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Canon imageCLASS MF3111, Service Manual

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Canon imageCLASS MF3111 Service Manual Download Page 95

Chapter 3

3-47

4) Remove the 2 claws [1] and remove the cassette

separation pad [2] by sliding it up.

F-3-184

3.5.4 

Paper Feed Roller

3.5.4.1 

Removing the Cassette

0002-7105

1) Remove the cassette by holding the cassette handle.

3.5.4.2 

Removing the right cover

0007-7835

1) Open the front cover [1], and remove the 2 screws

[2] on the front side.

F-3-185

2) Remove the 2 screws [1] on the back side, and

remove the right cover [2].

F-3-186

3.5.4.3 

Removing the left cover

0007-7836

1) Open the front cover [1], and remove the 2 screws

[2] on the front side.

F-3-187

2) Remove the 2 screws [1] on the back side, and

remove the left cover [2].

F-3-188

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Summary of Contents for imageCLASS MF3111

Page 1: ...Aug 27 2004 Service Manual MF3110 Series LaserBase MF3110 ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...ed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sen sors to the in...

Page 6: ......

Page 7: ...ument Feed and Exposure System 2 1 2 1 1 Overview Configuration 2 1 2 2 Laser Exposure 2 2 2 2 1 Overview Configuration 2 2 2 3 Image Formation 2 4 2 3 1 Overview Configuration 2 4 2 4 Pickup and Feed System 2 6 2 4 1 Overview Configuration 2 6 2 4 2 Detection Jams 2 7 2 5 Fixing Unit 2 9 2 5 1 Overview Configuration 2 9 2 5 2 Protective Function 2 10 2 6 External and Controls 2 12 2 6 1 Power Sup...

Page 8: ...5 7 Gear Unit 3 55 3 6 FIXING SYSTEM 3 56 Chapter 4 ޓ MAINTENANCE AND INSPECTION 4 1 Periodically Replaced Parts 4 1 4 1 1Parts Requiring Periodical Replacement 4 1 4 2 Consumables 4 2 4 2 1Consumable 4 2 4 3 Periodical Service 4 3 4 3 1Items Requiring Scheduled Servicing 4 3 4 4 Cleaning 4 4 4 4 1Items Requiring Cleaning 4 4 4 4 2Cleaning Method external covers 4 5 4 4 3Cleaning Method scanning u...

Page 9: ...Countermeasure 5 2 5 2 1 Image Faults 5 2 5 2 2 Malfunction 5 2 5 2 3 Printing Scanning 5 3 5 2 4 Jam Main Unit 5 3 5 3 Measurement and Adjustment 5 4 5 3 1 Basic Adjustments 5 4 5 4 Service Tools 5 5 5 4 1Special Tools 5 5 5 5 Error Code 5 6 5 5 1 Outline 5 6 5 5 2 Service Error Code 5 6 5 6 Service Mode 5 8 5 6 1 Outline 5 8 5 6 2 Service Soft Switch Settings SSSW 5 12 5 6 3 ROM Management ROM 5...

Page 10: ......

Page 11: ...Chapter 1 ޓ PRODUCT DESCRIPTION ...

Page 12: ......

Page 13: ...Specifications 1 3 1 2 1Printing Speed 1 3 1 2 2Stack Upon Delivery 1 3 1 2 3System Requirements for Printer Driver 1 4 1 3 Names of Parts 1 5 1 3 1External View 1 5 1 3 2Operation panel 1 7 1 4 Safety 1 8 1 4 1Safety of Laser Light 1 8 1 4 2Handling the Laser Unit 1 8 1 4 3Safety of Toner 1 9 ...

Page 14: ......

Page 15: ...000 1 1 294 1 0 786 1 0 647 1 0 500 Zoom 0 500 to 2 000 unit 1 Print area Print 5 mm and more inner from paper egdes Copy 2 mm and more inner from paper egdes Reading resolution 1200 x 2400 dpi Copying resolution 600 x 600 dpi Printing resolution 1200 x 600 dpi Print speed A4 approx 20 sheets min Print speed LTR approx 21 sheets min Warm up Time Approx 260 sec temperature 20 deg C humidty 65 from ...

Page 16: ...ets Heavy paper 90 105 g m2 approx 200 sheets Heavy paper H 128 g m2 approx 100 sheets Transparency approx 100 sheets Envelope approx 20 sheets Multi purpose capacity 1 sheet Continuous reproduction 99 sheets Energy save mode Yes Operating environment Temperature range 15 to 32 5 deg C Operating environment Humidity range 20 to 80 RH Power supply rating 200 240V 50 60Hz Power consumption Maximum a...

Page 17: ... 20 12 20 A4 65 to 90 g m2 18 10 8 18 B5 64 to 90 g m2 8 8 4 4 8 A5 64 to 90 g m2 8 8 4 4 8 A4 105 to 128 g m2 18 12 B5 105 to 128 g m2 4 4 LTR 75 to 90 g m2 21 21 21 12 21 LGL 75 to 90 g m2 15 LTR Bond 75 to 90 g m2 105 g m2 21 12 Envelope 4 4 Paper type Face down Face up Plain paper 64 to 75 g m2 Approx 60 sheets 1 sheet Heavy paper 91 to 128 g m2 Approx 30 sheets 1 sheet Transparency Approx 10 ...

Page 18: ... on as a user with adoministrator privileges is recommended OS CPU RAM Available Free Disk Space Windows 98 Intel Pentium 90 MHz or greater 32 MB of RAM 64 MB or greater is recommended At least 115 MB 200MB or greater is recommended Windows Me Intel Pentium 150 MHz or greater 32 MB of RAM 64 MB or greater is recommended At least 115 MB 200MB or greater is recommended Windows 2000 Professional Inte...

Page 19: ... 1 1 5 1 3 Names of Parts 1 3 1 External View 0007 6429 Front View F 1 1 T 1 4 1 Platen glass cover 5 Front cover 2 Platen glass 6 Multi purpose feeder 3 Operation panel 7 Cassette 4 Output tray 1 2 3 4 5 6 7 ...

Page 20: ...Chapter 1 ޓ Running H F 5 1 6 Rear View F 1 2 T 1 5 1 USB port 2 Face up cover 3 Power socket 4 Extension cover 1 2 3 4 ...

Page 21: ...CAN key 11 Collate 2on1 key 3 Enlarge Reduce key 12 Image Quality key 4 Exposure key 13 Memory indicator 5 Alarm indicator 14 Menu key 6 LCD 15 Cursor keys 7 Numeric keys 16 OK key 8 Start key 17 Status Monitor key 9 Stop Reset key 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 22: ...nal cover No radiation can leaak from the machine in the normal operation of the product by the user 1 4 2 Handling the Laser Unit 0007 8181 The laser scanner unit emits invisible laser light inside it If exposed to laser light the human eye can irreparably be damaged Never attempt to disassemble the laser scanner unit It is not designed for servicing in the field The covers around the laser scann...

Page 23: ...e toner into fire It may explode Toner on the Skin or Clothes 1 If your skin or clothes came into contact with toner wash with water at once 2 Do not use warm or hot water which will cause the toner to jell permanently fusing it with the fibers of the clothes 3 Do not bring toner into contact with vinyl material They are likely to react with each other ...

Page 24: ......

Page 25: ...Chapter 2 ޓ TECHNICAL REFERENCE ...

Page 26: ......

Page 27: ...eed System 2 6 2 4 1 Overview Configuration 2 6 2 4 1 1 Overview 2 6 2 4 2 Detection Jams 2 7 2 4 2 1 Jam Detection Outline 2 7 2 4 2 2 Delay Jams 2 8 2 4 2 3 Stationary Jams 2 8 2 4 2 4 Other Jams 2 8 2 5 Fixing Unit 2 9 2 5 1 Overview Configuration 2 9 2 5 1 1 Overview 2 9 2 5 2 Protective Function 2 10 2 5 2 1 Protective Mechanisms 2 10 2 5 2 2 Detecting a Fault in the Fixing Assembly 2 11 2 6 ...

Page 28: ......

Page 29: ...ment Feed and Exposure System 2 1 1 Overview Configuration 2 1 1 1 Overview 0007 8185 F 2 1 T 2 1 The CCD unit driven by the flatbed motor reads out image data of a document on the platen glass 1 Flatbed motor 2 CCD unit 1 2 ...

Page 30: ... the engine controller The laser driver serves to turn on the laser diode according to the laser control signal and video signals from the engine controller The laser beam moves thorough the collimator less and the cylindrical lens to reach the 4 facet mirror rotating at a specific speed 1 Laser driver PCB 5 Imaging lends 2 BD sensor 6 Scanner motor 3 Reflecting mirror 7 4 facet mirror 4 Photosens...

Page 31: ... after the scanner motor has reached a specific revolution number of rotations Scanner Fault If the machine does not detect the BDI signal 1 4 sc after it has stopped forcing the scanner motor to accelerate it extends the period of detection by 120 sec if it still does not detect a specific interval of BDI signals it identifies a scanner fault BD Error The machine identifies a BD error if it does ...

Page 32: ...e incoming video signals The image thus formed on the photosensitive drum is a static latent image it is turned into a visible image by means of the toner from the developing cylinder The resulting toner image is then transferred to paper by the work of the transfer charging roller and the paper is sent to the fixing assembly The surface of the photosensitive drum is cleaned by the cleaning blade ...

Page 33: ...to strong light it develops what is know as photo memory which can cause white spots or black lines in images To protect the drum against light the machine is equipped with a drum cover shutter The drum cover shutter must never be opened unless doing so proves to be absolutely necessary ...

Page 34: ...14 Cassette pickup solenoid 4 Manual feed 15 Manual feed pickup solenoid 5 Feed roller 16 Cassette paper sensor 6 Transfer assembly photosensitive drum transfer charging roller 17 Manual feed paper sensor 7 Fixing assembly fixing film fixing pressure roller 18 Top sensor 8 Delivery roller 19 Delivery sensor 9 Face up cover 10 Face up delivery 11 Face down delivery roller 1 13 14 16 7 8 9 10 11 19 ...

Page 35: ... turns on the manual feed pickup solenoid to stop the rotation of the feed roller so that the paper will not move forward until the laser scanner and the fixing unit become ready for operation When the laser scanner and the fixing unit become ready for operation the machine turns off the manual feed pickup solenoid to rotate the feed roller thus moving the paper forward the operation thereafter is...

Page 36: ...dentifies a delivery stationary jam if the delivery sensor does not detect the trailing edge of paper for 1 715 sec after the top sensor has detected the trailing edge of paper 2 4 2 4 Other Jams 2 4 2 4 1 Wrap Jam 0003 0665 The machine starts a wrap jam detection sequence in 0 1 sec if it does not detect a delivery delay jam It identifies a wrap jam if the delivery sensor detects the trailing edg...

Page 37: ...film unit and the pressure roller the fixing film has a built in fixing heater thermistor and thermal fuse The toner transferred to paper is heated by the fixing heater which provides heat through the fixing film the toner is forced under the pressure roller so that it is fused into the fibers of the paper under both heat and pressure 1 Fixing film unit 2 Fixing heater 3 Pressure roller 1 3 2 ...

Page 38: ...nal to go Low and turns off the photo triac couple thus cutting off the power to the fixing heater 2 Protective Mechanism by the Fixing Heater Safety Circuit The fixing heater safety circuit monitors the voltage of the fixing heater temperature detection signal from the main thermistor and the sub thermistor at all times If the fixing temperature appreciably exceeds a specific level the machine cu...

Page 39: ...eg C or more for 1 sec continuously while fixing temperature control is under way c the CPU detects that the reading of the main thermistor remains 100 deg C or less for 1 2 sec continuously while paper passage temperature control is under way or the CPU detects that the reading of the main thermistor remains 50 deg C or less for 0 3 sec continuously while between sheets temperature control is und...

Page 40: ...e Energy Saver Mode In the Energy Saver mode the machine always monitors the following activities which are the triggers to resume the operations When the machine detects any of them it returns to the stand by mode The Energy Saver key on the operation panel is pressed A print job is accepted Paper is set at the Multi purpose feeder The front cover is opend Memo In any of the following states the ...

Page 41: ...Chapter 3 ޓ DISASSEMBLY AND ASSEMBLY ...

Page 42: ......

Page 43: ...Left Cover 3 4 3 1 5 1 Removing the Cassette 3 4 3 1 5 2 Removing the left cover 3 5 3 1 6 Operation Panel Unit 3 5 3 1 6 1 Removing the Cassette 3 5 3 1 6 2 Removing the right cover 3 5 3 1 6 3 Removing the left cover 3 6 3 1 6 4 Removing the rear cover 3 6 3 1 6 5 Removing the Scanner Unit 3 6 3 1 6 6 Removing the Board Unit 3 7 3 1 6 7 Removing the Operation Panel Unit 3 7 3 1 7 SCNT Board 3 7 ...

Page 44: ... 7 Removing the Top Cover 3 18 3 1 11 8 Removing the Right Frame 3 18 3 1 11 9 Removing the Plate 3 18 3 1 11 10 Removing the Left Frame 3 18 3 1 11 11 Removing the Power Supply Shield Plate 3 19 3 1 11 12 Removing the Power Supply Assembly 3 19 3 1 11 13 Removing the Top Sensor 3 19 3 1 12 Paper Delivery Sensor 3 20 3 1 12 1 Removing the Cassette 3 20 3 1 12 2 Removing the right cover 3 20 3 1 12...

Page 45: ...ner Unit 3 31 3 2 4 6 Removing the Board Unit 3 32 3 2 4 7 Removing the Operation Panel Unit 3 32 3 2 4 8 Removing the Scanner Cover Unit 3 32 3 2 4 9 Removing the Flatbed Motor Unit 3 33 3 3 LASER EXPOSURE SYSTEM 3 34 3 3 1 Laser Scanner Unit 3 34 3 3 1 1 Removing the Cassette 3 34 3 3 1 2 Removing the right cover 3 34 3 3 1 3 Removing the left cover 3 34 3 3 1 4 Removing the rear cover 3 35 3 3 ...

Page 46: ...ving the Rear of the Cassette 3 46 3 5 3 2 Removing the Cassette Separation Pad 3 46 3 5 4 Paper Feed Roller 3 47 3 5 4 1 Removing the Cassette 3 47 3 5 4 2 Removing the right cover 3 47 3 5 4 3 Removing the left cover 3 47 3 5 4 4 Removing the front cover 3 48 3 5 4 5 Removing the rear cover 3 48 3 5 4 6 Removing the Scanner Unit 3 48 3 5 4 7 Removing the Top Cover 3 49 3 5 4 8 Removing the Right...

Page 47: ...5 7 1 Removing the Cassette 3 60 3 5 7 2 Removing the right cover 3 60 3 5 7 3 Removing the Gear Unit 3 60 3 6 FIXING SYSTEM 3 61 3 6 1 Fixing Film Unit 3 61 3 6 1 1 Removing the Cassette 3 61 3 6 1 2 Removing the right cover 3 61 3 6 1 3 Removing the left cover 3 61 3 6 1 4 Removing the front cover 3 62 3 6 1 5 Removing the rear cover 3 62 3 6 1 6 Removing the Scanner Unit 3 62 3 6 1 7 Removing t...

Page 48: ...Contents 3 6 2 11 Removing the Power Supply Shield Plate 3 68 3 6 2 12 Removing the Fixing Film Unit 3 68 3 6 2 13 Removing the Fixing Pressure Roller 3 69 ...

Page 49: ... to disengage the connection 2 Remove the shafts on both sides 3 while warping the shaft arms inside and remove the front cover F 3 1 3 1 2 Rear Cover 3 1 2 1 Removing the Cassette 0002 6890 1 Remove the cassette by holding the cassette handle 3 1 2 2 Removing the right cover 0007 7442 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 2 2 Remove the 2 screws 1 on the back si...

Page 50: ...9 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 6 3 1 3 Top Cover 3 1 3 1 Removing the Cassette 0002 6891 1 Remove the cassette by holding the cassette handle 3 1 3 2 Removing the right cover 0007 7443 1 Open the front cover 1 and remove the 2 screw...

Page 51: ... the rear cover 0007 7450 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 11 3 1 3 5 Removing the Scanner Unit 0007 7460 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remov...

Page 52: ... 4 Right Cover 3 1 4 1 Removing the Cassette 0002 6871 1 Remove the cassette by holding the cassette handle 3 1 4 2 Removing the right cover 0007 7418 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 15 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 16 3 1 5 Left Cover 3 1 5 1 Removing the Cassette 0002 6874 1 Remove the cassette by holding the ca...

Page 53: ...he 2 screws 1 on the back side and remove the left cover 2 F 3 18 3 1 6 Operation Panel Unit 3 1 6 1 Removing the Cassette 0007 9904 3 1 6 2 Removing the right cover 0007 7486 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 19 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 20 1 2 1 2 1 2 1 2 ...

Page 54: ...g the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 23 3 1 6 5 Removing the Scanner Unit 0007 7489 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 ...

Page 55: ...e board unit 1 and remove the connector 2 the grounding cable 3 and the 3 flat cables 4 F 3 27 3 1 6 7 Removing the Operation Panel Unit 0007 7491 1 Reomve the 2 screws 1 and remove the flat cable from the core F 3 28 2 Remove the 2 claws 2 on the operation panel unit 1 and remove the operation panel unit F 3 29 3 1 7 SCNT Board 3 1 7 1 Removing the Cassette 0006 2984 1 Remove the cassette by hold...

Page 56: ...t cover 0007 7477 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 32 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 33 3 1 7 4 Removing the rear cover 0007 7478 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward...

Page 57: ...s 4 and the 2 pins 5 on the right and left sides F 3 35 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 36 3 1 7 6 Removing the Board Unit 0007 7480 1 Remove the 4 screws 1 on the back side of the scanner unit F 3 37 2 Open the board unit 1 and remove the connector 2 the grounding cable 3 and the 3 flat cables 4 F 3 38 2 4 3 1 5 1 2 1 4 1 3...

Page 58: ...ing the left cover 0007 9240 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 40 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 41 3 1 8 3 Removing the ECNT Board 0007 9239 1 Take off the connectors at 5 spots 1 as well as the flat cable at 3 spots 2 2 Remove the 3 screws 3 and while carefully watching the sensor flag removes the ECNT board 4 F 3 4...

Page 59: ...7 7564 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 43 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 44 3 1 9 3 Removing the left cover 0007 7568 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 45 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 46 1 2 1 2 1 2 1 2 ...

Page 60: ...ving the Power Supply Shield Plate 0007 7694 1 Remove the connector 1 and remove the cable from the cable guide F 3 48 2 Remove the 9 screws 1 to remove the power supply shield plate 2 F 3 49 3 1 9 6 Removing the Power Supply Assembly 0007 7697 1 Remove the 3 screws 1 The external cover is omitted from the illustration below to show the instructions clearly 2 Remove the four connectors 2 as well a...

Page 61: ...ble 2 2 Remove the 4 screws 3 As you disengage the 3 spacers 4 remove the power supply board 5 F 3 52 3 1 10 High voitage Power Supply PCB 3 1 10 1 Removing the Cassette 0002 7494 1 Remove the cassette by holding the cassette handle 3 1 10 2 Removing the right cover 0007 7702 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 53 2 Remove the 2 screws 1 on the back side and re...

Page 62: ... 2 F 3 56 3 1 10 4 Removing the rear cover 0007 7704 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 57 3 1 10 5 Removing the Power Supply Shield Plate 0007 7706 1 Remove the connector 1 and remove the cable from the cable guide F 3 58 1 2 1 2 1 4 3 3...

Page 63: ...as the flat cable 3 on the ECNT board F 3 60 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 61 3 1 10 7 Removing the High Voltage Power Supply Board 0007 7709 1 Remove the flat cable 1 2 Remove the 3 screws 2 and the high voltage power supply board 3 F 3 62 3 1 11 Top Sensor 3 1 11 1 Removing the C...

Page 64: ... on the front side F 3 63 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 64 3 1 11 3 Removing the left cover 0007 7534 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 65 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 66 1 2 1 2 1 2 1 2 ...

Page 65: ...e fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 68 3 1 11 6 Removing the Scanner Unit 0007 7538 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 69 3 R...

Page 66: ...emove the 3 screws 1 and remove the right frame 2 F 3 72 3 1 11 9 Removing the Plate 0007 7544 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 73 3 1 11 10 Removing the Left Frame 0007 7545 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 74 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 67: ...on the ECNT board F 3 76 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 77 3 1 11 13 Removing the Top Sensor 0007 7552 1 Place the main unit down on its front face so that the interior of the main unit is easily visible 2 Remove the connector 1 on the ECNT board and take the cable off the cable gui...

Page 68: ... 0007 7553 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 79 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 80 3 1 12 3 Removing the left cover 0007 7554 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 81 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 82 1 2 1 2 1 2 1 2 ...

Page 69: ...sure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 84 3 1 12 6 Removing the Power Supply Shield Plate 0007 7560 1 Remove the 9 screws 1 to remove the power supply shield plate 2 F 3 85 3 1 12 7 Removing the Scanner Unit 0007 7561 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw...

Page 70: ...move the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 88 3 1 12 9 Removing the Paper Delivery Sensor 0007 7563 1 Remove the connector 1 on the ECNT board and take the cable off the cable guide The external cover is omitted from the illustration 2 Remove the screw 2 and remove the paper delivery sensor 3 F 3 89 1 2 3 2 1 2 1 3 ...

Page 71: ...right cover 0007 7453 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 90 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 91 3 2 1 3 Removing the left cover 0007 7454 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 92 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 93 1 2 1 2 1 2 1 2 ...

Page 72: ...lat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 95 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 96 3 2 2 Scanner Cover Unit 3 2 2 1 Removing the Cassette 0002 7746 1 Remove the cassette by holding the cassette handle 3 2 2 2 ...

Page 73: ...g the rear cover 0007 7496 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 101 3 2 2 5 Removing the Scanner Unit 0007 7497 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Rem...

Page 74: ...1 on the back side of the scanner unit F 3 104 2 Open the board unit 1 and remove the connector 2 the grounding cable 3 and the 3 flat cables 4 F 3 105 3 2 2 7 Removing the Operation Panel Unit 0007 7499 1 Reomve the 2 screws 1 and remove the flat cable from the core F 3 106 2 Remove the 2 claws 2 on the operation panel unit 1 and remove the operation panel unit F 3 107 1 2 1 4 1 3 2 1 1 2 ...

Page 75: ... 0002 7747 1 Remove the cassette by holding the cassette handle 3 2 3 2 Removing the right cover 0007 7516 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 109 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 110 3 2 3 3 Removing the left cover 0007 7517 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 111 2 Remove the 2 scre...

Page 76: ...d the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 114 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 115 3 2 3 6 Removing the Board Unit 0007 7520 1 Remove the 4 screws 1 on the back side of the scanner unit F 3 116 2 Open...

Page 77: ...unit F 3 119 3 2 3 8 Removing the Scanner Cover Unit 0007 7522 1 Remove the platen glass cover 2 Remove the 3 screws 1 3 Remove the 4 front claws 2 and the 6 claws 3 on the right and left sides and remove the scanner cover unit F 3 120 3 2 3 9 Removing the Flatbed Motor Unit 0007 7523 1 Remove the 2 screws 1 2 While watching the CCD unit drive belt 2 carefully remove the flatbed motor unit 3 F 3 1...

Page 78: ...top on the left side also 4 Remove the CCD unit 5 by pulling it out of the shaft F 3 122 3 2 4 Flatbed Motor Unit 3 2 4 1 Removing the Cassette 0002 7748 1 Remove the cassette by holding the cassette handle 3 2 4 2 Removing the right cover 0007 7502 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 123 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3...

Page 79: ...elease levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 127 3 2 4 5 Removing the Scanner Unit 0007 7506 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 128 3 Remove the 2 screws...

Page 80: ...the Operation Panel Unit 0007 7509 1 Reomve the 2 screws 1 and remove the flat cable from the core F 3 132 2 Remove the 2 claws 2 on the operation panel unit 1 and remove the operation panel unit F 3 133 3 2 4 8 Removing the Scanner Cover Unit 0007 7511 1 Remove the platen glass cover 2 Remove the 3 screws 1 3 Remove the 4 front claws 2 and the 6 claws 3 on the right and left sides and remove the ...

Page 81: ...Chapter 3 3 33 3 2 4 9 Removing the Flatbed Motor Unit 0007 7512 1 Remove the 2 screws 1 2 While watching the CCD unit drive belt 2 carefully remove the flatbed motor unit 3 F 3 135 2 3 1 ...

Page 82: ...ght cover 0007 7768 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 136 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 137 3 3 1 3 Removing the left cover 0007 7769 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 138 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 139 1 2 1 2 1 2 1 2 ...

Page 83: ...oving the Scanner Unit 0007 7771 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 141 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 142 3 3 1 6 Removing the Top Cover 0007 7772 1 Remove the 2 s...

Page 84: ...e the cable off the cable clamp The external cover is omitted from the illustration below to show the instructions clearly 2 Take the flat cable 2 off the board of the laser scanner unit 3 Remove the 4 screws 3 to remove the laser scanner unit 4 Ensure that the grounding plate 5 does not get lost F 3 144 1 2 3 4 5 ...

Page 85: ...Transfer Charging Roller 3 4 1 1 Removing the Transfer Charging Roller 0007 7699 1 Open the front cover 2 Hold the 2 claws 1 on the right side of the roller lifting them up 3 Slide the transfer charging roller 2 by sliding it to the right F 3 145 2 1 ...

Page 86: ...e right cover 0007 7800 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 146 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 147 3 5 1 3 Removing the left cover 0007 7801 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 148 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 149 1 2 1 2 1 2 1 2 ...

Page 87: ...fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 151 3 5 1 6 Removing the Scanner Unit 0007 7805 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 152 3 Re...

Page 88: ...move the 3 screws 1 and remove the right frame 2 F 3 155 3 5 1 9 Removing the Plate 0007 7809 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 156 3 5 1 10 Removing the Left Frame 0007 7811 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 157 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 89: ...e 4 connectors 2 as well as the flat cable 3 on the ECNT board F 3 159 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 160 3 5 1 13 Removing the Gear Unit 0007 7818 1 Remove the 2 screws 1 and detach the drive plate small 2 F 3 161 2 Remove the 2 gears 1 3 While freeing the claw detach the gear unit...

Page 90: ... unit down on its front face so that the interior of the main unit is easily visible 2 Remove the boss of the bushing 1 and turn it to the front then slide it to detach the bushing 3 Slide the pickup roller 2 to remove it F 3 165 3 5 2 Cassette Pickup Solenoid 3 5 2 1 Removing the Cassette 0002 7055 1 Remove the cassette by holding the cassette handle 3 5 2 2 Removing the right cover 0007 7823 1 O...

Page 91: ...4 Removing the front cover 0007 7825 1 Open the front cover 1 and remove the arm claws 2 to disengage the connection 2 Remove the shafts on both sides 3 while warping the shaft arms inside and remove the front cover F 3 170 3 5 2 5 Removing the rear cover 0007 7826 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 sc...

Page 92: ... screws 4 and the 2 pins 5 on the right and left sides F 3 172 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 173 3 5 2 7 Removing the Top Cover 0007 7828 1 Remove the 2 screws 1 and remove the Top cover 2 F 3 174 3 5 2 8 Removing the Right Frame 0007 7829 1 Remove the 3 screws 1 and remove the right frame 2 F 3 175 2 4 3 1 5 1 2 2 1 2 1 1...

Page 93: ...e cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 177 3 5 2 11 Removing the Power Supply Shield Plate 0007 9963 1 Remove the 5 screws 1 to remove the power supply shield plate 2 F 3 178 3 5 2 12 Removing the Power Supply Assembly 0007 7832 1 Remove the 3 screws 1 2 Remove the 4 connectors 2 as well as the flat cable 3 on the ECNT board F 3 179 3 2 1 1 3 2 2 1 1...

Page 94: ...ted behind the main motor F 3 181 3 5 3 Cassette Separation Pad 3 5 3 1 Removing the Rear of the Cassette 0002 3783 1 Lift the rear of the cassette and separate the rear from the front 3 5 3 2 Removing the Cassette Separation Pad 0007 7881 1 Remove the shafts 1 on both sides of the lifting plate Remove the lifting plate 3 while watching the lifting plate spring 2 carefully F 3 182 2 Remove the 2 c...

Page 95: ...ndle 3 5 4 2 Removing the right cover 0007 7835 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 185 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 186 3 5 4 3 Removing the left cover 0007 7836 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 187 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 188 1...

Page 96: ... fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 190 3 5 4 6 Removing the Scanner Unit 0007 7845 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 191 3 R...

Page 97: ...ove the 3 screws 1 and remove the right frame 2 F 3 194 3 5 4 9 Removing the Plate 0007 7848 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 195 3 5 4 10 Removing the Left Frame 0007 7849 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 196 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 98: ...he 4 connectors 2 as well as the flat cable 3 on the ECNT board F 3 198 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 199 3 5 4 13 Removing the Gear Unit 0007 7853 1 Remove the 2 screws 1 and detach the drive plate small 2 F 3 200 2 Remove the 2 gears 1 3 While freeing the claw detach the gear uni...

Page 99: ... tooth missing gear 2 F 3 203 3 5 4 15 Removing the Manual Stay 0007 7855 1 Release the lower claw 2 of the solenoid cover 1 and remove the solenoid cover 2 Remove the 3 screws 3 While watching the sensor flag carefully remove the manual stay 4 F 3 204 3 5 4 16 Removing the Paper Feed Guide 0007 7856 1 Remove the screw 1 and detach the paper feed guide 2 F 3 205 2 1 2 1 3 2 3 4 1 1 2 ...

Page 100: ... holding the cassette handle 3 5 5 2 Removing the right cover 0007 7858 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 207 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 208 3 5 5 3 Removing the left cover 0007 7859 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 209 2 Remove the 2 screws 1 on the back side and remove th...

Page 101: ...fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 212 3 5 5 6 Removing the Scanner Unit 0007 7863 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 213 3 Re...

Page 102: ...move the 3 screws 1 and remove the right frame 2 F 3 216 3 5 5 9 Removing the Plate 0007 7867 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 217 3 5 5 10 Removing the Left Frame 0007 7868 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 218 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 103: ...able 3 on the ECNT board F 3 220 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 221 3 5 5 13 Removing the Manual Pickup Solenoid 0007 7871 1 Place the main unit down on its front face so that the interior of the main unit is easily visible 2 Remove the cable 1 from the cable guide 3 Remove the scre...

Page 104: ...80 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 223 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 224 3 5 6 3 Removing the left cover 0007 7781 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 225 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 226 1 2 1 2 1 2 1 2 ...

Page 105: ...fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 228 3 5 6 6 Removing the Scanner Unit 0007 7784 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 229 3 Re...

Page 106: ...move the 3 screws 1 and remove the right frame 2 F 3 232 3 5 6 9 Removing the Plate 0007 7788 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 233 3 5 6 10 Removing the Left Frame 0007 7789 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 234 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 107: ...nnectors 2 as well as the flat cable 3 on the ECNT board F 3 236 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 237 3 5 6 13 Removing the Main Motor 0007 7794 1 Place the main unit down on its front face so that the interior of the main unit is easily visible 2 Remove the 2 screws 1 to remove the m...

Page 108: ...7 7775 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 239 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 240 3 5 7 3 Removing the Gear Unit 0007 7778 1 Remove the 2 screws 1 and detach the drive plate small 2 F 3 241 2 Remove the 2 gears 1 3 While freeing the claw detach the gear unit 2 F 3 242 1 2 1 2 2 1 2 1 ...

Page 109: ...ver 0007 7729 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 243 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 244 3 6 1 3 Removing the left cover 0007 7730 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 245 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 246 1 2 1 2 1 2 1 2 ...

Page 110: ... fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 248 3 6 1 6 Removing the Scanner Unit 0007 7734 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 249 3 R...

Page 111: ...ove the 3 screws 1 and remove the right frame 2 F 3 252 3 6 1 9 Removing the Plate 0007 7740 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 253 3 6 1 10 Removing the Left Frame 0007 7744 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 254 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 112: ...Unit 0007 7749 1 Remove the 2 screws 1 and take off the Fixing cover 2 F 3 256 2 Remove the 2 screws 1 Remove the Fixing entrance guide 2 by sliding it sideways back and forth F 3 257 3 Disengage the connector 1 of the power supply board 4 Remove the grounding springs and the pressure springs 2 on both sides 5 Remove the pressure plates 3 on both sides F 3 258 1 1 2 1 2 1 2 1 2 2 3 ...

Page 113: ...the cassette handle 3 6 2 2 Removing the right cover 0007 7754 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 260 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 261 3 6 2 3 Removing the left cover 0007 7756 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 262 2 Remove the 2 screws 1 on the back side and remove the left co...

Page 114: ... fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 265 3 6 2 6 Removing the Scanner Unit 0007 7760 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 266 3 R...

Page 115: ...ove the 3 screws 1 and remove the right frame 2 F 3 269 3 6 2 9 Removing the Plate 0007 7763 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 270 3 6 2 10 Removing the Left Frame 0007 7764 1 Remove the cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 271 2 1 2 1 1 3 2 1 1 3 2 2 ...

Page 116: ...Unit 0007 7766 1 Remove the 2 screws 1 and take off the Fixing cover 2 F 3 273 2 Remove the 2 screws 1 Remove the Fixing entrance guide 2 by sliding it sideways back and forth F 3 274 3 Disengage the connector 1 of the power supply board 4 Remove the grounding springs and the pressure springs 2 on both sides 5 Remove the pressure plates 3 on both sides F 3 275 1 1 2 1 2 1 2 1 2 2 3 ...

Page 117: ...ving the Fixing Pressure Roller 0007 7767 1 Remove the gear 1 by disengaging the claw 2 Take out the boss of the bushing 2 turn it and remove the bushing F 3 277 3 Hold the shorter shaft 2 of the Fixing pressure roller 1 and lift it up at an angle to remove it from the bushing Remove the Fixing pressure roller by sliding it F 3 278 1 2 1 2 2 1 ...

Page 118: ......

Page 119: ...Chapter 4 ޓ MAINTENANCE AND INSPECTION ...

Page 120: ......

Page 121: ...4 5 1Areas Requiring Application of Grease 4 7 4 5 2Delivery Idler Gear 4 8 4 5 3Fixing Drive Transmission Gear 4 9 4 5 4Large Gear Bushing R 4 9 4 5 5Large Gear 4 10 4 5 6Feed Gear 4 10 4 5 7Internal Gear 4 11 4 5 8Large Gear Deceleration Gear Plate R 4 12 4 5 9Main Motor 4 13 4 5 10Drive Releasing Arm 4 14 4 5 11FU Delivery Roller 4 15 4 5 12Pickup Idler Gear 4 16 4 5 13Feed Deceleration Gear 4 ...

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Page 123: ...Chapter 4 4 1 4 1 Periodically Replaced Parts 4 1 1 Parts Requiring Periodical Replacement 0003 0867 The machine does not have parts that require periodical replacement ...

Page 124: ...pter 4 ޓ Running H F 5 4 2 4 2 Consumables 4 2 1 Consumable 0007 6479 T 4 1 Work by Item Interval guide User Cartridge EP 27 When toner in the toner cartridge being used has run out Service Techician None ...

Page 125: ...Chapter 4 4 3 4 3 Periodical Service 4 3 1 Items Requiring Scheduled Servicing 0003 0865 The machine does not have items that require scheduled servicing ...

Page 126: ...tte separation pad When paper separation performance has lowered Feed roller When paper feed performance has lowered Transfer charging roller When the back of paper tends to become soiled or when a white spot appears in the images at intervals of about 46 mm Static eliminator When dots appear in images Paper feed guide When the back of paper tends to become soiled Fixing entrance guide When paper ...

Page 127: ...ed detergent be sure to remove its residue using a soft moist cloth After removing all soiling dry wipe the area with a soft dry cloth 4 4 3 Cleaning Method scanning unit 0007 6487 F 4 1 1 Rear surface of the platen glass cover Open the platen glass cover and wipe any dirt off with a soft dry cloth 2 Platen glass Open the platen glass cover and wipe any dirt off with a soft dry cloth 1 2 ...

Page 128: ... of the transfer charging roller to avoid soiling the back of paper or white spots in the images Never use solvent If the soiling cannot be removed using lint free paper or the roller is deformed replace the roller 5 Static Eliminator Remove dust and paper lint using a brush 6 Paper Feed Guide Use lint free paper to remove soiling 7 Fixing Entrance Guide Use lint free paper moistened with isopropy...

Page 129: ...ease be sure to apply grease Printer unit F 4 3 T 4 3 1 Delivery idler gear 10 FU delivery roller 2 Fixing drive transmission gear 11 Pickup idler gear 3 Large gear bushing R 12 Feed deceleration gear 4 Large gear 13 Fixing deceleration gear 5 Feed gear 14 FD delivery gear 6 Internal gear 15 Large gear bushing F 7 Large gear deceleration gear Plate R 16 Pressure roller 8 Main motor 17 Cassette pic...

Page 130: ...F 4 4 T 4 4 4 5 2 Delivery Idler Gear 0002 7926 Area of application 1 Grease MOLYKOTE EM 50L Amount 40 10 mg Location of application 2 locations on gear support shaft in opposition spread in axial direction F 4 5 1 CCD shaft 2 Wheel shaft 2 1 1 ...

Page 131: ...s on gear butting ribs in opposition spread in circumferential direction over a length of 1 4 or more F 4 6 4 5 4 Large Gear Bushing R 0002 7930 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5 mg location of application wall surface on inner circumferential side of bushing spread in circumferential direction over a length of 1 2 or more F 4 7 1 1 ...

Page 132: ...Location of application rib against which gear is butted spread in circumferential direction over a length of 1 2 or more F 4 8 4 5 6 Feed Gear 0002 7935 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application 1 location on boss engaging with internal gear spread in axial direction F 4 9 1 1 ...

Page 133: ...11 4 5 7 Internal Gear 0002 7937 Area of application 1 Grease MOLYKOTE EM 50L Amount 40 10 mg Location of application 5 teeth or more of internal gear in opposition 2 locations in circumferential direction F 4 10 1 ...

Page 134: ...ase MOLYKOTE EM 50L Amount 40 10 mg Location of application 5 teeth or more covering entire small dia tooth area Are of application 2 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application support shaft of plate R sliding surface against large gear deceleration gear spread in axial direction F 4 11 1 2 ...

Page 135: ...Chapter 4 4 13 4 5 9 Main Motor 0002 7939 Area of application 1 Grease MOLYKOTE EM 50L Amount 40 10 mg Location of application 5 teeth or more covering entire gear width F 4 12 1 ...

Page 136: ...H F 5 4 14 4 5 10 Drive Releasing Arm 0002 7940 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application 4 locations on sliding surface against gear support shaft of drive releasing arm F 4 13 1 ...

Page 137: ...nst FU grounding spring Area of application 2 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application sliding surface between FU delivery roller shaft and FU delivery roller bushing Area of application 3 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application sliding surface between FU delivery roller shaft and delivery guide FU delivery roller shaft stop rib F 4 14 1 2 3 ...

Page 138: ... 2 locations on pickup idler gear support shaft 5 teeth or more covering entire large diameter tooth surface of pickup idler gear F 4 15 4 5 13 Feed Deceleration Gear 0002 7946 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application 2 locations on feed deceleration gear support shaft spread in axial direction F 4 16 1 1 ...

Page 139: ...small diameter teeth Area of application 2 Grease MOLYKOTE EM 50L Amount 10 5 mg Location application tip of feed deceleration gear butting rib in circumferential direction over a length of 1 2 or more Area of location 3 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application sliding surface against plate R of fixing deceleration gear in circumstantial direction over a length of 1 2 or more ...

Page 140: ...YKOTE EM 50L Amount 30 5 mg Location of application entire sliding surface against FD delivery bushing F 4 18 4 5 16 Large Gear Bushing F 0002 7950 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application entire sliding surface against large gear support shaft F 4 19 1 1 1 ...

Page 141: ...e of pressure roller shaft sliding surface against contact spring F F 4 20 4 5 18 Cassette Pickup Roller 0003 6451 Area of application 1 Grease MOLYKOTE EM 50L Amount approx 10 mg Location of application cassette pickup roller shaft main unit frame around the bushing and the area where contacts the cassette pickup bushing F 4 21 1 1 ...

Page 142: ... Location of application part of CCD shaft where contacts the CCD unit all the faces in the shaft direction F 4 22 4 5 20 Wheel Shaft 0007 8738 Area of application 1 Grease MOLYKOTE EM 50L Amount suitable amount Location of application part of wheel shaft where contacts the wheel unit F 4 23 1 1 ...

Page 143: ...Chapter 5 ޓ TROUBLE SHOOTING ...

Page 144: ......

Page 145: ... 5 4 5 3 1 Basic Adjustments 5 4 5 3 1 1 Items of Adjustment 5 4 5 4 Service Tools 5 5 5 4 1Special Tools 5 5 5 5 Error Code 5 6 5 5 1 Outline 5 6 5 5 1 1 Error Code Outline 5 6 5 5 2 Service Error Code 5 6 5 5 2 1 Unique Remedies Service Error Codes 5 6 5 5 2 2 E000 Fixing Unit Failure 5 6 5 5 2 3 E100 Laser Scanner Unit Failure 5 7 5 6 Service Mode 5 8 5 6 1 Outline 5 8 5 6 1 1 Service Data Sett...

Page 146: ......

Page 147: ... the LCD in standby mode shows ENV regardless of envelope type When paper size is set to A5 paper size error does not occur even if printing is made with other size paper Printing Scanning When legal paper is used to copy multiple documents image at the top of the 2nd document is printed on the bottom of the 1st legal sheet Jam Main Unit Jam when feeding paper from a cassette The machine identifie...

Page 148: ...n 5 2 2 1 Control Panel Related 5 2 2 1 1 When manual paper size is set to envelope the LCD in standby mode shows ENV regardless of envelope type 0007 8088 Cause The LCD in standby mode does not support envelop type indications Field Remedy Display the User data registration screen or output a User data list to check envelope type 5 2 2 2 Malfunction Faulty Detection 5 2 2 2 1 When paper size is s...

Page 149: ...emedy Set correct paper type and size 5 2 4 Jam Main Unit 5 2 4 1 Jam when feeding paper from a cassette 0007 8093 Cause There are cases where the cassette paper sensor detects paper and feeds it even though the cassette is not in place Field Remedy Set the cassette in the designated place 5 2 4 2 The machine identifies a jam when its power is turned off and then on with paper in its manual feed s...

Page 150: ...Chapter 5 ޓ Running H F 5 5 4 5 3 Measurement and Adjustment 5 3 1 Basic Adjustments 5 3 1 1 Items of Adjustment 0003 3366 The machine does not have items that are cited for adjustment ...

Page 151: ...0007 6537 T 5 2 Tool Description Parts No Grease MOLYKOTE EM 50L Apply to specified areas HY9 0007 Grease MOLYKOTE EMD 110 Apply to specified areas HY9 0023 Grease IF 20 Apply to specified areas CK 8006 Grease MOLYKOTE 41 Apply to specified areas CK 8007 ...

Page 152: ...a service man for correction it is indicated as a service man error code in the form of SYSTEM ERROR E number 5 5 2 Service Error Code 5 5 2 1 Unique Remedies Service Error Codes 0007 6768 T 5 3 5 5 2 2 E000 Fixing Unit Failure 0007 6769 Cause Fixing unit failure Remedy 1 Turn the power off and on 2 Make sure that the fixing unit and ECNT board J505 are properly connected 3 Make sure that the fixi...

Page 153: ...n the power off and on 2 Make sure that the Laser Scanner unit J801 and ECNT board J503 are properly connected 3 Make sure that the Laser Scanner unit and ECNT board J504 are properly connected 4 Make sure connections of the boards power supply board CN101 ECNT board J501 J502 5 Replace the Laser Scanner unit ...

Page 154: ...changed by following the menu SSSW Use it to set the document scanning size NUMERIC Do not use SPECIAL Do not use NCU Do not use FAX Do not use SCAN Do not use PRINT Do not use NETWORK Do not use CODEC Do not use SYSTEM Do not use REPORT Use it to output reports on various service data DOWNLOAD Do not use CLEAR Various data are initialized by selecting one of these setting items ...

Page 155: ...ed Not used Not used Not used Not used Not used Inch mm resolution settings Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Service soft switch setting 7 6 5 4 3 2 1 0 SW01 SW02 SW03 SW04 SW05 SW06 SW07 SW08 SW09 SW10 SW11 SW12 SW13 SW14 SW15 SW16 SW17 SW18 SW19 SW20 ...

Page 156: ...gs SW001 SW030 001 070 SPECIAL SW001 to SW030 Not used 001 to 070 Not used SW001 SW050 001 100 FAX SW001 to SW050 Not used 001 to 100 Not used SW001 SW050 001 350 SCAN SW001 to SW050 Not used 001 to 350 Not used NUMERIC Param Numeric parameter settings Not used ...

Page 157: ...1 to SW050 Not used 001 to 050 Not used SW001 SW050 001 050 NETWORK SW001 to SW050 Not used 001 to 050 Not used SW001 SW050 001 050 CODEC SW001 to SW050 Not used 001 to 050 Not used SW001 SW050 001 100 SYSTEM SW001 to SW050 Not used 001 to 100 Not used ...

Page 158: ...oad CLEAR Data initialization mode settins TEST MODE Not used TEL USER DATA SERVICE DATA COUNTER TYPE ALL Dialing data and user data initialization Data on system dump list initialization Total number of pages printed scanned Initialization of user data and service data tailored to each country region All user data service data and image data initialization SW01 SW50 OUTPUT 001 050 SW001 to SW050 ...

Page 159: ... of parameters of Bit 0 and Bit1 T 5 5 Bit Function 1 0 0 Document scanning size type 1 0 1 Document scanning size type 1 0 2 Not used 3 Not used 4 Not used 5 Not used 6 Not used 7 Not used Bit0 Bit1 0 0 A series document 0 1 inch type document 1 0 A series document 1 1 A series document Service error code Not used Not used Not used Not used Not used Not used Not used Output Function 0 1 2 3 4 5 6...

Page 160: ...4 Test Mode TEST 5 6 4 1 Overview 5 6 4 1 1 Test Mode Overview 0007 6666 The following test modes are available from the menu on the display D RAM tests Writes data to DRAM image storage areas and reads that data to check operations Print test Printing a test pattern in the printing area FACULTY test Testing the sensors and functions of the operation panel Menu OK Display TEST MODE by pressing cur...

Page 161: ...K key Turn OFF and back ON the power to end the Test Mode F 5 9 1 DRAM TEST 2 SCAN TEST 3 PRINT TEST 4 MODEM TEST 5 AGING TEST 6 FUNCTION TEST 1 DRAM TEST 2 DRAM TEST 1 WHT 2 BLK 3 STRPS 4 CHKRS 5 CHKRS2 6 ENDUR 7 BK WHT 8 BIAS 9 CHKRS3 1 G3 4800bps TEST 3 SENSOR 4 ADF FEED TEST 5 BOOK FEED TEST 6 SPEAKER 7 OPERATION PANEL 8 LAMP TEST 9 LINE TEST TEST MODE indicates that these items are not used i...

Page 162: ...5 10 Before D RAM test output all image data in image memory When D RAM test is performed all image data are cleared Error Restart by pressing Start button DRAM TEST 40960KB DRAM TEST 40960KB complete no error WRT 33CC RD 33EC ADR BF840201 DRAM TEST 40960KB complete error 40960KB D RAM total memory capacity bytes Indicates an address for which write testing is complete Indicates an address for whi...

Page 163: ...rint Test menu to select 3 2 BLACK or press the numeric key 6 to select 3 6 ENDURANCE Do not use the other patterns They are for development and factory use Check for white stripes and unevenness on the Black pattern and check for image shrinkig stretching soiling and black strips on the Endurance pattern F 5 11 Memo After completion of the print test if the printing was normal copy a document If ...

Page 164: ...e selected by pressing the numeric key 6 from the test mode menu These tests test the following faculties of this machine T 5 6 Test type Overview Sensor tests Test whether the sensors are operating correctly Operation panel test Tests whether the button switches on the control panel are operating correctly ...

Page 165: ...ot used DES Not used HPS Home position sensor on of JAM Paper delivery jam detection on of TN Toner sensor on of and toner amount JAM000 JAM code display 010 Pickup delay jam 020 Pickup stationary jam 030 Delivery delay jam 040 Delivery stationary jam 050 Wrap jam Initial jam 060 Cover open jam CRG Cartridge sensor on of FCV Front cover switch on of ALS Cassette recording paper sensor Manual paper...

Page 166: ...ht by pressing the Start key after the display test Check for any LED that does not blink during the test However the Energy Saver key does not go on at this time Operation key Test The operation key test is selected with the Start key after the LED lamp test is done In this test a character disappears when its operation key is pressed The list of characters and their operation keys is as follows ...

Page 167: ...HHHHHHHHH Press Start Key All LCD dots displayed Press Start Key Press Start Key Press the Stop key to end the test The LED lamps other than the Energy Saver key go on When the entire display has goes out When a key is pressed the corresponding character goes out 123456789 0 ABCDEDFG HIJ Q WORLD ...

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Page 169: ...Chapter 6 ޓ APPENDIX ...

Page 170: ......

Page 171: ...Contents QPVGPVU 6 1 Outline of Electrical Components 6 1 6 1 1 Sensor 6 1 6 1 1 1 Arrangement of Sensors and Switches 6 1 6 1 2 PCBs 6 2 6 1 2 1 Arrangement of PCBs 6 2 ...

Page 172: ......

Page 173: ... Feed Paper Sensor Used to detect the presence absence of paper in the manual feed section 3 Paper Leading Edge Sensor top sensor Used to detect the leading trailing edge of paper being moved 4 Paper Delivery Sensor Used to monitor the delivery of paper 5 Front Cover Switch Used to detect the state open closed of the front cover 6 CCD Home Position Sensor Used to detect the home position of the CC...

Page 174: ...SCNT Board Used to control the whole of the system 2 ECNT Board Used to control the operation of the printer unit 3 High Voltage Power Supply Board Used to supply high voltage power to the printer unit 4 Power Supply Board Used to control the supply of power to various components 2 4 1 3 ...

Page 175: ...Aug 27 2004 ...

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