Throttle Lever 5347M 0402 070E Choke Knob ...

Page 35: ...ngs before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or machine to tip over Use L mode and drive slow on an incline to avoid the operator to fall or to be thrown or machine to tip over Avoid frequent restarting Once engine starts run it for a while to cha...

Page 36: ...tion Do not operate drive pedal or drive lever when brake is locked with parking brake lock lever It can wear out brake 5347M 0402 110E Throttle Lever 3 Move the throttle lever toward fast position to increase engine speed See Specifications page 15 for the speed range in either gear position NOTE Do not operate drive pedal and drive lever simultaneously Do not turn the key to off position while t...

Page 37: ...he position of drive lever NOTE 5347M 0402 150E Steering Wheel 6 Turn steering wheel to turn 5 Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction Driving with Drive Pedal 5347M 0402 130E Drive Pedal Speed can be adjusted continunously by the position of drive pedal NOTE 5347M 0402 120E Brake Pedal 4 Depress brake pedal to release brake pedal lock ...

Page 38: ...n 2 Take foot off drive pedal When Driving with Drive Pedal Drive pedal returns automatically to neutral when released NOTE 5347M 0402 040E Drive Lever Neutral Position 1 Gradually return drive lever to nutral position to slow down 2 Release hand off drive lever When Driving with Drive Lever Do not hold drive lever and depress brake pedal at the same time Or do not depress drive and brake pedals a...

Page 39: ... shift gears Shifting gears while machine is in motion can damage transmission Use L mode when mowing Mowing in H mode can put excessive strain and damage the mowing mechanism NOTE Always shift gears firmly When transmission is not firmly shifted it may jump out of gear resulting in loss of control of machine Shifting 5347M 0402 120E Brake Pedal 3 Depress brake pedal to stop machine completely Whe...

Page 40: ...ission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode 5347M 0402 170E 2WD AWD Shift Lever 1 Stop machine 2 Move 2WD AWD shift lever to 2WD or AWD position firmly Shifting Between 2WD and AWD AWD models AWD Models CMX227H CMX186H NOTE ...

Page 41: ...perate differential lock lever Operating differential lock lever while machine is in motion can damage differential Keep differential lock in OFF position under normal running condition Differential may be damaged Do not turn machine when differential lock is in ON position 5347M 0402 180E Differential Lock Lever 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lev...

Page 42: ... park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Apply brake and remove key when parking Do not park near combustibles 5347M 0402 200E Throttle Lever 1 Stop machine 2 Move throttle lever toward slow to slow engine speed 5347M 0402 010E Brake Pedal Brake Lock Lever 3 Depress brake pedal and pull brake lock lever to lock brake peda...

Page 43: ...t Lever L H N 4 Move auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn main switch to off to stop engine Remove ignition key 5332M 0402 090E Fuel Cock Open Close 6 Open engine hood and close fuel cock Close engine hood ...

Page 44: ...lock cutting height adjust lever 5347M 0403 020E Cutting Height Adjust Lever 2 With lock button pulled up move cutting height adjust lever to a desired position 3 Release lock to lock cutting height adjust lever Cutting Height Range 0mm 150mm CMX227H CM226H 0mm 130mm CMX186H CM185H Cutting Height indicated on the side of the adjust lever is for reference purpose only actual cutting height may vary...

Page 45: ...es etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When mowing drive forward Machine is intended to mow brush while moving forward and this best prevents stones and debris from being thrown Turn cutting rotary clutch to ON only when mowing Keep it in OFF position all the other times Never attempt to mow brush on the ed...

Page 46: ...ges machine Always clean cutting blades and cutting blade stay after every use see page 77 Remained foreign object may solidified or corrode and make cutting blades hard to remove In case cut grass dust or foreign object enters between cutting blade pin and slot making it difficult to remove cutting blade use a flathead screw driver or similar tool to remove such object first Use L mode when mowin...

Page 47: ...ld 1 Make sure cutting blade shield is closed 2 Turn throttle lever to fast position to raise engine speed 3 Move auxiliary transmission shift lever to L low speed 5347M 0403 070E Auxiliary Transmission Shift Lever L H N 5347M 0402 110E Throttle Lever ...

Page 48: ...ing blade is rotating NOTE 5347M 0402 130E Drive Pedal 6 Drive machine forward to mow 5347M 0403 020E Cutting Height Adjust Lever 4 Move cutting height adjust lever to a desired height When mowting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice NOTE 5347M 0402 140E Drive Lever ...

Page 49: ...ver 7 Move cutting rotary clutch lever to OFF to stop cutting blade Moving cutting rotary clutch lever to OFF applies brake on cutting blade to stop 8 Move cutting height adjust lever to the highest position 5347M 0403 090E Cutting Height Adjust Lever NOTE ...

Page 50: ...y in dusty place Change oil First time 20 hours Every 50 afterward Clean spark plugs Every 50 hours Replace fuel strainer Every 200 hours Replace air cleaner element Every 200 hours contact Canycom representative for placement Check and adjust spark plug gap Every 200 hours contact Canycom representative for placement Replace oil filter First time 50 hours Every 200 afterward contact Canycom repre...

Page 51: ...gs do not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front A...

Page 52: ...acks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Labels Warning labels and instruction plates shall be clean legible and free of damage Cutting System Cutting System Blades shall be free of cracks or ...

Page 53: ... Battery fluid electrolyte shall be of proper level Page 73 Terminals shall be free of looseness or excessive corrosion Head Lamp Tail Lamp 1 Head and tail lamps shall work Lamp lens shall be free of cracks or chipping and water shall not be in the lamp Wiring Connections shall not be loose Wiring shall be free of damages 1 AWD models only ...

Page 54: ...rating 80 0 9L Front Axle Oil 1 Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 7L HST Fluid Change Once a year or every 500 hours whichever comes first 2 Every 300 hours 3 Gasoline Engine Oil API rating SE or better SAE rating 20W 50 4 0L 2 1 1L 3 Cutting Rotary Grearbox Oil Change Initially After 50 hours of use Every 500 hours afte...

Page 55: ...n handle becomes heavy stop pushing When using a pneumatic grease pump charge for two to three seconds Set cutting rotary height to the lowest to grease link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease Greasing Points CMX 227H CMX 186H 5332M ...

Page 56: ... Points CM 226H CM 185H 5335M 0503 010E Location Schedule Grade 1 Front knuckles Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease ...

Page 57: ...uel Filter 263 68007 B3 Every 2 years 1 Hose Fuel Filter Fuel Cock 53320316000 Every 2 years 1 Hose Fuel Cock Fuel Tank 53320315000 Every 2 years 1 Drive Train V belt HST 08521300036 Replace if defective 1 Tire Front 1 2 53472202000 Replace if defective or reaches the wear limit 2 Tire Front 3 53042204000 Replace if defective or reaches the wear limit 2 Tire Rear 1 2 53472302000 Replace if defecti...

Page 58: ...ront Skirt Sides 3 53382113000 Replace if defective 2 Rubber Plate Front Skirt Sides 4 53342108000 Replace if defective 2 Rubber Plate Front Diff Blade Shield 1 3 53352111000 Replace if defective 1 Rubber Plate Front Diff Blade Shield 2 4 53362114000 Replace if defective 1 Rubber Plate Front Axle Rear Right 1 53212118000 Replace if defective 1 Rubber Plate Front Axle Rear Right 2 4 53332112000 Rep...

Page 59: ...ide of front cover to unlock latch 5347M 0401 110E 2 Pull up front cover Tool box is provided under the front cover Use this tool box to store tools or substitute cutting blades NOTE Item Part No Schedule Qty Electrical System Battery 37053901000 Replace if defective 1 Fuse 30A Green Main 09801003002 Replace if defective 1 Fuse 10A Red Lights 09801001002 Replace if defective 1 Light Bulb Head Lamp...

Page 60: ...ing head lamp unit to remove head lamp unit Grommet 5332M 0509 060E 5 Insert projections at the bottom of head lamp unit into holes of grommet on bumper and install it in reverse order 5332M 0401 140E Front Cover Clip Rod 3 Raise steering wheel to the maximum angle and fit clip on the back of front cover to rods 4 Fit upper part of front cover Beware not to catch front cover by the plates on both ...

Page 61: ...ngine Hood 1 Pull lever and open engine hood Lower Rear Cover 5332M 0505 040E Rear Cover 1 Remove 4 bolts 2 Remove lower rear cover Step 1 Remove 3 bolts fixing step 2 Remove step 3 Remove step on the other side in the same way 5332M 0505 080E Step Bolt ...

Page 62: ...n lifting seat If seat is not in the rear most position slide lever may interfere with step preventing seat to be lifted to the holding position Make sure cutting blade shield is securely locked in the lowest position and does not open to the side Loose shield may allow objects to be thrown resulting in injury to the operator or by standers or in property damage Stop engine before opening cutting ...

Page 63: ...lock lever to lock shield Lock pin will also return to lock position automatically Flipping up shield 5335M 0505 070E Cutting Blade Shield Lock Pin Lock Lever 5347M 0505 090E Lock Lever Opening shield to the side 1 Undo nut to remove lock plate 5347M 0505 080 5347M 0505 100E Lock Plate Nut 2 Squeeze lock lever to open shield to the side ...

Page 64: ... that has been running is very hot Allow engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Dispose of the drained oil properly 5332M 0506 010E Oil Level Gauge 1 Park machi...

Page 65: ... Filling 1 Open engine hood 2 Remove oil filler cap 3 Fill specified amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Put oil filler cap back in place 6 Close engine hood Changing 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain oil 5 Put drain plug back in place 6 Fill oil 7 Check...

Page 66: ...ment if damaged Oil Filter Cartridge 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to change oil filter cartridge 3 Close engine hood 5332M 0506 050E Oil Filter Cartridge 5332M 0506 060E Air Cleaner Lid 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Close engine hood ...

Page 67: ... Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5332M 0506 070E Spark Plug Cap On both sides 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change spark plugs 3 Close engine hood ...

Page 68: ... specified pressure Under or over inflation causes uneven wear or other damages to tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 Front Wheel 4 00 7 4PR 240 2 4 AGR 3 50 7 2PR 110 1 1 Rear Wheel 17 8 00 8 4PR 240 2 4 16 7 00 8 2PR 110 1 1 5332M 0507 010E Valve Cap 1 Park machine on level ground 2 Remove valve cap 3 Check tire air pressure If different from the specified value...

Page 69: ...Oil Oil to use and capacity Page 45 NOTE 5332M 0507 040E Drain Plug Check Bolt 1 Park machine on level ground 2 Have an appropriate oil drain pan 3 Remove transmission oil drain plug to drain oil 4 Install drain plug back in place Filler Cap 5347M 0507 020E 5 Open engine hood 6 Remove transmission oil filler cap 7 Remove check bolt 8 Fill specified amount of correct oil into filler up to check bol...

Page 70: ...luid level before starting or wait until HST fluid cools off sufficiently Hot HST fluid expands in volume and does not provide correct reading When oil is sufficiently cooled and is at the MIN level its amount is sufficient Do not exceed beyond MAX level HST fluid may expand and overflow Change HST oil once a year or every 500 hours whichever comes first Oil to use and capacity Page 46 NOTE HST is...

Page 71: ...arge pump 4 Wipe dip stick with clean cloth Reinstall filler cap and screw it fully 5 Unscrew and remove filler cap again Visually inspect that oil level is between the upper and lower limits on dip stick If it is below the lower limit fill oil 6 Reinstall filler cap and screw it fully 7 Close engine hood 1 Open engine hood 2 Have an appropriate oil drain pan 3 Remove filler cap 4 Remove drain plu...

Page 72: ...IN 5 Remove oil filter 6 Have a new oil filter Apply thin coat of oil onto its oil seal and install it HST system cannot be fully drained due to its design Do not operate drive pedal or drive lever with HST oil drained Doing so lets air into the circuit necessitating to bleed the circuit NOTE 7 Reinstall drain plug 8 Fill fresh oil to level 9 Reinstall filler cap 10 Start engine and run it for a w...

Page 73: ... bleed the circuit NOTE Release Lever Drain Plug 5347M 0507 060E 6 Reinstall drain plug 7 Fill fresh oil to level 8 Reinstall filler cap 9 Reinstall lower rear cover and close engine hood 10 Start engine and run it for a while Stop it and check HST oil level 11 Restart engine and drive machine back and forth from standstill several times 12 Check oil level If it is lower fill 13 Perform 10 12 unti...

Page 74: ...e Belt Spring 1 Open engine hood 2 Check V belt tension Push V belt by finger and check that deflection at center point A is in the range of 10 to 20 mm If it is out of this range adjust with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Close engine hood 5332M 0507 110E Adjust Nut Lock Nut Spring ...

Page 75: ...rake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep brake adjusted for maximum performance Improperly adjusted brakes may result in property damage serious injury or death Parking Brake Front Brake AWD Models 7 Lock brake pedal and inspect that the strech of spring is between 5mm and 8mm If it is not within this range adjust it wit...

Page 76: ... Allow machine to cool off before servicing Engine and its ancillaries are very hot after operation and may pose a burn hazard When a blade is damaged replace it and the other blade immediately Always replace blades in pair Damage due to vibration may occur When replacing blades always replace both blades Replace blade pins and wave washers also When a foreign object is tangled with the blade imme...

Page 77: ...orn excessively deformed damged or missing replace them with new ones 3 Inspect cutting rotor stay If stay is worn excessively deformed or damged contact your CANYCOM representative and have it replaced with new one 4 Close blade sheild Wear Limit Up to the solid line in the left figure should have more than 15mm clearance between edge of rotor stay and mounting slot NOTE 5332M 0508 020E Blade Rot...

Page 78: ...washer to blade and shift blade along mounting slot noting the direction of the flat faces Always put thick gloves on and be cautious when handling blade because both edges of rotor stay can get sharp by wear Wear Limit See page 68 If dirt or grass enters into mounting slot making removal of blade difficult remove dirt or grass with a flathead screw driver before removing blade If it is difficult ...

Page 79: ...nd adjust the V belt after the first day s 4 hours use For a longer service life inspect and adjust as necessary the V belt as the daily pre start up checks NOTE Spring Washer 5347M 0508 010E Notch 1 Remove engine hood lower rear cover and rear bumper 2 Turn cutting rotary clutch lever to ON 3 Inspect the condition of V belt to be free of damages or wear Replace if damaged or worn Contact your CAN...

Page 80: ...COM representative for replacement NOTE Do not allow bystanders to come near machine when inspecting cutting rotary brake Ride on machine when testing cutting rotary brake Never attempt to check the performance of cutting rotary brake with cutting blade shield open Stones or rocks can be thrown and cause damage to surrounding properties or persons Inspect cutting rotary brake whenever the performa...

Page 81: ...erving cutting blade directly 4 If lining is in contact with lining groove or the gap between back plate and pulley is greater than 5mm adjust turnbuckle Turnbuckle Lining Lining Groove Lock Nut 5347M 0508 050E Lock Nut Turnbuckle 5347M 0508 020E 1 Remove engine hood lower rear cover and bumper 2 Move cutting rotary clutch lever to ON 3 Visually inspect if brake lining is not in contact with linin...

Page 82: ... rinse with plenty of water If spilt on skin or in an eye immediately rinse with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to machine or injury to person Always disconnect terminal ...

Page 83: ...removing head lamp and battery is indicated back of the front cover NOTE Always remove battery from machine before charging Failure to do so causes damage to electrical components and wiring Follow battery charger user s manual when charging When filling battery fluid do fill above Upper Limit line Battery fluid can spill over and damage painted surfaces or corrode metal parts Use wet cloth to cle...

Page 84: ...e of the correct rating Main Fuse 30A Lights Fuse 10A Replacement Fuse Page 50 NOTE Filling UPPER LEVEL LOWER LEVEL Filler Cap 5321M 0510 020E 1 Remove front cover 2 Remove battery 3 Remove filler cap 4 Fill distilled water to UPPER LEVEL line 5 Install filler cap 6 Install battery 7 Install front cover 5116M 0509 040E 1 Remove front cover 2 Remove battery from machine 3 Follow instructions in bat...

Page 85: ...when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life 1 Remove 2 screws and remove lens Rear Lamp AWD Models 5332M 0509 070E Lens Light Bulbs to use Page 50 NOTE Head Lamp Socket Light Bulb 5332M 0508 050E 1 Remove front cover and head lamp unit 2 Turn socket to remove 3 Replace with new light bulb 4 Install socket 5 Install he...

Page 86: ...ting blade is rotating Do not allow bystanders to come near machine when cutting blade is rotating Always stay on machine when performing this opeartion Never attempt to clean cutting system with cutting blade shield open Stones or rocks can be thrown and cause damage to surrounding properties or persons Turn cutting rotary clutch to ON only when cleaning Keep it in OFF position all the other time...

Page 87: ... OFF to stop cutting blade 8 Move cutting height adjust lever to 150 for CMX227H and CM226H 130 for CMX186H and CM 185H 9 Turn throttle lever to slow to lower engine speed 10 Stop machine and remove hose Hose Connection 5335M 0510 010E 1 Park machine 2 Set cutting height to about 50mm 3 Connect hose to hose connection Run water through hose 4 Start engine 5 Turn throttle lever to fast to raise eng...

Page 88: ...e or control panel with running water water may enter inside and cause rust or damage Always clean cutting blades and blade pins after use Dirt or foreign matters may solidify or corrode blades and make it difficult to remove them 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Clean cutting system See page 77 3 Check if cutting blades can be rotate after...

Page 89: ...inoperable due to freezing After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm dry surface or on a bed of lumber 3 If machine is to be left outside cover machine with protectiv...

Page 90: ...m machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage dirt or foreign objects may freeze and cause damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where th...

Page 91: ...lt to start Out of fuel Fill fuel Page 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 73 Page 73 Battery cable is disconnected Connect the battery cable Insufficient or wrong oil Fill or change oil Page 55 Dirty or damaged spark plug Clean or replace the spark plug Page 58 Other other than t...

Page 92: ...YCOM representative Excessive oil consumption Please contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 55 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clogged air cleaner Clean or replace the air cleaner Page 57 Other other than the above Please contact your CANYCOM representative Black smoke comes out of...

Page 93: ...CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 59 Differential lock engaged Disengage differential lock Other other than the above Please contact your CANYCOM representative Machine does not run straight Tie rod is not properly adjusted Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM ...

Page 94: ...rmal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 67 Foreign object is caught by cutting blade Remove or clean foreign object Other other than the above Please contact your CANYCOM representative Cut grass is not discharged properly Grass is wet Cut when grass is dry Grass is too long Cut in several steps at different heights Cutting h...

Page 95: ...height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow Cut grass or vines are tangled to cutting blade axle Untangle ...

Page 96: ...of loading deck of transporter and have anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sur...

Page 97: ...e of machine when hoisting 2 Place loading ramps Secure hooks oframps firmly and flush with loading deck 3 Shift auxiliary transmission shift lever to Low and drive machine slowly forward onto loading deck Set cutting height adjust lever to 150 for CMX227H CM226H and 130 for CMX186H CM185H Pay attention not to hit loading lamp or loading deck when loading on a transporter 4 Park machine according ...

Page 98: ...based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX227 CM226 3000 rpm ON 22 m s2 20 m s2 2 5 m s2 OFF 13m s2 18 m s2 2 3 m s2 CMX186 CM185 3000 rpm ON 19m s2 16m s2 3 0m s2 OFF 11m s2 16m s2 2 6m s2 VIBRATION evaluated based on factory standard VIBRATION ...

Reviews: