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Canon iP1600 - PIXMA Color Inkjet Printer, Service Manual

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Canon iP1600 - PIXMA Color Inkjet Printer Service Manual Download Page 2

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iP2200 / iP1600 / iP1200 

SIMPLIFIED SERVICE MANUAL

 

 

 

1.  PRODUCT LIST

 

2.  PRODUCT SPECIFICATIONS

 

3.  ERROR DISPLAY

 

4.  SERVICE MODE

 

5.    EXTERNAL VIEW / PARTS LIST (for Asia)

 

7.    SPECIAL NOTES ON SERVICING

 

8.  PRODUCT TECHNICAL INFORMATION

 

APPENDIX 2:    iP2200 / iP1600 / iP1200 SERVICE TOOL

 

 

 

 

 

 

 

QY8-13AA-000 

Rev. 00 

 

June 30, 2005 

Canon Inc. 

 

Summary of Contents for iP1600 - PIXMA Color Inkjet Printer

Page 1: ...ight 2005 Canon U S A This technical publication is the proprietary and confidential information of Canon U S A which shall be retained for reference purposes by Authorized Service Facilities of Canon U S A Its unauthorized use is prohibited ...

Page 2: ...1 PRODUCT LIST 2 PRODUCT SPECIFICATIONS 3 ERROR DISPLAY 4 SERVICE MODE 5 EXTERNAL VIEW PARTS LIST for Asia 7 SPECIAL NOTES ON SERVICING 8 PRODUCT TECHNICAL INFORMATION APPENDIX 2 iP2200 iP1600 iP1200 SERVICE TOOL QY8 13AA 000 Rev 00 June 30 2005 Canon Inc ...

Page 3: ...A009AA 0196B009AA AU 9990A010AA 9989A010AA 0196B010AA KR 9990A011AA 9989A011AA 0196B011AA GB 9990A012AA JP 0196B013AA TW 9990A014AA 9989A014AA 0196B014AA HK 9990A015AA 9989A015AA 0196B015AA CN 0196B016AA MY 1 2 Options None 1 3 Consumables Product name Product code Sales territories Remarks Canon FINE Cartridge PG 40 0615B001AA to 0615B005AA CL 41 0617B001AA to 0617B005AA PG 50 0616B001AA to 0616B...

Page 4: ... 4x6 photo borderless printing 120 pages Postcard photo borderless printing ASF stacking capacity Paper weight Max 10 mm Approx 100 pages of 75 g m2 64 to 105 g m2 Plain paper 10 mm or less High Resolution Paper 10 mm Approx 80 sheets or less Glossy Photo Paper A4 LTR 10 sheets or less 4x6 20 sheets or less Photo Paper Pro Photo Paper Plus Glossy Matte Photo Paper A4 LTR 5x7 10 sheets or less 4x6 ...

Page 5: ...ntine Note Not Blue Angel compliant Difference between the iP2200 iP1600 and iP1200 Ink cartridges Model Housing main cover configuration Standard Optional Throughput iP2200 2 parts PG 40 CL 41 PG 50 CL 51 iP1600 1 part PG 40 CL 41 iP1200 1 part CL 41 PG 40 iP2200 iP1600 iP1200 2 2 Product Life Specified print volume or the years of use whichever comes first 3 years of use Print volume 4 000 pages...

Page 6: ...sable Not usable iP1200 Usable as an option Standard package Not usable Not usable Ink cartridge ink tank with the nozzles yield Units pages iP2200 iP1600 iP1200 PG 40 CL 41 PG 50 CL 51 PG 40 CL 41 CL 41 1 500 character pattern plain paper standard mode BK 490 750 490 430 ISO JIS SCID No 5 plain paper standard mode BK 760 1 170 760 ISO JIS SCID No 5 plain paper standard mode CL 190 320 190 180 Dig...

Page 7: ... times Waste ink absorber full or platen waste ink absorber full warning approx 95 of the maximum capacity Pressing the Resume Cancel button will exit the error and enable printing 14 times Non supported ink cartridge installed Replace the non supported ink cartridge with the supported one 16 times Used ink cartridge installed or no ink Pressing the Resume Cancel button will exit the error and ena...

Page 8: ...tion is enabled and no Status Monitor display when disabled Note The Status Monitor display in the table below is for Windows Warning Display by Status Monitor Ink low warning 1 approx 70 of ink remaining Ink low warning 2 approx 40 of ink remaining Ink low warning 3 low remaining ink Ink low warning 4 no ink remaining ...

Page 9: ...Check from the printer driver Maintenance 1 Select Print Head Alignment from the printer driver Maintenance 2 Select the optimal value using the printed head position adjustment pattern Nozzle check pattern printing Significant misalignment can be adjusted Host computer is required 2 Shipment pattern printing ROM version Number of pages fed Waste ink amount Refer to Shipment inspection pattern 1 b...

Page 10: ... The Power LED lights in green b Connect the printer to the computer Using the iP2200 iP1600 iP1200 service tool QY9 0068 select USB PORT See APPENDIX 2 iP2200 iP1600 iP1200 SERVICE TOOL c Destination setting Destination can be set by clicking LOCK RELEASE then each model name in SET DESTINATION Confirm the model name by clicking GET DEVICE ID after setting change If incorrect it can be changed be...

Page 11: ... 10 23 5 EXTERNAL VIEW PARTS LIST for Asia 5 1 External Parts Power Supply Unit Logic Board Ass y 5 2 Print Unit ...

Page 12: ...ORBER Y QK1 1543 000 I 1 AC ADAPTER 100 240V 50 60HZ iP2200 15 QK1 1540 000 I 1 AC ADAPTER 100 240V 50 60HZ iP1600 iP1200 S1 QC1 6108 000 G SCREW B TIGHT M3x44 For main chassis to separation base Y S2 XA9 1493 000 G SCREW TP M3x8 For base main chassis LF side plate Y S3 XB1 2200 505 G SCREW MACH TRUSS HEAD M2x5 For LF sensor to LF sensor plate Y S4 XB1 2260 305 G SCREW MACH TRUSS HEAD M2 6x3 For m...

Page 13: ...g with Alarm LED 2 Print the shipment inspection pattern and reset the EEPROM following the procedures in 4 SERVICE MODE 3 Press the Power button to turn off the printer The paper lifting plate is raised and the carriage moves to the print head replacement position Remove the ink cartridges DO NOT print after this point Open access cover and install print head Power ON Service Call Error Connect t...

Page 14: ...es No Nozzle check pattern printing No Correct Correct Correct Correct See 4 SERVICE MODE for cleaning method See 4 SERVICE MODE for cleaning method See 4 SERVICE MODE for printing method Yes Yes Yes Yes No No Nozzle check pattern printing Ink cartridge deep cleaning Nozzle check pattern printing Ink cartridge deep cleaning Nozzle check pattern printing Nozzle check pattern printing ...

Page 15: ...APPENDIX 2 iP2200 iP1600 iP1200 SERVICE TOOL for details Then replace the applicable waste ink absorber Dd Main waste ink absorber amount 120 080 mg at 95 full 126 400 mg at full Ds Platen waste ink absorber amount 17 955 mg at 95 full 18 900 mg at full 2 Resetting the replaced waste ink absorber counter At main waste ink absorber replacement In the iP2200 iP1600 iP1200 service tool CLEAR WASTE IN...

Page 16: ... 15 23 ...

Page 17: ...out error Paper cannot be fed Cannot print 1 Perform roller cleaning from the printer driver 2 Clean the paper feed roller with pre moistened wipe or moistened cloth The paper feed roller slips on the paper at paper feeding 4 C Multi feeding Multiple sheets of paper are fed simultaneously Blank paper is ejected 1 Fan the paper and set them in the ASF 2 In case of PR 101 set the paper sheet by shee...

Page 18: ...9 C Horizontal lines or uneven print density at the trailing edge of paper Cannot print to the bottom edge of paper Lines or uneven print density appear in the trailing edge of paper Cannot print properly 1 Recommend printing in the print quality assurance area 2 Change the print quality from Standard to High mode 3 Try other paper PP 101 When the paper end comes off the pinch roller printing is p...

Page 19: ...lay method Displayed on the Status Monitor at 4 levels listed below for each BK CL ink cartridge Level 1 Approx 70 of ink remaining Level 2 Approx 40 of ink remaining Level 3 Indication of mark Remaining ink level is low Level 4 Indication of X mark No ink remaining Note Remaining ink detection function displays the status only and does not cause errors Accuracy The margin of error of detection ac...

Page 20: ...ible problems with this function Excessive ink consumption when conducting deep cleaning repeatedly The amount of ink used is approx 4 times the normal manual cleaning amount Reference Cleaning types amount of ink used and time required Cleaning type Amount of ink used Time required Manual cleaning Dot count cleaning Timer cleaning 24 hours to 2 months CL ink cartridge replacement BK Approx 0 10 g...

Page 21: ...t of black nozzles in bi directional printing K Horizontal alignment between CL and BK chips L Vertical alignment between CL and BK chips M Alignment of yellow large nozzles in bi directional printing N Alignment of yellow small nozzles in bi directional printing O Alignment between yellow large and small nozzles Perform from the printer driver Maintenance At initial set up by the user notice to p...

Page 22: ...Page XXXX PL XXXX PR XXXX CA XXXX BL XXXX SettingTime XXXX XX XX XX XX Platen ink absorber waste ink amount A B APPENDIX 1 SHIPMENT INSPECTION PATTERN 1 Check item 1 Non ejection of ink Total area of the sample below Check item 2 Top of form Paper size A4 EEPROM information print A See below for details BK nozzle check pattern Check item 3 Gray area Y nozzle check pattern 5pl Check item 4 Vertical...

Page 23: ...e connected USB port number from USB PORT A How to print the shipment inspection pattern 1 Select TEST PATTERN 1 B and the shipment inspection pattern 1 will be printed Refer to APPENDIX 1 SHIPMENT INSPECTION PATTERN 1 How to set the destination 1 Click LOCK RELEASE C1 and select the applicable model name in SET DESTINATION C2 iP2200J for iP2200 Japan model iP2200E for iP2200 non Japan models iP16...

Page 24: ...N resets the main waste ink counter PLATEN resets the platen waste ink counter If both the main and platen waste ink absorbers are replaced reset both the main and platen waste ink counters How to confirm EEPROM information details Click EEP ROM INFORMATION H The EEP ROM INFORMATION dialog box will open to display EEPROM information details ...

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