Canon Finisher-T1 Service Manual Download

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Chapter 4

4-10

4.4.1.4

E530;Front aligning plate motor error

0009-2591

Front aligning plate home position sensor (PI106)

1) Check the front aligning plate home position sensor. Does the sensor operate normally?
NO : Replace the sensor.

Wiring

2) Is the wiring between the finisher controller PCB and front aligning plate motor normal?
NO : Repair the wiring.

Front aligning plate

3) Is there any mechanical trapping in the path of the aligning plate?
YES : Repair the mechanism.

Front aligning plate motor (M103)/Finisher controller PCB

4) Does it improve when the front aligning plate motor is replaced?
YES : End
NO : Replace the finisher controller PCB.

4.4.1.5

E531;Staple motor error

0009-2592

Wiring

1) Is the wiring between the finisher controller PCB and stapler normal?
NO : Repair the wiring.

Stapler/Finisher controller PCB

2) Does it improve when the stapler is replaced?
YES : End
NO : Replace the finisher controller PCB.

4.4.1.6

E532;Stapler shift motor error

0009-2593

Stapler

1) Is the stapler caught in the way of its travel route and is the sensor flag of the stapler alignment interference sensor

(PI116) activated when power is ON?

YES : Manually move the stapler to the position where the sensor flag is not activated.

Stapler drive home position sensor (PI110)

2) Check the stapler drive home position sensor. Does it operate normally?
NO : Replace the sensor.

Wiring

3) Is the wiring between the finisher controller PCB and stapler shift motor normal?
NO : Repair the wiring.

Stapler shift base

4) Is there mechanical trapping in the path of the stapler shift base?
YES : Repair the mechanism.

Stapler shift motor (M105)/Finisher controller PCB

5) Does it improve when the stapler shift motor is replaced?
YES : End

Summary of Contents for Finisher-T1

Page 1: ...Feb 21 2005 Service Manual Finisher Sorter DeliveryTray Finisher T1 ...

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Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

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Page 7: ...ing Operation 2 13 2 3 3Offset Operation 2 13 2 3 4Rear End Assist Operation 2 14 2 3 5Stack Delivery Operation 2 15 2 4 Staple Operation 2 16 2 4 1Stapler Unit 2 16 2 4 2Shifting the Stapler Unit 2 17 2 4 3Stapling Operation 2 19 2 5 Stack Tray Operation 2 24 2 5 1Tray Operation 2 24 2 5 2Shutter Operation 2 27 2 6 Detecting Jams 2 28 2 6 1Detecting Jams Finisher Unit 2 28 2 7 Power Supply 2 30 2...

Page 8: ...Door 3 9 3 2 1 2 Removing the Escape Tray Cover 3 9 3 2 1 3 Removing the Front Inside Upper Cover 3 9 3 2 1 4 Removing the Stapler 3 9 3 2 2 Swing Unit 3 10 3 2 2 1 Removing the Front Door 3 10 3 2 2 2 Removing the Rear Upper Cover 3 10 3 2 2 3 Removing the Escape Tray Cover 3 11 3 2 2 4 Removing the Front Inside Upper Cover 3 11 3 2 2 5 Removing the Grate shaped Upper Guide 3 11 3 2 2 6 Removing ...

Page 9: ... 5 Removing the Grate shaped Upper Guide 3 31 3 3 5 6 Removing the Tray 1 3 32 3 3 5 7 Removing the Tray 2 3 33 3 3 5 8 Removing the Grate shaped Lower Guide 3 34 3 3 5 9 Removing the Processing Tray 3 34 3 3 5 10 Removing the Return Roller 3 36 3 3 6 Return Roller Unit 3 36 3 3 6 1 Removing the Front Door 3 36 3 3 6 2 Removing the Rear Upper Cover 3 36 3 3 6 3 Removing the Escape Tray Cover 3 37 ...

Page 10: ...liminator 2 3 55 3 4 3 1 Removing the Front Door 3 55 3 4 3 2 Removing the Escape Tray Cover 3 55 3 4 3 3 Removing the Inlet Static Charge Eliminator 3 55 3 4 4 Static Charge Eliminator 3 3 56 3 4 4 1 Removing the Escape Door 3 56 3 4 4 2 Removing the Escape Delivery Static Charge Eliminator 3 56 Chapter 4 Maintenance 4 1 User Maintenance 4 1 4 1 1User Maintenance Finisher Unit 4 1 4 2 Maintenance...

Page 11: ...tches Finisher Unit 4 17 4 5 3Solenoids Finisher Unit 4 18 4 5 4Motors Finisher Unit 4 19 4 5 5Clutches Finisher Unit 4 21 4 5 6PCBs Finisher Unit 4 22 4 6 Variable Resistors VR Light Emitting Diodes LED and Check Pins by PCB 4 24 4 6 1Overview 4 24 4 6 2Finisher Controller PCB 4 24 4 7 Upgrading 4 25 4 7 1Upgrading Finisher Unit 4 25 4 8 Service Tools 4 34 4 8 1Solvents and Oils 4 34 Chapter 5 Er...

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Page 13: ...Chapter 1 Specifications ...

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Page 15: ...Contents Contents 1 1 Product Specifications 1 1 1 1 1 Specification 1 1 1 2 Names of Parts 1 5 1 2 1 External View 1 5 1 2 2 Cross Section 1 6 ...

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Page 17: ...eight 64g m2 to 200g m2 Modes Non sort Escape tray Trays 1 and 2 Sort Trays 1 and 2 Staple Trays 1 and 2 Stacking capacity 2 3 Escape tray Non sort Large size 43 mm high 125 sheets Small size 43 mm high 250 sheets Tray 1 Non sort Large size 96 mm high 650 sheets Small size 188 mm high 1300 sheets Tray 2 Non sort Large size 96 mm high 650 sheets Small size 243 mm high 1700 sheets Small size 347 mm ...

Page 18: ...ss T 1 2 Large size 96 mm high 50 sets Small size 188 mm high 100 sets Mixed stacking capac ity Size mixing Escape tray 43 mm high Tray 1 and 2 96 mm high 650 sheets Stapling 96 mm high 50 sets Mode mixing Large size 96 mm high 50 sets Small size 188 mm high 100 sets Stapling By rotating cam Stapling capacity Small size 50 sheets Large size 30 sheets Item Specifications Remarks Staple supply Speci...

Page 19: ...1 x 17 LGL LTR LTRR Paper detection Provided Control panel Not provided Display Not provided Dimensions W 649 761 x D 656 x H 1108mm If within parentheses with the tray extended Weight Approx 48 kg Power supply From host machine 24VDC Maximum power consumption 5 3 W or less during standby 110 W or less operating Item Specifications Remarks Front 1 point stapling 30deg A4R LGL and LTRR 5 2mm 5 2mm ...

Page 20: ... 1 point stapling 45deg A3 A4 B4 B5 279mm x 432mm 11 x 17 and LTR 5 2mm 5 2mm 83 4mm 203 4mm 5 2mm 2 point stapling A3 and A4 63 4mm 183 4mm 5 2mm B4 and B5 279mm x 432mm 11 x 17 and LTR 74 4mm 194 4mm 5 2mm 159 5 4mm 5 2mm A4R LGL and LTRR 162 5 4mm 5 2mm 39 5 4mm 42 5 4mm ...

Page 21: ...ternal View 0009 2506 F 1 4 T 1 3 1 Escape tray 7 Grate shaped upper guide 2 Escape door 8 Tray 1 3 Rear upper cover 9 Tray 2 4 Front door 10 Auxiliary plate 5 Front lower cover 11 Grate shaped lower guide 6 Foot cover 2 1 6 5 11 8 9 7 4 3 10 ...

Page 22: ... 2 Tray 2 10 Buffer roller 3 Shutter 11 Feed roller 4 Stack delivery roller 12 Inlet roller 5 Aligning plate 13 Return roller 6 1st delivery roller 14 Rear end assist guide 7 Escape tray 15 Stapler 8 Escape delivery roller 16 Escape inlet flapper 3 6 12 11 14 13 10 4 5 15 7 8 9 9 2 1 16 ...

Page 23: ...Chapter 2 Functions ...

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Page 25: ... 12 2 3 2 Processing Tray Paper Stacking Operation 2 13 2 3 3 Offset Operation 2 13 2 3 4 Rear End Assist Operation 2 14 2 3 5 Stack Delivery Operation 2 15 2 4 Staple Operation 2 16 2 4 1 Stapler Unit 2 16 2 4 2 Shifting the Stapler Unit 2 17 2 4 3 Stapling Operation 2 19 2 5 Stack Tray Operation 2 24 2 5 1 Tray Operation 2 24 2 5 2 Shutter Operation 2 27 2 6 Detecting Jams 2 28 2 6 1 Detecting J...

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Page 27: ...controller PCB is a 16 bit microprocessor CPU and is used for communication with the host machine serial in addition to controlling the finisher s sequence of operations The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids motors and other loads In addition it communicates the finisher s various states inf...

Page 28: ...lator IC Generates 5V IC109 regulator IC Generates 3 3V The following figure shows the flow of signals between the finisher and the options controller F 2 2 IC108 CPU IC105 EEP ROM Punch controller PCB Puncher unit option Host machine DC controller PCB CPU Finisher controller PCB IC109 Regulator IC IC107 Communications IC Motor Solenoid Switch Sensor IC102 Regulator IC ...

Page 29: ...e Control System 0009 2511 The copy sent from the host machine is delivered to the ejection tray escape tray or processing tray according to the ejection type Job offset or stapling is performed according to the instruction from the host machine for copy delivered to the staple tray When ejecting from the processing tray rear end assist guide is used in addition to the stack ejection roller to eje...

Page 30: ...s to detect the presence of copy on the tray First tray paper sensor PI111 Second tray paper sensor PI112 If the copy does not reaches or passes each sensor within prescribed time the finisher controller PCB determines that the jam has occurred and stops the operation Then it notifies the host machine that a jam has occurred When all of the doors are closed after fixing the jam the finisher checks...

Page 31: ...olding solenoid drive signal First tray shift motor drive signal Stapler drive motor drive signal Stapler motor drive signal Stack ejection motor drive signal inlet motor drive signal Finisher controller PCB 2 2 Second tray shift motor drive signal M112 SL103 M103 M104 Aligning plate front rear motor drive signal Feed motor drive signal Rear end assist motor drive signal Feed driver PCB Finisher c...

Page 32: ...e tray Straight Ejection Destination Tray 1 Tray 2 When the equipment is set to non sort all copies are ejected through the following path Stack ejection roller Second tray paper detection signal First tray paper detection signal Finisher controller PCB Escape tray path paper detection signal Feed driver PCB PI111 PI112 PI118 PI104 PI103 Feed path paper detetion signal Inlet paper detection signal...

Page 33: ...the equipment is set to sort for paper size other than A4 B5 or LTR or when set to staple sort Copies are delivered to the processing tray for aligning and stapling Then they are ejected using the rear end assist Tray Paper Feed roller Buffer roller Stack ejection roller 1st delivery roller Inlet roller ...

Page 34: ...nd post processed stack in the processing tray is performed because copies are received continuously from the host machine The stack delivered from the buffer is ejected to the processing tray and the stack processed in the processing tray is ejected to the tray Simultaneous stack ejection operation is described below for two A4 copies between stacks when the equipment is set to sort 1 When the 1s...

Page 35: ... toward the delivery tray by the return roller and rear end assist guide F 2 11 4 When the stack in the processing tray is delivered to the delivery tray and the rear end of the 1st and 2nd paper exits the 1st delivery roller the 1st and 2nd paper are delivered toward the processing tray by the stack delivery roller and return roller Feed roller Buffer roller Switch back point 20mm Buffer guide Sw...

Page 36: ...ay When the escape tray is specified as the destination of paper ejection in the non sort mode the paper delivered from the host machine to the finisher is rerouted to the path shown below by the escape inlet flapper and ejected to the escape tray Stack ejection roller Return roller 1st delivery roller Processing tray Return roller Stack ejection roller Rear end assist guide ...

Page 37: ...F 2 14 Escape feed roller Escape delivery roller Inlet roller Escape inlet flapper ...

Page 38: ...drives the aligning plate front motor M103 and aligning plate rear motor M104 to return the two aligning plates to home position The name and function of motors and sensors used by the stack job offset function are shown below F 2 15 F 2 16 T 2 1 Motor Function Aligning plate front motor M103 Aligns paper in processing tray to the front Paper Light shielding plate Rear aligning plate home position...

Page 39: ...each time a sheet is pulled onto the processing tray Aligning plate rear motor M104 Aligns paper in processing tray to the rear Swing motor M106 Moves the swing guide up down Rear end assist motor M109 Carry the stack end during stack ejection Sensor Function Swing guide HP sensor PI105 Detects the swing guide home position Aligning plate front HP sensor PI106 Detects the aligning plate front home...

Page 40: ...d in addition to the stack ejection roller to support the rear end of the stack during stack ejection F 2 19 Rear aligning plate Sheet to be offset Front aligning plate Tray Rear aligning plate Sheet to be offset Front aligning plate Tray Paper Processing tray stopper Rear end assist guide Rear end assist motor M109 Processing tray stopper Rear end assist guide home position sensor PI109 ...

Page 41: ... direction The rear end assist guide stops once it reaches the prescribed position and returns to home position when the rear end assist motor is reversed Then the stack delivery motor starts and ejects the stack with the upper lower stack delivery rollers F 2 20 1 Varies from 1 to 4 sheets depending on the number of original ex When the number of original is 10 copy stack are ejected in the order...

Page 42: ... sensor is OFF the finisher controller PCB rotates the staple motor in the forward direction until the sensor turns ON allowing the staple cam to the original position The staple sensor PI52 is used to detect presence absence of a staple cartridge in the machine and presence absence of staples in the cartridge The staple edging sensor PI51 is used to determine whether staples are pushed up to the ...

Page 43: ...aple command from the host machine the stapler shifts to the staple ready position which depends on the stapling position and paper size The stapler unit waits at the following points when staple mode is selected Front 1 Point Stapling The position is the same as the stapling position M111 Staple motor drive signal Stapler HP detect signal Hook top position detect signal Hook empty detect signal F...

Page 44: ...is the same as the stapling position F 2 24 2 Point Stapling Front aligning plate Stopper Stapling position Wait position Feeding direction Rear aligning plate Front aligning plate Stopper Stapling position Wait position Feeding direction Rear aligning plate ...

Page 45: ...stapler unit is equipped with a stapler alignment interference sensor PI116 The staple motor M111 operation is prohibited when the stapler alignment interference sensor PI116 is ON This is to prevent stapling at the stopper and damaging the stopper when the stapler shift motor M105 is incorrectly adjusted When the power is turned on the finisher controller PCB drives the stapler shift motor M105 t...

Page 46: ...Symbol Connector Function Remark s Stapler shift home position sensor PI110 J721A 15 Detects the home position for the stapler moving back and forth Front diagonal stapling Rear diagonal stapling 2 point stapling Paper width 1 2 ...

Page 47: ...hen the swing guide home position sensor PI105 detects the rising of the swing guide the swing guide motor stops and holds the swing guide at the raised position After the processing tray paper sensor detects the paper the aligning motor M103 M104 starts and aligns the paper Stapler alignment interference sensor PI116 J720 3 Staple prohibited area detection Staple home position sensor PI50 J720 5 ...

Page 48: ...ler clutch CL102 is disengaged The paper in the processing tray is detected by the processing tray paper sensor PI108 When the paper is delivered to the processing tray the swing motor M106 starts and raises the swing guide When the swing guide home position sensor PI105 detects the rising of the swing guide the swing guide motor stops and holds the swing guide at the raised position Return roller...

Page 49: ...3 M104 with the paper held with the aligning plate Then the finisher controller PCB staples at the specified staple position After stapling the finisher controller PCB starts the swing motor M106 and lowers the swing guide Then the stack is ejected by the stack delivery roller return roller and rear endassist guide F 2 31 Return roller Processing tray Stack ejection roller 1st delivery roller Stap...

Page 50: ...ts are stacked in tray 2 When the power is turned on the finisher controller PCB drives the tray 1 shift motor M107 and tray 2 shift motor M108 to return the tray 1 and tray 2 to their home positions If either tray is already at the home position it is moved out of the home position once and then returned to the home position again If both tray 1 and tray 2 are at their home positions this operati...

Page 51: ...itch MSW103 Tray 1 shift motor M107 Rack Tray 1 shift area sensor PCB Tray 2 shift area sensor PCB Tray 1 paper surface sensor PI111 Tray 2 paper surface sensor PI112 Rack Light shielding plate Tray 2 shift motor M108 ...

Page 52: ... ON ON ON Detected items Tray 2 shift area sensor PCB Area sensor 1 PS983 Area sensor 2 PS982 Area sensor 3 PS981 Tray 2 upper limit OFF ON OFF Stack count 650 sheet limit exceeded ON OFF OFF Stack count 1700 sheet limit exceeded ON ON ON Stack count 2450 sheet limit exceeded OFF ON ON Tray 1 Tray 1 paper surface sensor PI114 Edge Tray 2 Tray 2 paper surface sensor 2 PI120 Edge Paper surface senso...

Page 53: ...en the shutter clutch CL101 and stack ejection lower roller clutch CL102 are ON the shutter moves up close when the stack ejection motor M102 turns forward and moves down open delivery enabled when the motor turns backward The open close of the shutter is detected by the shutter home position sensor PI113 F 2 34 Tray 2 lower limit finisher ON OFF ON Tray 2 lower limit saddle finisher OFF OFF ON De...

Page 54: ...sence of a jam When all doors are closed after the paper jam is removed the finisher checks whether paper is detected by the above three sensors inlet sensor and tray 1 delivery sensor If the sensors detect paper the finisher determines that paper jam is not completely removed and sends a jam removal signal to the host machine once more F 2 35 T 2 7 Jam Type Sensor Jam Condition Code Inlet sensor ...

Page 55: ...sition has not been changed at reception of a delivery signal from the host machine or when the reception interval of the delivery signal from the host machine is shorter than the paper processing time by 150 ms or more 1200 Staple PI50 When the staple motor M1111 is rotated forward the staple home position sensor PI5 does not turn back ON after a prescribed time has elapsed after it goes OFF and ...

Page 56: ... then used to drive the ICs on the PCB If the Puncher unit which is an optional is installed they are supplied to the punch controller PCB as well 24VDC for specific motor drives is cut off when the front cover switch MSW101 is open This is not applied to the optional puncher unit and some other motors A block diagram of power supply is shown below F 2 36 2 7 2 Protection Function 0009 2526 The 24...

Page 57: ...Chapter 3 Parts Replacement Procedure ...

Page 58: ......

Page 59: ...e Tray Cover 3 11 3 1 4 3 Removing the Front Inside Upper Cover 3 11 3 1 5 Front Door 3 12 3 1 5 1 Removing the Front Door 3 12 3 1 6 Escape Tray Cover 3 13 3 1 6 1 Removing the Escape Tray Cover 3 13 3 1 7 Escape Door 3 13 3 1 7 1 Removingh the Escape Door 3 13 3 2 Drive System 3 15 3 2 1 Stapler 3 15 3 2 1 1 Removing the Front Door 3 15 3 2 1 2 Removing the Escape Tray Cover 3 15 3 2 1 3 Removin...

Page 60: ...per Guide 3 48 3 3 3 6 Removing the Tray 1 3 48 3 3 3 7 Removing the Tray 2 3 51 3 3 4 Buffer Roller 3 53 3 3 4 1 Removing the Front Door 3 53 3 3 4 2 Removing the Escape Tray Cover 3 53 3 3 4 3 Removing the Buffer Roller 3 54 3 3 5 Return Roller 3 54 3 3 5 1 Removing the Front Door 3 54 3 3 5 2 Removing the Rear Upper Cover 3 55 3 3 5 3 Removing the Escape Tray Cover 3 55 3 3 5 4 Removing the Fro...

Page 61: ...the Rear Upper Cover 3 87 3 4 1 1 2 Removing the Finisher Controller PCB 3 87 3 4 2 Static Charge Eliminator 1 3 88 3 4 2 1 Removing the Front Door 3 88 3 4 2 2 Removing the Rear Upper Cover 3 88 3 4 2 3 Removing the Escape Tray Cover 3 88 3 4 2 4 Removing the Front Inside Upper Cover 3 89 3 4 2 5 Removing the Grate shaped Upper Guide 3 90 3 4 2 6 Removing the Tray 1 3 90 3 4 2 7 Removing the Tray...

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Page 63: ...or 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 2 3 1 2 2 Removing the Escape Tray Cover 0009 4406 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 3 3 1 2 3 Removing the Grate shaped Upper Guide 0009 3571 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removing the Tray 1 2 Remove five scre...

Page 64: ...the rear upper cover 2 F 3 6 3 1 3 3 Removing the Escape Tray Cover 0009 4410 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 7 3 1 3 4 Removing the Front Inside Upper Cover 0009 4235 1 Remove the screw 1 and release the hook of the fixing plate lower 2 of the front lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing ...

Page 65: ...1 2 Remove five screws 3 and remove the grate shaped upper guide 2 F 3 10 3 1 3 6 Removing the Tray 1 0009 3624 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch F...

Page 66: ...ase from shifting due to the front and rear rails the tray must be attached horizontally Lower the tray 1 to the position shown in the figure and compare the heights of the shutter guide top edges 2 with those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 16 3 1 3 7 Remo...

Page 67: ...ect the connector 2 F 3 19 3 Lift tray 2 1 to remove it F 3 20 When installing the tray be careful not to twist the tray cable To prevent the gear phase from shifting due to the front and rear rails the tray must be attached horizontally Lower the tray 1 to the position shown in the figure and compare the heights of the shutter guide top edges 2 with those of the tray projections 3 at the front an...

Page 68: ...y side F 3 22 3 1 4 Front Inside Upper Cover 3 1 4 1 Removing the Front Door 0009 4491 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 23 3 1 4 2 Removing the Escape Tray Cover 0009 4411 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 24 3 1 4 3 Removing the Front Inside Upper Cover 0009 4234 1 Remove the screw 1 and rel...

Page 69: ...F 3 26 3 1 5 Front Door 3 1 5 1 Removing the Front Door 0009 4487 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 27 3 1 6 Escape Tray Cover 3 1 6 1 Removing the Escape Tray Cover 0009 4402 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 28 3 1 7 Escape Door 3 1 7 1 Removingh the Escape Door 0009 4397 1 Open the front do...

Page 70: ... 2 F 3 29 2 1 ...

Page 71: ...ver 3 F 3 31 3 2 1 3 Removing the Front Inside Upper Cover 0009 4494 1 Remove the screw 1 and release the hook of the fixing plate lower 2 of the front lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing plate upper 5 of the front lower cover F 3 32 1 Remove four screws 1 open the escape door 2 and then remove the front inside upper cover 3 F 3 33 3 2 1 4 Rem...

Page 72: ...mage the flag 6 F 3 35 5 Turn the stapler over disconnect two connectors 1 remove two screws 2 and remove the stapler from the stapler base F 3 36 3 2 2 Swing Unit 3 2 2 1 Removing the Front Door 0009 4495 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 37 3 2 2 2 Removing the Rear Upper Cover 0009 4496 1 Remove four screws 1 and remove the rear upper cover 2 2 ...

Page 73: ... lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing plate upper 5 of the front lower cover F 3 40 1 Remove four screws 1 open the escape door 2 and then remove the front inside upper cover 3 F 3 41 3 2 2 5 Removing the Grate shaped Upper Guide 0009 3665 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removing...

Page 74: ...when the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch F 3 43 1 Remove the screw 1 and remove the stopper 2 at the front F 3 44 2 Remove the screw 1 and remove the stopper 2 at the back F 3 45 3 Remove two screws 1 open three harness retainers 2 and disconnect two connectors 3 F 3 46 4 Lift tray 1 1 to remove it 3 3 2 1 2 1 ...

Page 75: ...eck that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 48 3 2 2 7 Removing the Tray 2 0009 3668 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold ...

Page 76: ... projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 53 3 2 2 8 Removing the Grate shaped Lower Guide 0009 4498 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped lower guide to the sensor flag arm on the delivery side F ...

Page 77: ...connectors 1 and remove the harness from two clamp 2 4 Remove four screws 3 and remove the finisher controller PCB 4 F 3 57 5 Release the claw 1 of the stack delivery roller rear side clutch 2 and remove the clutch 2 6 Remove the E ring 3 washer 4 and bearing 5 and remove the stack delivery roller F 3 58 7 Disconnect two connectors 1 and remove harness from the clamp and edge saddle 2 8 Remove two...

Page 78: ...1 3 Remove two E rings 1 at the joint between the swing unit and the return roller unit and then slide the two return roller unit collars 2 inside 4 Unhook the swing pressure rack 3 from the swing unit center hook F 3 62 5 Remove the belt 1 from the gear 2 remove the belt 3 from the gear 2 and gear 4 and pull out the swing unit 5 from the delivery direction 4 3 3 2 1 2 1 1 2 1 3 1 2 1 2 ...

Page 79: ...F 3 63 5 4 3 1 2 ...

Page 80: ... 1 and remove the rear upper cover 2 F 3 65 3 3 1 3 Removing the Escape Tray Cover 0009 4419 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 66 3 3 1 4 Removing the Front Inside Upper Cover 0009 4505 1 Remove the screw 1 and release the hook of the fixing plate lower 2 of the front lower cover Then remove the front lower cover 3 2 Remove the screw 4 and re...

Page 81: ...y 1 2 Remove five screws 3 and remove the grate shaped upper guide 2 F 3 69 3 3 1 6 Removing the Tray 1 0009 3652 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch...

Page 82: ...hase from shifting due to the front and rear rails the tray must be attached horizontally Lower the tray 1 to the position shown in the figure and compare the heights of the shutter guide top edges 2 with those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 75 3 3 1 7 Rem...

Page 83: ...ect the connector 2 F 3 78 3 Lift tray 2 1 to remove it F 3 79 When installing the tray be careful not to twist the tray cable To prevent the gear phase from shifting due to the front and rear rails the tray must be attached horizontally Lower the tray 1 to the position shown in the figure and compare the heights of the shutter guide top edges 2 with those of the tray projections 3 at the front an...

Page 84: ...flag 3 from the stack delivery roller 2 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily When fastening insert the boss of the sensor flag snap fastener in the hole on the processing tray side F 3 82 2 Remove the stack delivery roller front side E ring 1 gear 2 parallel pin 3 E ring 4 washer 5 and bearing 6 The parallel pin 3 drops when the gear 2 is...

Page 85: ...nd edge saddle 2 8 Remove two screws 3 and pull out the processing tray 4 in the paper delivery direction When removing parts inside the processing tray be careful not to exert force on the aligning plate front rear or the rear end stopper plate F 3 86 3 3 2 Tray 1 3 3 2 1 Removing the Front Door 0009 4507 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 87 3 3 2...

Page 86: ... under Removing the Tray 1 2 Remove five screws 3 and remove the grate shaped upper guide 2 F 3 90 3 3 2 5 Removing the Tray 1 0009 3577 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand wh...

Page 87: ... twist the tray cable To prevent the gear phase from shifting due to the front and rear rails the tray must be attached horizontally Lower the tray 1 to the position shown in the figure and compare the heights of the shutter guide top edges 2 with those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray ...

Page 88: ...Cover 0009 4427 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 99 3 3 3 4 Removing the Front Inside Upper Cover 0009 4512 1 Remove the screw 1 and release the hook of the fixing plate lower 2 of the front lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing plate upper 5 of the front lower cover F 3 100 1 Remove four ...

Page 89: ...moving the Tray 1 0009 3595 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch F 3 103 1 Remove the screw 1 and remove the stopper 2 at the front F 3 104 2 Remove t...

Page 90: ...ter guide top edges 2 with those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 108 3 3 3 7 Removing the Tray 2 0009 3589 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch ...

Page 91: ...tached horizontally Lower the tray 1 to the position shown in the figure and compare the heights of the shutter guide top edges 2 with those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 113 3 3 4 Buffer Roller 3 3 4 1 Removing the Front Door 0009 4513 1 Open the front d...

Page 92: ...0009 4156 1 Remove the buffer roller axis 2 from two arms 1 2 Remove two clips 3 and remove two buffer rollers 4 F 3 116 3 3 5 Return Roller 3 3 5 1 Removing the Front Door 0009 4514 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 117 3 3 5 2 Removing the Rear Upper Cover 0009 4516 1 Remove four screws 1 and remove the rear upper cover 2 1 2 2 1 3 1 1 3 1 3 2 4 ...

Page 93: ... lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing plate upper 5 of the front lower cover F 3 120 1 Remove four screws 1 open the escape door 2 and then remove the front inside upper cover 3 F 3 121 3 3 5 5 Removing the Grate shaped Upper Guide 0009 3714 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removi...

Page 94: ...hen the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch F 3 123 1 Remove the screw 1 and remove the stopper 2 at the front F 3 124 2 Remove the screw 1 and remove the stopper 2 at the back F 3 125 3 Remove two screws 1 open three harness retainers 2 and disconnect two connectors 3 F 3 126 4 Lift tray 1 1 to remove it 3 3 2 1 2...

Page 95: ...ck that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 128 3 3 5 7 Removing the Tray 2 0009 3716 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold ...

Page 96: ... projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 133 3 3 5 8 Removing the Grate shaped Lower Guide 0009 4520 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped lower guide to the sensor flag arm on the delivery side F...

Page 97: ...connectors 1 and remove the harness from two clamp 2 4 Remove four screws 3 and remove the finisher controller PCB 4 F 3 137 5 Release the claw 1 of the stack delivery roller rear side clutch 2 and remove the clutch 2 6 Remove the E ring 3 washer 4 and bearing 5 and remove the stack delivery roller F 3 138 7 Disconnect two connectors 1 and remove harness from the clamp and edge saddle 2 8 Remove t...

Page 98: ...e 1 Remove two clips 1 of the return roller axis 2 Pull out the return roller axis and remove two return rollers 2 together with collar 3 Separate the return roller and collar Note the direction when installing the return roller Front side Black Rear side White The paper will not stack properly if it is installed in the wrong direction F 3 140 3 3 6 Return Roller Unit 3 3 6 1 Removing the Front Do...

Page 99: ... lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing plate upper 5 of the front lower cover F 3 144 1 Remove four screws 1 open the escape door 2 and then remove the front inside upper cover 3 F 3 145 3 3 6 5 Removing the Grate shaped Upper Guide 0009 3688 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removi...

Page 100: ...hen the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch F 3 147 1 Remove the screw 1 and remove the stopper 2 at the front F 3 148 2 Remove the screw 1 and remove the stopper 2 at the back F 3 149 3 Remove two screws 1 open three harness retainers 2 and disconnect two connectors 3 F 3 150 4 Lift tray 1 1 to remove it 3 3 2 1 2...

Page 101: ...ck that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 152 3 3 6 7 Removing the Tray 2 0009 3690 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold ...

Page 102: ...h those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 157 3 3 6 8 Removing the Grate shaped Lower Guide 0009 4521 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped lower guide to the sensor flag arm on ...

Page 103: ...ase F 3 161 3 3 6 10 Removing the Processing Tray 0009 3693 1 Unfasten four snap fasteners 1 and remove the sensor flag 3 from the stack delivery roller 2 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily When fastening insert the boss of the sensor flag snap fastener in the hole on the processing tray side F 3 162 2 Remove the stack delivery roller f...

Page 104: ...ng 3 washer 4 and bearing 5 and remove the stack delivery roller F 3 165 7 Disconnect two connectors 1 and remove harness from the clamp and edge saddle 2 8 Remove two screws 3 and pull out the processing tray 4 in the paper delivery direction When removing parts inside the processing tray be careful not to exert force on the aligning plate front rear or the rear end stopper plate F 3 166 3 3 6 11...

Page 105: ...unit and the return roller unit and then slide the two return roller unit collars 2 inside 4 Unhook the swing pressure rack 3 from the swing unit center hook F 3 169 5 Remove the belt 1 from the gear 2 remove the belt 3 from the gear 2 and gear 4 and pull out the swing unit 5 from the delivery direction F 3 170 2 1 1 2 1 3 1 2 1 2 5 4 3 1 2 ...

Page 106: ...ont door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 172 3 3 7 2 Removing the Rear Upper Cover 0009 4524 1 Remove four screws 1 and remove the rear upper cover 2 F 3 173 3 3 7 3 Removing the Escape Tray Cover 0009 4482 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 174 3 3 7 4 Removing the Front Inside Upper Cover 0009 4526 1 Remove the ...

Page 107: ... then remove the front inside upper cover 3 F 3 176 3 3 7 5 Removing the Escape Unit 0009 4527 1 Disconnect four connectors 1 and remove the harness from two clamps 2 and harness guide F 3 177 2 Remove three screws 1 at the back of the escape unit F 3 178 3 Remove the three screws 1 at the front of the escape unit F 3 179 1 3 4 5 2 1 3 2 2 1 1 2 1 1 1 1 ...

Page 108: ...o remove F 3 181 3 3 8 2 Removing the Rear Upper Cover 0009 4525 1 Remove four screws 1 and remove the rear upper cover 2 F 3 182 3 3 8 3 Removing the Escape Tray Cover 0009 4473 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 183 3 3 8 4 Removing the Escape Door 0009 4474 1 Open the front door 2 Remove two screws 1 and remove the escape door 2 1 1 2 2 1 2...

Page 109: ... Door Unit 0009 4477 1 Remove two E rings 1 2 Remove screw and remove the escape unit support plate 3 3 Open the escape door unit 4 and remove the escape door unit F 3 185 Do not remove the two screws 1 securing escape door shaft F 3 186 2 1 1 3 2 4 1 ...

Page 110: ... Controller PCB 0009 4159 1 Disconnect all connectors 1 on the finisher controller PCB 2 Remove four screws 2 and remove the finisher controller PCB 3 F 3 188 3 4 2 Static Charge Eliminator 1 3 4 2 1 Removing the Front Door 0009 4529 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 189 3 4 2 2 Removing the Rear Upper Cover 0009 4531 1 Remove four screws 1 and rem...

Page 111: ... lower cover Then remove the front lower cover 3 2 Remove the screw 4 and remove the fixing plate upper 5 of the front lower cover F 3 192 1 Remove four screws 1 open the escape door 2 and then remove the front inside upper cover 3 F 3 193 3 4 2 5 Removing the Grate shaped Upper Guide 0009 3703 1 Lower tray 1 below the grate shaped upper guide 2 For how the tray is moved see the steps under Removi...

Page 112: ...hen the clutch is released the tray 2 drops by its own weight Be sure to hold the tray with your hand when releasing the clutch F 3 195 1 Remove the screw 1 and remove the stopper 2 at the front F 3 196 2 Remove the screw 1 and remove the stopper 2 at the back F 3 197 3 Remove two screws 1 open three harness retainers 2 and disconnect two connectors 3 F 3 198 4 Lift tray 1 1 to remove it 3 3 2 1 2...

Page 113: ...ck that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 200 3 4 2 7 Removing the Tray 2 0009 3705 When moving the tray down to attach it you need to push the tray lift motor gear 1 to the front using a screwdriver or the like to release the clutch However when the clutch is released the tray 2 drops by its own weight Be sure to hold ...

Page 114: ...h those of the tray projections 3 at the front and rear to check that the tray is attached horizontally If their heights are not the same remove the tray and then attach it again F 3 205 3 4 2 8 Removing the Grate shaped Lower Guide 0009 4533 1 Remove ten screws 1 and remove the grate shaped lower guide 2 When replacing be careful not to hook the grate shaped lower guide to the sensor flag arm on ...

Page 115: ...ase F 3 209 3 4 2 10 Removing the Processing Tray 0009 3708 1 Unfasten four snap fasteners 1 and remove the sensor flag 3 from the stack delivery roller 2 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily When fastening insert the boss of the sensor flag snap fastener in the hole on the processing tray side F 3 210 2 Remove the stack delivery roller f...

Page 116: ...Disconnect two connectors 1 and remove harness from the clamp and edge saddle 2 8 Remove two screws 3 and pull out the processing tray 4 in the paper delivery direction When removing parts inside the processing tray be careful not to exert force on the aligning plate front rear or the rear end stopper plate F 3 214 3 4 2 11 Removing the Swing Unit Static Charge Eliminator 0009 3697 1 Remove the sc...

Page 117: ...Eliminator 2 3 4 3 1 Removing the Front Door 0009 4530 1 Open the front door 1 and remove the clip 2 2 Lift the front door 1 to remove F 3 217 3 4 3 2 Removing the Escape Tray Cover 0009 4441 1 Remove four screws 1 open the escape door 2 and then remove the escape tray cover 3 F 3 218 3 4 3 3 Removing the Inlet Static Charge Eliminator 0009 4161 1 Remove three screws 1 open the delivery door 2 and...

Page 118: ... 4 2 Removing the Escape Delivery Static Charge Eliminator 0009 4175 1 Remove two screws 1 and remove the escape delivery static charge eliminator 2 F 3 221 A ground plate 1 is provided in the area where the escape delivery static charge eliminator 2 is mounted When mounting the escape delivery static charge eliminator 2 insert it in the lateral direction F 3 222 1 3 1 2 2 1 1 2 2 1 ...

Page 119: ...Chapter 4 Maintenance ...

Page 120: ......

Page 121: ...le Position 4 9 4 4 Troubleshooting 4 11 4 4 1 Error Code 4 11 4 4 1 1 E500 Communication error 4 11 4 4 1 2 E505 Backup RAM error 4 11 4 4 1 3 E514 Rear end assist motor error 4 11 4 4 1 4 E530 Front aligning plate motor error 4 12 4 4 1 5 E531 Staple motor error 4 12 4 4 1 6 E532 Stapler shift motor error 4 12 4 4 1 7 E535 Swing motor error 4 13 4 4 1 8 E537 Rear aligning plate motor error 4 13 ...

Page 122: ...Contents 4 7 1 Upgrading Finisher Unit 4 27 4 8 Service Tools 4 36 4 8 1 Solvents and Oils 4 36 ...

Page 123: ...Chapter 4 4 1 4 1 User Maintenance 4 1 1 User Maintenance Finisher Unit 0009 2559 T 4 1 No Item Timing 1 Staple cartridge replacement When prompted indicator on host machine control panel ...

Page 124: ...e of wear or tear during the machine s warranty period Replace them as necessary T 4 2 As of November 2004 No Name No Quantit y Approx life Remark 1 Stapler FM2 0665 000 1 500 000 times 1 cartridge lasts approximately 5 000 times 2 Delibery static chargeeliminator L FC5 3667 000 1 1 000 000 sheets 3 Delibery static charge eliminator R FC5 5571 000 1 1 000 000 sheets 4 Inlet static charge eliminato...

Page 125: ...isher Unit 0009 2562 Does not have parts that must be serviced on a periodical basis 7 Return roller Rear FC5 3457 000 1 1 000 000 sheets Color White 8 Return roller Front FC5 6873 000 1 1 000 000 sheets Color Black As of November 2004 No Name No Quantit y Approx life Remark ...

Page 126: ...ing When this mode item has been enabled changes in conditions e g the use of paper with little curl or paper with downward curl can cause improper stacking In this regard it is very important to study the type of paper that is most often used by the user before enabling this mode item 4 3 1 2 Special Curl Mode 0009 2564 a Outline If paper with irregular curl is deposited its edges can block the d...

Page 127: ...aper still develops downward curl and thus fails to deposit itself normally try enabling the downward curl mode item b Enabling the Downward Curl Mode 1 Turn off the host machine 2 Set the bits of SW104 on the finisher controller PCB as follows F 4 6 3 Turn on the host machine When this mode item is enabled the machine changes the speed of its stack delivery roller to ensure proper stacking When t...

Page 128: ...er can rain against the stacking wall and prevent the machine from stacking it correctly also causing it to prematurely detect an over stack condition see the following figure For instance in stack delivery mode other than when the stack consists of 6 or fewer sheets of small size paper F 4 9 If this is the case 1 Turn over the stack of paper inside the source e g cassette If doing so has made upw...

Page 129: ... machine is off and set SW104 on the finisher controller PCB as follows according to the paper used for adjustment F 4 12 3 Turn on the power of the host machine 4 Press SW103 on the finisher controller PCB When SW103 is pressed the swing guide opens and the alignment plate moves to prescribed position 5 Place ten sheets of A4 LTR paper between the alignment plates and push them against the stoppe...

Page 130: ... correct insert a sheet of paper between the aligning plates and push it against the stopper push the far end edge of the paper to the rear aligning plate and press SW103 once stapling action store adjustment value and proceed to step 11 9 To adjust the staple position press SW101 or SW102 on the finisher controller PCB and adjust the staple position When SW101 is pressed staple position moves 0 4...

Page 131: ...hine power switch is turned OFF ON YES End 2 Does it improve when the alignment position or the staple position is ajusted YES End 3 Does it improve when the finisher controller PCB are replaced YES End 4 4 1 3 E514 Rear end assist motor error 0009 2590 Rear end assist guide home position sensor PI109 1 Check the rear end assist guide home position sensor Does the sensor operate normally NO Replac...

Page 132: ... stapler normal NO Repair the wiring Stapler Finisher controller PCB 2 Does it improve when the stapler is replaced YES End NO Replace the finisher controller PCB 4 4 1 6 E532 Stapler shift motor error 0009 2593 Stapler 1 Is the stapler caught in the way of its travel route and is the sensor flag of the stapler alignment interference sensor PI116 activated when power is ON YES Manually move the st...

Page 133: ...ing plate home position sensor Does the sensor operate normally NO Replace the sensor Wiring 2 Is the wiring between the finisher controller PCB and rear aligning plate motor normal NO Repair the wiring Rear aligning plate 3 Is there mechanical trapping in the path of the aligning plate YES Repair the mechanism Rear aligning plate motor M104 Finisher controller PCB 4 Does it improve when the rear ...

Page 134: ...or nor mal NO Repair the wiring Tray up down mechanism 4 Is there any abnormality in the tray up down mechanism YES Repair the tray up down mechanism Tray 2 shift motor M108 Finisher controller PCB 5 Does it improve when the tray 2 shift motor is replaced YES End NO Replace the finisher controller PCB 4 4 1 11 E584 Shutter malfunction 0009 2598 Shutter home position sensor PI113 1 Check the shutte...

Page 135: ...NO Replace the finisher controller PCB ...

Page 136: ...3 Ref Name Description Parts No Jam Error PI10 2 Front cover sensor Detects front cover open close WG8 5593 1400 1788 PI10 3 Inlet sensor Detects paper in inlet WG8 5509 1001 1101 1200 1300 PI105 PI103 PI109 PI106 PI104 PI108 PI119 PI115 PI113 PI111 PI112 PI107 PI110 PI116 PI102 PI114 PI120 PI121 PI118 ...

Page 137: ... sensor Detects paper on tray 1 WG8 5593 PI11 2 Tray 2 paper sensor Detects paper on tray 2 WG8 5593 PI11 3 Shutter HP sensor Detects shutter HP WG8 5509 E584 PI11 4 Tray 1 paper surface sensor Detects paper surface on tray 1 WG8 5593 PI11 5 Tray 2 paper surface sensor 1 Detects paper surface on tray 2 WG8 5593 PI11 6 Stapler alignment interference sensor Detects stapler alignment interference WG8...

Page 138: ...2 J887 J886A J708B PI103 J712 PI104 J731 PI105 J731 PI106 J721B PI107 J721B PI108 J721B PI109 J721B PI110 J721A PI111 J718B PI112 J719B PI113 J721A PI114 J721A PI115 J721A PI116 J994 J993 J992 J991 J720 PI118 J887 J886A J708B PI119 J887 J886A J708B PI120 J721A PI121 J887 J886A J708B ...

Page 139: ...e Description Parts No Jam Error Finisher controller PCB MS W1 01 Front cover switch Detects front cover close FH7 6379 1400 E5F9 J707 MS W1 02 Swing guide switch Detects swing guide open FH7 6379 J714 MS W1 03 Tray 1 switch Detects tray 1 FH7 6377 J715 MSW103 MSW101 MSW102 MSW104 ...

Page 140: ... Detects swing guide open FH7 6379 J714 Ref Name Parts No Feed driver PCB Finisher controller PCB SL 101 Feed roller separation solenoid FL2 0811 J713 SL 102 Buffer roller separation solenoid FL2 0813 J713 Ref Name Description Parts No Jam Error Finisher controller PCB SL101 SL102 SL103 SL104 SL105 ...

Page 141: ...812 J713 SL 104 Buffer rear end holding solenoid FL2 0821 J713 SL 105 Escape solenoid FH6 5089 J889 J881B J705B Ref Name Parts No Error M101 Feed motor FH5 1034 M102 Stack ejection motor 4K1 1106 E584 Ref Name Parts No Feed driver PCB Finisher controller PCB M101 M107 M106 M102 M109 M105 M108 M111 M104 M103 M113 M112 ...

Page 142: ...4K1 1102 E542 M109 Rear end assist motor FH5 1039 E514 M111 Stapler motor FM2 0665 E531 M112 Escape feed motor 4K1 1105 M113 Inlet motor FH5 1043 Ref Stapler PCB 2 Stapler PCB 1 Feed driver PCB Finisher controller PCB M101 J709 M102 J717 M103 J722 M104 J722 M105 J995 J993 J992 J991 J720 M106 J711 M107 J718A M108 J719A M109 J722 M111 J994 995 J993 J992 J991 J720 M112 J888 J886A J708A M113 J883 J881...

Page 143: ...1 4 5 5 Clutches Finisher Unit 0009 2617 F 4 18 T 4 9 Ref Name Parts No Error Finisher controller PCB CL10 1 Shutter clutch FH6 5101 E584 J732 CL10 2 Stack ejection lower roller clutch FH6 5101 E584 J716 CL101 CL102 ...

Page 144: ...CB 4G1 1487 2 Stapler PCB 1 FM2 1426 CABLE STAPLE CONNECTING ASS Y E531 E532 3 Stapler PCB 2 FM2 1426 CABLE STAPLE CONNECTING ASS Y E531 E532 4 Feed driver PCB 4G1 1488 5 Tray 1 shift area sensor PCB FG3 2886 E540 6 Tray 2 shift area sensor PCB FG3 2886 E542 7 Tray 1 shift motor PCB 4K1 1102 E540 1 4 2 3 6 5 7 8 ...

Page 145: ... 8 Tray 2 shift motor PCB 4K1 1102 E542 Ref Name Parts No Error ...

Page 146: ... Used for making adjustments to the alignment position stapling position SW102 Used for making adjustments to the alignment position stapling position SW103 Used to start operation for alignment position adjustment stapling position adjustment SW104 Used to start operation for alignment position adjustment stapling position adjustment J731 1 1 6 9 J709 J713 J721 J711 J715 J714 J717 J708 J702 J716 ...

Page 147: ...ember part of the downloader PCB F 4 21 T 4 12 No Description Function 1 START STOP key A key to be pressed when you start or stop download 2 LOAD LED To be lit when download is available 3 Model LED To be lit when the Finisher is connected 4 Power LED To be lit when power is supplied from the Finisher to the downloader PCB 5 RS 232C cable straight full wiring 9 pins A cable to connect the downloa...

Page 148: ...tore ROM data to be downloaded in the C ServTool NewROM folder 2 Start up the Service Support Tool C ProgramFiles Service Support Tool bpchost exe 3 Select Register System Software F 4 22 4 Select the data inside the NewROM folder 7 Cable B 9 pins Length approx 50cm A cable to connect the downloader PCB and the Finisher 8 RS 232C connector A connector to connect an RS 232C cable to the downloader ...

Page 149: ...Chapter 4 4 27 F 4 23 5 Select Register F 4 24 6 Select OK and register the data ...

Page 150: ...sher controller PCB 4 Connect the RS 232C cable to the RS 232C connectors of the circuit board and the PC 5 Turn on the power of the host machine c Download The error code E713 might occur during download It does not affect the download operation and its results 1 Start up the Service Support Tool C ProgramFiles Service Support Tool bpchost exe 2 Select the type of host machine ...

Page 151: ...Chapter 4 4 29 F 4 26 F 4 27 3 Press the START STOP key of the downloader PCB LOAD LED is lit 4 Select the data and press START ...

Page 152: ...Chapter 4 4 30 F 4 28 5 Follow the instructions on the screen to prepare for downloading A press on OK will bring up the next screen F 4 29 6 Select the data to download ...

Page 153: ...Chapter 4 4 31 F 4 30 7 Press START to start downloading F 4 31 8 Press START so that the computer and the downloader PCB will start downloading the program ...

Page 154: ...Chapter 4 4 32 F 4 32 9 If downloading ended normally press OK F 4 33 10 Return to the main menu and finish the download ...

Page 155: ...wnloader PCB LOAD LED is turned off 2 Turn off the power of the host machine 3 Disconnect the cable B from the Finisher 4 Mount the rear upper cover to the Finisher 5 Turn on the power of the host machine 6 Checking the Operation 1 Check to make sure that the finisher operates normal ...

Page 156: ...tion Composition Remarks 1 Vic Clean Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluori ne family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may be substituted 2 Lubricant Sliding units Silicone oil MOLYKOTE EM30 L ...

Page 157: ...Chapter 5 Error Code ...

Page 158: ......

Page 159: ...apler safety protection function activated 5 2 5 2 3 Stack tray overstacking 5 3 5 3 Service Error Code 5 4 5 3 1 E500 5 4 5 3 2 E505 5 4 5 3 3 E514 5 4 5 3 4 E530 5 5 5 3 5 E531 5 5 5 3 6 E532 5 6 5 3 7 E535 5 6 5 3 8 E537 5 7 5 3 9 E540 5 8 5 3 10 E542 5 9 5 3 11 E584 5 10 5 3 12 Temporary Functional Limit 5 10 ...

Page 160: ......

Page 161: ...quipped with a mechanism to check the machine condition as needed when it detects a fault the machine communicates the fact to the host machine in the form of a code and a detail code The host machine indicates the code on its control panel The detail code may be checked in the host machine s service mode ...

Page 162: ... run out of staples Always monitored Normal operation can be continued However whether to operate or not depends on the instruction from the host machine Replace the staple cartridge or set it correctly Error Descrip tion Condition Detection timing Machine operation Resetting Stapler safety protectio n function activated Stapler safety protection function was activated When starting staple operati...

Page 163: ... Condition Detection timing Machine operation Resetting Stack tray over stacking The number of sheets on the ejection tray has exceeded the stackable sheet or set count After ejecting the sheet set exceeding the limit Normal operation will continue Remove paper from ejection tray ...

Page 164: ...timing E505 0001 Backup RAM The checksum for the finisher controller PCB has an error when the power is turned on Code Detail Error Description Detection timing E514 8001 Rear end assist motor M109 Rear end assist homeposition sensor PI109 The stapler does not leave the rear end assist home position when the rear end assist motorhas been driven for 3 seconds 8002 The stapler does not return to the...

Page 165: ...t motor has been driven for 4 seconds 8002 The aligning plate does not leave the aligningplate front home position sensor when thealignment plate front motor has been driven for 4 seconds Code Detail Error Description Detection timing E531 8001 Staple motor M111 Staple home position detect sensor PI50 The stapler does not return to the staple home position when the staple motor has been driven for...

Page 166: ...o the stapler shift home position when the stapler shift motor has been driven for 20 seconds The stapler is caught in the way of its travel route and the sensor flag of the stapler alignment interference sensor is activated Code Detail Error Description Detection timing E535 8001 Swing motor M106 Swing home positionsensor PI105 The stapler does not return to the swing home position when the swing...

Page 167: ...ing plate rear home position sensor PI107 The aligning plate does not leave the aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds 8002 The aligning plate does not return to aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds ...

Page 168: ...face sensor detects paper surface during the paper surface detection operation A discontinuous area is detected during tray operation 8003 The tray 1 closing detect switch is activated while the tray 1 is operating 8004 Clock signal input cannot be detected when the tray 1 shift motor has been driven for 0 2 second 8005 The lock detection signal turns OFF 150 ms after the lock detection signal tur...

Page 169: ...r surface during paper surface detection operation A discontinuous area is detected during tray operation During evacuation operation arrival at the area beyond the tray 2 paper surface sensor 2 is detected before this sensor detects paper surface 8004 Clock signal input cannot be detected when the tray 2 shift motor has been driven for 0 2 second 8005 The lock detection signal turns OFF 150 ms af...

Page 170: ...urn off and then on the main power switch of the host machine 3 Communication with the Host Machine 1 When the main power switch is turned on the DC controller PCB will communicate to the main controller PCB that a functional limit has been imposed The control panel will indicate that a functional limit has been imposed on the finisher 2 The DC controller PCB backs up information on the functional...

Page 171: ... Stapler shift motor error E535 Swing motor error E537 Rear aligning plate motor error E540 Tray 1 shift motor error E542 Tray 2 shift motor error E590 Punch motor error E591 Scrap full detector sensor error E592 Trailing edge Horizontal registration sensor error E593 Horizontal registration motor error E590 to E593 are when equipped puncher unit option ...

Page 172: ......

Page 173: ...Feb 21 2005 ...

Page 174: ......

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