Canon DADF-J1 Service Manual Download Page 203

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2000 2000 2000 2000

CANON DADF-J1 REV.0 MAR.2001

CHAPTER 5 TROUBLESHOOTING

5-46

4) Moisten copy paper with alcohol, and

slide it in while firmly holding on to its
trailing edge.

Be sure to keep the trailing edge
of the copy paper as indicated.

5) Press the push switch (SW2) on the

ADF controller PCB to end the opera-
tion.

T05-105-03a

T05-105-03b

Slide guide

Rail

For A4,

Butt the end of

paper.

Slide
guide

Rail

For LTR,

Match

the edge of paper.

Summary of Contents for DADF-J1

Page 2: ...to the Service Department of the appropriate Sales Company Revision The information disclosed in this document may not necessarily be accurate because of updates made to the product and major differences will be communicated in the form of technical bulletins The following will not apply where it does not conform to the laws or regulations of the country in which the product is used Trade Marks Th...

Page 3: ... of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Memo Indicates an item of reference assisting the understanding of the topic in ques tion REF Provides a description of a service mode Provides a description of the nature of an error indication Refers to the Copier Basics Series for a better understanding of...

Page 4: ... the machine by function in relation to the principles of operation and timing at which they are driven Chapter 3 Mechanical Systems shows how to disassemble assemble the machine and make adjustments Chapter 4 Maintenance and Inspection provides tables of periodically replaced parts and consumables durables and a scheduled servicing chart Chapter 5 Troubleshooting contains troubleshooting tables a...

Page 5: ...t the state of a signal is indicated by 1 if its voltage level is high and by 0 if low The level of voltage however differs from circuit to circuit The machine uses a CPU however since the internal functions of a CPU is outside the scope of a service person detailed explanations are omitted from descriptions In this document a circuit diagram may cover from sensors to inputs of a controller PCB or...

Page 6: ...iginals 2 13 2 2 5 Manual Feeder Pickup Delivery 2 15 2 3 Detecting Originals 2 16 2 3 1 Outline 2 16 2 3 2 Detecting the Presence Absence of an Original 2 17 2 3 3 Original Size Detection 1 2 18 2 3 4 Original Size Detection 2 2 19 2 3 5 Pre Last Original Detection 2 24 2 3 6 Detecting the Presence Absence of an Original in the Manual Feeder 2 25 2 4 Picking Up and Separating Originals 2 26 2 4 1...

Page 7: ... 3 16 3 1 4 Removing the Manual Feed Registration Roller 3 20 3 1 5 Removing the Feeding pull off Roller 3 22 3 1 6 Removing the Registration Roller 3 23 3 1 7 Removing the Separation Belt 3 25 3 1 8 Removing the Reversing Roller 3 28 4 Replacing the Feeding Belt 3 30 4 1 1 Removing the Feeding Belt 3 30 4 1 2 Attaching the Feeding Belt 3 32 2 8 Reversal Pickup Delivery 2 63 2 8 1 Outline 2 63 2 8...

Page 8: ... 2 Making Adjustments When Replacing the Major Parts 5 26 1 2 1 Outline 5 26 1 2 2 Replacing the EEPROM 5 26 1 2 3 Adjusting the Sensors and the Delivery Motor 5 27 1 3 Auxiliary Adjustment 5 31 1 3 1 Adjusting the Degree of Arching at the Registration Roller pickup from the tray at time of reversal manual feed mode 5 31 1 3 2 Adjusting the Speed of the Feeding Belt 5 34 1 3 3 Adjusting the Speed ...

Page 9: ...le Sided Originals Fixed Reading A 5 1 6 A4 3 Double Sided Originals Fixed Reading A 6 1 7 A3 2 Double Sided Originals Fixed Reading A 7 1 8 A4 1 Single Sided Original Manual Feeding A 8 2 Signals and Abbreviations A 9 3 General Circuit Diagram A 11 4 ADF Controller Circuit Diagram A 13 5 Reversal Motor Driver Circuit Diagram A 25 6 Belt Motor Driver Circuit Diagram A 26 7 Reversal Sensor Circuit ...

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Page 13: ... pages of a set of originals in se quence thus increasing the productivity of a copier possessing a face down delivery mecha nism b Pre Reversal Mechanism The DADF is equipped with a pre reversal mechanism to increase productivity when han dling double sided originals c Stream Reading of All Sizes The DADF is capable of allowing stream reading for all sizes However the copy ratio must be between 2...

Page 14: ... down Original tray center Manual feeder rear butted against stopper Top separation Sheets Original tray 50 to 200 g m2 Manual feeder 38 to 200 g m2 A5 to A3 STMT to 279 4 x 431 8mm 11 x 17 Small size 100 sheets A5 A4 B5 STMT LTR A4R A5R LTRR Large size 100 sheets A3 B4 LGL 279 4 x 431 8mm 11 x 17 Small size 100 sheets A5 A4 B5 STMT LTR A4R A5R LTRR Large size 100 sheets A3 B4 LGL 279 4 x 431 8mm ...

Page 15: ...ensions Serial number Operating environment Temperature Humidity Specifications IPC communication 2 24 VDC from copier 21 kg approx 646 W x 569 5 D x 143 H mm XFS xxxxx XFU xxxxx Same as copier Same as copier Same as copier Remarks Excluding delivery tray Excluding delivery tray T01 201 02 The above specifications are subject to change for engineering revisions ...

Page 16: ...000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 1 GENERAL DESCRIPTION 1 4 3 Names of Parts 3 1 External View 1 Upper cover 4 Manual feed tray 2 Side guide 5 Front upper cover 3 ADF controller cover 6 Front lower cover F01 301 01 1 2 3 4 5 6 ...

Page 17: ...er 4 Registration pressure roller 16 Feeding belt 5 Registration roller 17 Stopper plate 6 Pull off roller 18 Separation belt 7 Pull off pressure roller 19 Feed belt driver roller 8 Feeding roller 20 Guide flapper 9 Pickup roller 21 Pre reversal flapper 10 Manual feed registration roller 22 Reversing roller A 11 Manual feed stopper plate 23 Reversing roller A member 12 Delivery roller A member F01...

Page 18: ...ccurs F01 401 01 4 2 Warnings and Action to Take If the Original Set indicator starts to flash while an original is inside the DADF suspect a jam go through the following to remove the jam 1 Remove all originals from the original tray 2 Open the upper cover and remove the jam if found 3 Open the DADF and remove the original from the copyboard glass if found 4 Put the originals back into initial se...

Page 19: ...ser Instruct the user to clean the following at least once a week Item Copyboard glass Feeding belt Registration roller Description Wipe it with a cloth moistened with water and then dry wipe it Or use alcohol Wipe it with a cloth moistened with water and then dry wipe it Or use alcohol Execute cleaning in the copier s user mode T01 403 01 ...

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Page 23: ...a microprocessor CPU The CPU interprets input from the sensors and signals from the copier and generates sig nals to drive such DC loads as motors and solenoids according to pre determined timing of operation F02 101 01 CPU Q1 ROM IC1 EEPROM IC2 RAM Q4 D A Q9 IPC Q2 5V 24V 5R 24R Power supply PCB Copier Solenoid Clutch Original indicator LED PCB Sub tray PCB Reversal motor driver PCB Belt motor dr...

Page 24: ...01 CHAPTER 2 OPERATIONS AND TIMING 2 2 1 2 Communication with the Copier The DADF uses IPC communication 2 which enables higher communication speeds than the existing mode of IPC communication E422 E712 Indicates a fault in the communication between the DADF and the copier ...

Page 25: ...elt motor Pulses according to the rotation speed of the separation motor When the paper cover is closed 1 When paper is present 1 Pulses according to the rotation speed of the registration roller When the upper cover is closed 1 When the pickup roller is in home position 1 When the pickup roller is on paper 1 When the pickup roller is on paper 1 When the DADF is closed 1 Pulses according to the ro...

Page 26: ...aper is present 0 Copy paper Copy paper Reversal sensor Pre registration roller paper sensor Post registration roller paper sensor Separation sensor Skew sensor Original sensor light receiving Original sensor light emitting Original trailing edge sensor Pre last original sensor Manual feed registration roller paper sensor ADF controller PCB Reference signal for paper detection When paper is presen...

Page 27: ...24 J81 J21 FM1 J111 J601 J602 J21 J22 J101 FAN 24V LOCK J9 6 7 8 3 2 1 1 2 3 J93 J92 J91 J102 CL SL1 SL2 SL3 SL4 24V 5V M2OB M2OA M2OB M2OA B Vref J7 8 10 1 2 3 4 5 6 M2 J71 J72 Separation clutch Reversal solenoid Stopper plate solenoid 2 position Pre reversal solenoid Delivery solenoid 2 position Reversal motor Belt motor Pickup motor Separation motor Delivery motor ADF controller PCB When 0 the ...

Page 28: ...rate move and deliver origi nals Name notation Reversal motor M1 Belt motor M2 Pickup motor M3 Separation motor M4 Delivery motor M5 Separation clutch CL Description Moves and reverses originals Moves originals Moves up down the pickup roller Separates originals Delivers originals and picks up manually fed originals Turns on off the pull off roller and the separation feed drive system T02 201 01 ...

Page 29: ...ve signal Separation clutch drive signal CLD Stopper solenoid drive signal 2 SL2D2 Stopper plate solenoid signal 1 SL2D1 Pickup motor drive signal Belt motor drive signal Belt motor clock signal BTCLK Reversal motor drive signal Reversal solenoid drive signal SL3D Registration roller clock signal TRCLK Delivery solenoid drive signal 1 SL4D Delivery motor drive signal Delivery motor clock signal EJ...

Page 30: ...on paper detection signal SPS skew paper detection signal SKS Pickup roller home position signal PKHP Pickup roller height 1 signal 2 signal PKH1 PKH2 Left cover rear signal LCVR Left cover front signal LCVF Original sensor light emit signal DTSAJ Original detection signal DTS Original set indicator light emit signal DTLED Pre last original detection signal LAS Original width detection signal SSW ...

Page 31: ...versal pickup reversal delivery small size original Reversal pickup reversal delivery large size origi nal Manual feeder pickup delivery Operation Picks up an original and delivers it as it is after copying Reverses an original picks it up reverses it once again after copying and delivers it Picks up an original from the manual feeder and delivers it after copying Copying mode Single sided origina...

Page 32: ... CANON INC 2000 2000 2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 2 OPERATIONS AND TIMING 2 10 2 2 2 CW Pickup Delivery The following is an outline of the flow of originals F02 202 01 Picking up Copying Delivering ...

Page 33: ...ADF J1 REV 0 MAR 2001 CHAPTER 2 OPERATIONS AND TIMING 2 11 2 2 3 Pre Reversal Reversal Delivery small size original The following is an outline of the flow of originals F02 202 02a Picking up Pre reversing Feeding Copying the 1st side Moving To next page ...

Page 34: ...COPYRIGHT 2001 CANON INC 2000 2000 2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 2 OPERATIONS AND TIMING 2 12 F02 202 02b Reversing Copying the 2nd side Delivering From previous page ...

Page 35: ... 0 MAR 2001 CHAPTER 2 OPERATIONS AND TIMING 2 13 2 2 4 Reversal Pickup Reversal Delivery large size originals The following is an outline of the flow of originals F02 202 03a Picking up Moving Reversing moving 1 Reversing moving 2 Copying the 1st side To next page ...

Page 36: ...IGHT 2001 CANON INC 2000 2000 2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 2 OPERATIONS AND TIMING 2 14 F02 202 03b Reversing moving 1 Reversing moving 2 Copying the 2nd side Delivering From previous page ...

Page 37: ...000 2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 2 OPERATIONS AND TIMING 2 15 2 2 5 Manual Feeder Pickup Delivery The following is an outline of the flow of originals F02 202 04 Picking up Stopping Switching back Copying Delivering ...

Page 38: ...ast original Original in manual feeder Description Identifies the presence absence of an original on the original tray Identifies the size of the original placed in the original tray as to be ing large size or small size Identifies the size of an original on the move default size Identifies the original in the original tray as being the last original or not Detects the presence absence of an origi...

Page 39: ...ting side of the original sensor is blocked causing the light receiving side of the original sensor to send the original detection signal DTS to the ADF controller PCB which in response turns on the Original Set indicator F02 203 02 ADF controller PCB S6 light receiving side S6 light emitting side S6 light receiving side ADF controller PCB When an original is detected When no original is detected ...

Page 40: ... is reflected by the original to hit the phototransistor at which time the DADF identifies the original as being large size The DADF sends original size data small size or large size to the copier which uses the data to determine the point at which the scanner is stopped for stream reading Small size A5 A4 B5 STMT LTR Large size A4R B5R A3 B4 LTRR LGL 279 4x431 8 mm 11 x17 T02 203 02 F02 203 03 AD...

Page 41: ...r OFF of each contact plate is communicated to the ADF controller PCB which uses the input to determine the width of the original The following table shows the states of the contact plates in relation to default sizes the states other than those indicated are assumed to indicate the presence of an original which is not of a default size F02 203 04 Slide guide ADF controller PCB ON OFF Original wid...

Page 42: ...on the revolutions of the lock plate the ADF controller PCB identifies the length of the original in question in feeding direction F02 203 05 The DADF uses the data on the width and the length of the original obtained by original detection 2 to identify a default size and sends the result to the copier In response the copier selects the appropriate copy paper size to suit the identified size of th...

Page 43: ...411 412 to 472 Original width 213 to 220 9 274 4 to 284 4 Inch A and Inch AB Configuration unit mm A size outside of the above ranges will be iden tified as a non default size T02 203 06 Default size B5R A5 A4R STMT LTRR FOOLSCAP LGL B5 B4 LTR COMPUTER paper 279 4 x 431 8 11 x 17 A4 A3 Original length 237 to 297 129 to 189 277 to 337 120 to 180 259 to 309 317 to 343 343 to 396 162 to 222 344 to 40...

Page 44: ...ide lock so that the slide guide will not slide be yond the width of an A4 A3 sheet To use an original wider than 297 mm remove the slide guide lock up to 305 mm how ever the feeding length must be 432 mm or less F02 203 06 Be sure to adjust the slide guide to suit the original size when making cop ies Otherwise the original is likely to move askew Slide guide lock ...

Page 45: ...t To prevent wrong positioning of the slide guide the DADF comes with two types of slide guide positioning members when fitted correctly the positioning members will make sure that the slide guide will stop at the correct point T02 203 07 F02 203 07 Color of slide guide positioning member Gray for A B configuration Black for Inch configuration Stop position of slide guide Side with 1 notch A4R LTR...

Page 46: ...only The DADF is designed to send the second original to the separation assembly after it has picked up the first original small side At that time if no original covers the pre last original sensor S8 the dada will assume that no original will follow and communicates as such to the copier Small size A5 A4 B5 STMT LTR Large size A4R B5R B4 LTRR LGL 279 4x431 8 mm 11 x17 F02 203 08 F02 203 08 1st or...

Page 47: ...in the manual feeder is detected using the manual set sensor PI12 When an original is placed in the manual feeder the original pushes the sensor flag caus ing the sensor flag to reach the sensor enabling the DADF to assume the presence of an original in the manual feeder When the Start key is pressed the DADF picks up the original from the manual feeder for copying F02 203 09 Manual set sensor PI1...

Page 48: ...up roller is rotated by the separation motor M4 and the separation clutch CL Originals are separated by the separation roller and the separation belt with the help of the feeding roller The rollers and the belt are driven by the separation motor M4 and the sepa ration clutch CL The separation assembly is equipped with a separation sensor S4 and a skew sensor S5 to monitor the movement of originals...

Page 49: ...t either of the following positions positioning is controlled by means of pulses from sensors and the pickup motor T02 204 01 F02 204 02 Stop position Home position Wait position Pickup position Operation Waits until the next copying op eration Waits until the next pickup posi tion Picks up originals Related sensor notation Pickup roller home position sensor PI7 Pickup height sensor 1 2 PI8 9 Puls...

Page 50: ...oves down to reach the stack of originals The pickup motor will stop when the pickup roller unit has reached the pickup height sen sor 1 PI8 and the pickup height sensor 2 PI9 and then has moved down about 1 mm M3 M3 1 mm approx PI 8 9 Pickup roller unit Stopper plate When the pickup roller unit stops to move down the separation clutch CL and the sepa ration motor M3 start to move the 1st original...

Page 51: ...move the pickup roller unit from the surface of the stack of originals The pickup roller unit stops about 6 mm from the surface of the stack of originals F02 204 06 When the trailing edge of the 1st original moves past the point of contact 1 of the pickup roller the pickup roller unit once again moves down to the surface of the stack of originals to pick up the 2nd original F02 204 07 M3 Separatio...

Page 52: ...tching between two settings low or high The separation pressure may be switched by operating the separation pressure lever lo cated in front of the separation assembly When the lever is operated the position of the separation belt moves up or down to change the amount of overlap in relation to the feeding roller thereby varying the separation pressure Memo The separation pressure lever is set to L...

Page 53: ...02 204 02 A separation fault delay is identified if the separation sensor does not detect an original a specific period of time after the separation motor has started to rotate F02 204 09 Item Separation fault delay Skew Sensor used notation Separation sensor S4 Separation sensor S4 Skew sensor S5 Alarm 0031 0011 Separation sensor S4 Separation sensor does not detect an original for a specific per...

Page 54: ...front rear direction An original is identified as moving askew if a discrepancy in timing is detected when it moves past these sensors If the discrepancy is an equivalent of 10 mm the DADF will assume that the origi nal is moving askew at which point it stops its operation to protect the original and causes the copier to indicate a jam message F02 204 10 Original moving askew Skew sensor S5 Separa...

Page 55: ...CPU sends the phase control signal PICKA PICKB to the motor driver Q24 which in response controls the output timing of pulse signals according to the phase signal it receives switching the direc tion of rotation of the pickup motor If the CPU does not generate the phase control signal PICKA PICKB the motor hold signal goes 1 applying 5R for retention to the pickup motor to keep the spindle of the ...

Page 56: ...sends the result speed control signal SPMFV to the CPU In turn the CPU varies the rotation speed signal to suit the speed control signal LED3 remains on as long as the rotation speed of the motor is within a specific range and goes off when the speed falls out of the range The current detection circuit monitors the current flowing to the separation motor at all times if the current exceeds a speci...

Page 57: ...sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Pickup motor M3 Separation motor M4 Separation clutch CL Separation sensor S4 Skew sensor S5 UP DOWN UP UP DOWN Picking up separating 1st original Picking up separating 2nd original End Pickup roller shifting to home position Feeding Separation Pickup position Wait position Pickup position Wait position Home p...

Page 58: ... Originals are moved by rotating the feeding belt by the belt motor M2 Further originals are moved either to the right or to the left depending on the operating mode in question Originals are delivered by rotating the delivery motor M5 Originals are always deliv ered to the original delivery tray F02 205 01 M5 M2 Delivery tray Delivery roller Feeding belt ...

Page 59: ...he motor Controlling the rotation direction of the motor Controlling the rotation speed of the motor F02 205 02 The CPU Q1 on the ADF controller PCB sends the motor control signal to the belt mo tor driver PCB The reversal motor driver PCB serves to control the motor according to the input signal Q1 CPU Q601 24R 24R A A B B M2 5R REF CLK MO1 MO2 CW CCW B Vref J72 J71 J7 PI 1 J12 BTCLK 13 12 11 10 ...

Page 60: ...on speed of rotation Phase control direction speed of rotation Phase control direction speed of rotation Phase control direction speed of rotation Sets motor rotation torque Monitors operation of the motor and sets belt stop position T02 205 01 E402 Indicates a fault in the belt motor Indicates a fault in the belt motor clock sensor PI1 Indicates a fault in the ADF controller PCB ...

Page 61: ... generates the motor drive signal EJMD according to the input signal When the motor starts to rotate the motor rotation signal EJCLK is generated The CPU monitors the operation of the motor in reference to the motor rotation signal 5v 24R M5 Q37 Q38 Q13 J2 J3 Q1 CPU EJMD EJMPWM PI 11 EJCLK EJCLK 11 12 2 Signal EJMPWM EJMD EJCLK Function Controls the motor rotation speed Controls the motor operatio...

Page 62: ...s held on the copyboard glass while the copier s scanner is moved to make copies Its operation is as follows a Small Size Single Sided Original 1 The 1st original is picked up and its leading edge is butted against the registration roller to remove the skew For details of pickup operation see 2 4 Picking Up Separating Originals on p 2 26 F02 206 01 Operation CW pickup delivery Operation mode Fixed...

Page 63: ...ck roller the 2nd original is picked up F02 206 02 3 The registration roller and the feeding belt are rotated to move the 1st original After its trailing edge moves past the pre registration roller paper sensor S2 the 1st original is moved by the feeding belt over a specific length to determine its top position F02 206 03 4 The copier s scanner starts copying operation F02 206 04 Registration roll...

Page 64: ... rotated to move the 2nd original F02 206 05 6 The 1st and the 2nd originals are moved by the feeding belt when the trailing edge of the 2nd original has moved past the pre registration roller paper sensor S2 the feeding belt is rotated for a specific length to determine the stop position for the 2nd original The 1st original is moved in the delivery direction and stopped on the copyboard glass F0...

Page 65: ...Delivery motor M5 UP DOWN UP DOWN UP UP DOWN Separating 1st original Feeding 1st original in delivery direction Reading 2nd original Separating 3rd original Delivering 1st original Moving 2nd original in delivery direction Reading 3rd original Delivering 2nd original Moving 3rd original in delivery direction Delivering 3rd original Reading 1st original Separating 2nd original A4 Single Sided 3 Ori...

Page 67: ...tration roller and the feeding belt are rotated to move the original When the trailing edge of the 1st original moves past the point of contact 1 of the pickup roller the 2nd original is picked up F02 206 09 3 The registration roller and the feeding belt are rotated to move the original The 1st original is moved by the feeding belt over a specific length after its trailing edge has moved past the ...

Page 68: ...direction At the same time the 2nd original is picked up F02 206 12 6 The 1st and the 2nd originals are moved by the feeding belt the feeding belt is rotated for a specific length after the trailing edge of the 2nd original has moved past the pre registration roller paper sensor S2 to determine the stop position for the 2nd original The 1st original is delivered by the delivery roller F02 206 13 S...

Page 69: ...ler home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Belt motor M2 Delivery motor M5 DOWN UP UP Separating 1st original Delivering 1st original Reading 2nd original Delivering 2nd original Reading 1st original Separating 2nd original A3 Signal Sided 2 Originals Fixed Reading UP DOW...

Page 70: ...ws a Small Size Originals 1 The 1st original is picked up and its leading edge is butted against the registration roller to remove the skew For details of pickup operation see 2 4 Picking Up Separating Originals on p 2 26 F02 206 15 2 The registration roller and the feeding belt are rotated to move the original When the trailing edge of the 1st original has moved past the point of contact 1 of the...

Page 71: ...6 17 4 The feeding belt is rotated to move the original for a specific distance When the 1st original has moved a specific distance in reference to the count kept since its trailing edge has moved past the pre registration roller sensor S2 the DADF issues the image leading edge signal to the copier In response to the image leading edge sig nal the copier starts reading of the original At this time...

Page 73: ... M3 Separation motor M4 Separation clutch CL Reversal motor M1 Belt motor M2 Delivery motor M5 UP DOWN UP DOWN UP UP DOWN Separating 1st original Holding 1st original in wait Separating 2nd original Reading 1st original Holding 2nd original in wait Separating 3rd original Delivering 1st original Reading 3rd original Holding 3rd original in wait Delivering 2nd original Reading 3rd original Deliveri...

Page 75: ...ation see 2 4 Picking Up Separating Originals on p 2 26 F02 206 20 2 The registration roller and the feeding belt are rotated to move the original When the trailing edge of the 1st original moves past the point of contact 1 of the pickup roller the 2nd original is started If the original is 279 4x431 8 mm 11 x17 in size this step takes place after the movement of the original starts in step 4 F02 ...

Page 76: ...ion roller paper sensor S2 F02 206 22 4 The feeding belt is rotated to move the original When the original has moved a specific distance in relation to the count kept since its trailing edge has moved past the pre registration roller sensor 2 the DADF issues the image leading edge signal to the copier The copier starts reading the original in response to the image signal At this time the 2nd origi...

Page 77: ...2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Belt motor M2 Delivery motor M5 UP DOWN UP UP DOWN Separating 1st original Reading and then delivering 1st original Moving 2nd original to wait position Reading 2nd original Delivering 2nd original Moving 1st original to wait position Separating 2nd original A3 Signal Sided 2 Originals St...

Page 79: ...ation roller to remove the skew For details of operation see 2 4 Picking Up Separating Originals on p 2 26 F02 207 01 2 The registration roller and the reversing roller are driven to turn over the original The 1st original is moved by the reversing roller for a specific length after its trailing edge has moved past the pre registration roller paper sensor S2 and then stopped F02 207 02 1st origina...

Page 80: ...he feed ing belt is rotated for a specific length to determine the original stop position F02 207 03 4 The copier s scanner starts copying operation F02 207 04 5 When the copier s scanner starts to move in reverse the feeding belt is rotated to send the 1st original to the reversing assembly At this time the leading edge of the original is butted against the reversing roller to remove the skew F02...

Page 81: ... its trailing edge has moved past the pre registration roller paper sensor S2 and is stopped F02 207 06 7 The copier s scanner starts copying operation At this time the 2nd original is also picked up and turned over See steps 1 and 2 F02 207 07 8 When the copier s scanner starts to move in reverse the reversing roller and the feeding belt are rotated to move the 1st and the 2nd originals F02 207 0...

Page 82: ...OPERATIONS AND TIMING 2 60 9 When the 2nd original has moved past the reversal sensor S1 the feeding belt is ro tated for a specific length to end the movement of the original F02 207 09 10 The copier s scanner starts copying operation F02 207 10 Reversal sensor S1 2nd original Copying ...

Page 84: ...DOWN UP UP UP DOWN UP A4 Double Sided 3 Originals Separating 1st original Turning over 1st original Moving 2nd original to copyboard glass Reading back of 1st original Reading back of 2nd original Reversing 1st original Separating 2nd original Turning over 2nd original Separating 3rd original Reading face of 1st original Turning over 2nd original Reading face of 2nd original Turning over 3rd origi...

Page 86: ...r details of operation see 2 4 Picking Up Separating Originals on p 2 26 F02 208 01 2 The reversing roller and the feeding belt are driven to move the original The 1st original is moved over a specific distance by the feeding belt after its trailing edge has moved the pre registration roller paper sensor 2 and is stopped F02 208 02 Operation Reversal pickup de livery Operation mode Fixed reading C...

Page 87: ...nst the reversing roller to remove the skew F02 208 03 4 The reversing roller and the feeding belt are rotated to move the original to the copyboard glass The 1st original is moved over a specific distance by the feeding belt after its trailing edge has moved past the pre registration roller paper sensor S2 and then is stopped F02 208 04 5 The copier s scanner starts copying operation F02 208 05 B...

Page 88: ...ler to remove the skew F02 208 06 7 The reversing roller and the feeding belt are rotated to move the original to the copyboard glass The 1st original is moved over a specific distance by the feeding belt after its trailing edge has moved past the pre registration roller paper sensor S2 and is then stopped F02 208 07 8 The copier s scanner starts copying operation At this time the 2nd original is ...

Page 89: ...2 66 9 The 2nd original is moved a specific distance by the feeding belt after it has moved past the pre registration belt sensor S2 to end the movement of the original The 1st original is delivered by the delivery roller F02 208 09 Pre registration paper sensor S2 Delivery roller 2nd original 1st original ...

Page 90: ...of the motor F02 208 10 The CPU Q1 on the ADF controller PCB serves to send various motor control signals to the reversal motor driver PCB which in response controls the motors Q1 CPU Q601 24R 24R A A B B M1 5R M1OB M1OB M1OA M1OA T Vref J62 J61 J6 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 3 1 4 5 2 6 ADF controller PCB Reversal motor driver PCB T02 208 02 Signal M10A M10A M10B M...

Page 92: ...L Reversal motor M1 Reversing solenoid SL1 Belt motor M2 Delivery motor M5 DOWN UP UP DOWN Separat ing 1st original Moving 1st original to copyboard glass Reading back of 1st original Reading back of 2nd original Reading face of 1st original Separating 2nd original Reading face of 2nd original Delivering 2nd original Delivering 1st original Moving 2nd original to copyboard glass Turning over 2nd o...

Page 94: ...feeder the manual feed set sensor PI12 goes on F02 209 01 2 When the Start key is pressed the original is moved by the delivery roller so that its leading edge is butted against the manual feed registration roller to remove the skew F02 209 02 3 The original is moved by the delivery roller and the feeding belt and is stopped when its leading edge reaches the reversal sensor S1 F02 209 03 Manual fe...

Page 95: ...s moved over a specific distance after its trailing edge moves past the reversal sensor S1 and then stopped F02 209 04 5 The copier s scanner starts copying operation F02 209 05 6 When the copier s scanner starts to move in reverse the feeding belt and the delivery roller are rotated to send the original to the delivery assembly F02 209 06 Reversal sensor S1 Copying ...

Page 96: ... 2 73 2 9 2 Sequence of Operations F02 209 07 Start key ON Manual feed original set Belt motor M2 Delivery motor M5 Delivery solenoid SL4 Manual feed set sensor PI 12 Reversing solenoid SL1 Reversal sensor PI 1 Original delivery sensor PI 13 Picking up Copying Delivering Moving Original set 0 4 sec approx ...

Page 97: ...ice mode The indicator LED2 on the ADF controller PCB of the DADF may also be used to check codes Copier s Service Mode Screen F02 301 01 Screen Indication on the DADF The indication LED2 on the ADF controller PCB is based on how the LED flashes four times for example if the code is J 13 F02 301 02 F02 301 03 JAM 01 0202 1707 1708 010B 010B 020A 0 0 0 7 7 7 2 2 2 7 0 0 11 A4 A4 A4 A4 9 7 3 0 0 020...

Page 98: ...al before the reversal motor M1 goes on At time of pickup the pre registration paper sensor does not detect an original although an original is assumed to have been moved over a specific distance At time of pre reversal the post registration roller sensor detects an original before the reversal motor M1 goes on At time of reversal the pre registration roller paper sensor does not detect an origina...

Page 99: ...ion the discrepancy in timing of detection of the training edge of an original between the separation sensor and the skew sensor is 25 mm or more in terms of feed length At time of pre reversal the post registration roller sensor does not detect an original after the reversal motor M1 has been driven for an equivalent of 50 mm At time of pre reversal the reversal sensor does not detect an original...

Page 100: ...t time of pre reversal the post registration roller paper sensor remains on although an original is assumed to have been moved over a specific length about 50 mm after the trailing edge of an original has moved past the pre registration roller paper sensor At time of pre reversal the reversal sensor remains on although an original is assumed to have been moved over a specific distance about 100 mm...

Page 101: ...h 100 mm after the original delivery sensor has detected its leading edge At time of delivery the original delivery sen sor remains on although an original is as sumed to have been moved for 100 mm after its trailing edge has moved past the manual feed registration roller paper sensor When a manually fed original is made to arch the manual feed registration roller pa per sensor does not detect an ...

Page 102: ...me of manual feed pickup the reversal sensor detects an original before the trailing edge of an original moves past the manual feed registration roller paper sensor At time of manual feed pickup the reversal sensor goes on while the manual feed regis tration roller paper sensor remains on The DADF is opened The left cover is opened The pick signal arrives from the copier when no original has been ...

Page 103: ...posi tion to instructions for small size originals When switching the state of the belt motor the belt motor is not in acceleration constant speed or deceleration state In stream reading the image leading edge signal is generated between wait position and image leading edge position The belt movement for the last sheet fails Jams related to the motor drive mechanism have occurred twice or less Ori...

Page 104: ... 1 is supplied to each load by way of a fuse FU1 while the other input to J1 6 is supplied to the sensors and the ADF controller PCB after conversion into 5 V by a regulator Q28 and into 5 8 V by another regulator Q65 The fuse FU2 operates to cut off the power for protection in the event an overcurrent flows into the circuit F02 401 01 FU1 Regulator Q28 Q65 6 1 J4 J1 24V FU2 5R 24R Motor Clutch So...

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Page 107: ......

Page 108: ...cover F03 101 01 Detach the covers as needed when clean ing inspecting or repairing the inside of the machine 1 1 1 Disconnecting the DADF 1 Turn off the copier 2 Disconnect the DADF s communication cable 1 from the copier F03 101 02 3 Open the DADF fully 4 Standing at the rear of the copier lift the DADF to detach Memo The hinge foot is equipped with a locking mechanism requiring the DADF to be f...

Page 109: ... 2 1 1 2 Removing the Front Lower Cover 1 Remove the two screws 1 and detach the front lower cover 2 as if to slide it out to the front F03 101 04a 1 1 3 Removing the Front Cover 1 Remove the four screws 1 and detach the front cover 2 as if to slide it to the front F03 101 04b F03 101 04c 2 1 1 1 1 2 1 1 ...

Page 110: ... 4 Removing the Main Cover 1 Open the upper cover and insert a screwdriver from above the hook then remove the two hooks 1 F03 101 05a 2 Free the hook of the pickup assembly cover 2 from the right stay then de tach it while paying attention to the hooks on the front and rear side plates F03 101 05b 2 Hooks 1 1 ...

Page 111: ...F controller PCB then remove the screw 4 and remove the grounding wire 5 Free the harness from the wire saddle 6 and detach the other saddle 7 F03 101 05c 4 Remove the four screws 8 and detach the main cover 9 The main cover is fitted with the original tray 10 and cables are connected to it Take extra care when removing it not to damage the cables F03 101 06 Push Freed 5 7 4 6 3 8 8 8 8 10 9 ...

Page 112: ...t After mounting it be sure to ad just the horizontal registration F03 101 07 1 1 6 Removing the Upper Cover 1 Remove the body front cover and re move the screw 1 then remove the positioning pin 2 from the pickup front side plate 2 Remove the upper cover 3 by remov ing the stepped screw 5 used to keep the link arm 4 in place i e the one connecting the pickup side plate front rear and the upper cov...

Page 113: ...detach the ADF controller cover 2 F03 101 09 1 1 8 Side Guide Lock 1 The side guide of the original tray is equipped with a side guide lock and the side guide lock 1 is fitted in the notch of the original tray When the side guide lock is in the notch the DADF is set to handle A3 A4 size sheets upon removal the DADF will handle sheets up to 305 mm in width F03 101 10 2 1 1 ...

Page 114: ...J602 2 from the reversal motor driver PCB 1 2 Remove the screw 3 and detach the pre reversal sensor base 4 F03 201 01 3 Remove the screw 5 and detach the cover 6 then remove the two screws 7 and detach the reversal motor unit 8 F03 201 02 2 1 2 Removing the Separation Mo tor Unit 1 Remove the screw 1 and detach the separation motor sensor support plate 2 F03 201 03 1 2 4 3 5 8 7 7 6 2 1 ...

Page 115: ...S 3 8 2 Disconnect the two connectors 3 F03 201 04 3 Remove the three mounting screws 4 and detach the separation motor unit 5 F03 201 05 2 1 3 Removing the Pickup Motor Unit 1 Remove the separation motor unit 2 Remove the two screws 1 and detach the belt motor driver PCB unit 2 F03 201 06 3 4 4 5 1 2 ...

Page 116: ...kup motor unit 3 and the connector 7 of the open closed sensor rear 5 F03 201 07 4 Remove the two mounting screws 7 and detach the pickup motor unit 3 F03 201 08 2 1 4 Removing the Belt Motor Unit 1 Remove the separation motor unit and the pickup motor unit 2 Disconnect the connector J72 2 of the belt motor driver PCB 1 F03 201 09 4 3 6 5 7 3 1 2 ...

Page 117: ...move the three screws 3 and detach the belt motor unit 4 F03 201 10 2 1 5 Removing the Delivery Motor 1 Remove the main cover 2 Remove the screw 1 from the bottom of the DADF and remove the bearing 2 and the rod 3 F03 201 11 3 Remove the four screws 4 and detach the hinge right 5 F03 201 12 3 3 4 2 3 1 4 4 4 5 4 ...

Page 118: ...elivery motor sensor 7 F03 201 13 5 Remove the grip ring 8 and detach the lock plate 9 6 Remove the E ring 10 and remove the belt retaining washer 11 and the gear 12 7 Remove the screw 13 and detach the delivery motor 14 If you have replaced the deliv ery motor be sure to adjust the sensor and the delivery motor F03 201 14 7 6 13 9 12 10 11 14 8 ...

Page 119: ... F03 101 05a b 3 Remove the E ring 1 and detach the solenoid link arm 2 F03 301 01 4 Remove the screw 3 and detach the delivery guide plate 4 5 Remove the screw 5 and free the grounding wire 6 of the static elimina tor attached to the delivery guide F03 301 02a 6 Remove the three screws 7 and dis connect the connector 8 then detach the solenoid unit 9 from the delivery assembly front side plate F0...

Page 120: ...e side F03 301 03 8 Remove the screw 12 and detach the delivery guide support plate 13 on the delivery assembly rear side plate side F03 301 04 9 Remove the screw 14 and detach the delivery lower guide support plate 15 on the delivery assembly front plate side 10 Remove the E ring 16 from the deliv ery assembly front plate side then re move the screw 17 and detach the bushing 18 F03 301 05 10 11 1...

Page 121: ...0 and the parallel pin 21 12 Remove the E ring 22 then remove the screw 23 and the bushing 24 F03 301 06 13 Shift down the delivery lower guide 25 and slide out the delivery roller 26 together with the manual feed tray 27 F03 301 07 3 1 2 Removing the Pickup Roller 1 Open the upper cover and insert a screwdriver from above the hook then remove the two hooks 1 F03 301 08a 19 20 24 22 23 21 27 25 26...

Page 122: ...ON DADF J1 REV 0 MAR 2001 CHAPTER 3 MECHANICAL SYSTEMS 3 15 2 Remove pickup assembly cover 2 F03 301 08b 3 Remove the resin E ring 3 then re move the roller arm 4 and detach the pickup roller 5 F03 301 08c 2 Free the claws and detach the cover 3 4 5 ...

Page 123: ...he Separation Roller 1 Remove the pickup assembly cover F03 301 08a 2 Remove the two screws 1 and detach the sensor stay 2 3 Remove the three screws 3 and detach the three guide plates 5 from the right stay 4 F03 301 09 4 Remove the two screws 6 and detach the lower guide 7 F03 301 10a F03 301 10b 1 1 2 4 5 5 5 3 3 3 6 7 7 6 ...

Page 124: ...NICAL SYSTEMS 3 17 5 Remove the grip ring 8 on the front side plate side and pull out the clutch ring 9 F03 301 11 6 Remove the screw 11 of the gear sup port plate front 10 then shift the gear support plate front 10 to the left to pull out the clutch 12 to the front F03 301 12 9 8 10 11 12 ...

Page 125: ...REV 0 MAR 2001 CHAPTER 3 MECHANICAL SYSTEMS 3 18 7 Disconnect the two connectors 13 and remove the two mounting screws 14 then detach the separation unit 15 F03 301 13a F03 301 13b 8 Remove the E ring 16 and pull out the shaft 17 F03 301 14 15 14 13 14 15 16 17 ...

Page 126: ...R 3 MECHANICAL SYSTEMS 3 19 9 Remove the grip ring 18 at the front and remove the bushing 19 F03 301 15 10 Remove the E ring 20 and the bushing 21 at the rear and detach the rod arm plate 22 F03 301 16 11 Remove the E ring 23 and the one way gear 24 F03 301 17 18 19 22 21 20 23 24 ...

Page 127: ...301 18 3 1 4 Removing the Manual Feed Registration Roller 1 Remove the body front cover F03 101 04b c 2 Remove the main cover F03 101 05 3 Remove the three screws 1 and dis connect the connector 2 then remove the solenoid unit 3 from the delivery assembly front side plate F03 301 19 4 Remove the two screws 4 and detach the manual feed registration sensor PCB assembly 5 F03 301 20 One way gear Prot...

Page 128: ...move the grip ring 9 of the manual feed registration roller 6 and remove the E ring 11 of the feeding belt roller shaft 10 then remove the gear 12 and the parallel pin 13 Thereafter re move the gear unit 14 and the bushing 15 F03 301 22 7 Remove the E ring 14 and the bearing 15 of the manual feed registration roller 6 delivery assembly rear plate then pull out the manual feed registra tion roller ...

Page 129: ...rt plate 1 of the pickup front side plate F03 301 24 2 Remove the E ring 3 washer 4 two shims 5 gear black 6 gear white 7 two shims 5 and spring 8 in se quence F03 301 25 3 Remove the gear support plate of the front side plate 4 Remove the E ring 10 gear 11 par allel pin 12 grip ring 13 and bear ing 14 of the feeding pull off roller 9 front side plate F03 301 26 1 2 3 7 8 6 5 5 4 10 11 9 13 14 12 ...

Page 130: ...holds a pin Take care not to drop it F03 301 27 3 1 6 Removing the Registration Roller 1 Remove the two screws 1 and detach the reversing guide 2 When mounting the reversing guide do so while forcing it in the direction of the arrow If not mounted properly it can trigger jams 2 Remove the two screws 3 and detach the registration sensor PCB 4 F03 301 28 2 Remove the two screws 3 and detach the regi...

Page 131: ...onnector of the cable connected to it F03 301 30 3 Remove the grip ring 6 and the bear ing 7 of the registration roller 5 front side plate F03 301 31 4 Remove the E ring 8 gear 9 E ring 10 and bearing 11 of the registration roller 5 rear side plate The gear holds a pin Take care not to lose it when removing the gear F03 301 32 Registration sensor PCB Connector 5 7 6 8 5 9 10 11 ...

Page 132: ...Removing the Separation Belt 1 Remove the two screws and loosen the separation unit 2 Remove the grip ring 1 at the front then remove the clutch ring 2 and the clutch 3 F03 301 33 3 Disconnect the two connectors 4 and remove the two screws 5 then detach the separation unit 6 F03 301 34a F03 301 34b 3 2 1 6 5 4 5 6 ...

Page 133: ...ve the two mounting screws 7 and detach the separation auxiliary plate 8 F03 301 35 5 Loosen the screw 11 on the separation pressure adjusting lever 10 of the separation roller 9 F03 301 36a When mounting the separation pressure adjusting lever be sure that the lever is set to Low F03 301 36b 7 7 8 10 9 11 High Low ...

Page 134: ... 27 6 Loosen the screw 13 on the thrust stopper 12 of the separation roller 9 F03 301 36c 7 Remove the E ring 14 and the gear 15 at the rear of the separation roller 9 F03 301 37 8 Remove the E ring at the rear of the separation roller 9 to detach the sepa ration belt 17 F03 301 38 12 9 13 9 14 15 16 17 9 ...

Page 135: ... pre reversal solenoid unit 3 F03 301 39 3 Remove the two screws 4 and detach the reversing guide 5 When mounting the reversing guide do so while forcing it in the direction of the arrow If not properly mounted it can trigger jams F03 301 40 4 Remove the E ring 8 gear 8 and parallel pin 9 on the rear side plate side of the reversing roller 6 2 pc The gear holds a pin Take care not to lose it when ...

Page 136: ...HANICAL SYSTEMS 3 29 5 Remove the grip ring 14 and the bear ing 15 on the front side plate side of the reversing roller 6 2 pc and re move the E ring 16 and the bearing 17 on the rear side plate side 6 Pull out the reversing roller 6 F03 301 42a F03 301 42b 14 14 15 6 15 6 17 16 6 6 16 17 ...

Page 137: ...AR 2001 CHAPTER 3 MECHANICAL SYSTEMS 3 30 4 Replacing the Feeding Belt 4 1 1 Removing the Feeding Belt 1 Remove the two screws 1 and detach the front lower cover 2 F03 401 01 2 Turn the releasing lever 3 clockwise to decrease the tension of the belt F03 401 02 2 1 1 3 ...

Page 138: ...2000 2000 2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 3 MECHANICAL SYSTEMS 3 31 3 Remove the mounting screws 5 2 pc each and open the left right arm 4 F03 401 03a F03 401 03b 4 Detach the feeding belt 6 F03 401 04 5 4 5 4 6 ...

Page 139: ...3 MECHANICAL SYSTEMS 3 32 4 1 2 Attaching the Feeding Belt 1 Insert a screwdriver between the DADF and the feeding assembly as shown to increase the gap 2 Fit in the feeding belt and pull out the screwdriver when the belt has come into contact with it then push in the belt F03 401 05 ...

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Page 142: ...cement be on a separation unit basis FG6 7723 However they FG6 7725 FE6 7724 may be replaced on their own T04 201 01 The above values are estimates only and are subject to change based on fu ture data No 1 2 3 4 Part name Feeding belt Pickup roller Feeding roller Separation belt Part No FB5 9541 FB4 7640 FG6 7723 separation unit FG6 7725 feeding roller unit FG6 7723 separation unit FF6 7724 separa...

Page 143: ... S5 Pre registration roller paper sensor S2 Post registration roller paper sensor S3 Reversal paper sensor S1 Manual registration roller pa per sensor S9 Pickup roller Feeding roller Separation belt Pull off roller Registration roller Reversing roller A member Reversing roller B member Manual feed roller member Delivery roller member Interval every 100 000 or 6 mo Remarks All in reference to the c...

Page 144: ...ng edge sensor S7 6 Separation paper sensor S4 7 Skew paper sensor S5 10 Reversal paper sensor S1 12 Pickup roller 13 Feeding roller 14 Separation belt 15 Pull off roller 16 Registration roller 8 Pre registration roller paper sensor S2 9 Post registration roller paper sensor S3 11 Manual registration roller paper sensor S9 17 Reversing roller A member 18 Reversing roller B member 20 Delivery rolle...

Page 145: ... 4 1 Copyboard Glass 1 Wipe the copyboard glass of the copier with a cloth moistened with alcohol F04 401 01 4 2 Belt Assembly 1 Dry wipe the original feeding belt while moving it in the direction of the arrow If the dirt is excessive wipe it with a cloth moistened with a solution of mild detergent then dry wipe it F04 401 02 ...

Page 146: ...ndow in the original tray using a blower brush F04 401 03 4 3 2 Original Trailing Edge Sensor 1 Clean the sensor widow in the original tray using a blower brush F04 401 04 4 3 3 Original Sensor 1 Remove the pickup assembly cover F03 301 08a 08b 2 Clean the light receiving area of the sensor stay and the light emitting area at the rear of the guide plate using a blower brush F04 401 05 ...

Page 147: ... guide and put the blower brush between the separation stay and the separation guide to clean The one to the front is the separation paper sensor while the one at the rear is the skew paper sensor F04 401 06b 4 3 5 Pre Registration Roller Paper Sensor Do not use a solvent alcohol family or ketone family to clean the prism face It is made of acrylic resin and contact with solvent can discolor it ad...

Page 148: ...ol family or ketone family to clean the prism face It is made of acrylic resin and contact with solvent can discolor it ad versely affecting its operation F04 401 08 1 Open the pickup upper cover 2 Remove the reversing guide F03 301 28 3 Clear the surface of the prism of the post registration roller paper sensor 4 3 7 Reversal Paper Sensor 1 Remove the reversing guide F03 301 28 2 Remove the two s...

Page 149: ...3 lean the filter face of the reversal sensor 2 using a blower brush F04 401 09b 4 Open the DADF fully F03 101 03 5 While opening the pickup middle guide found to the left of the feeding belt aim a blower brush against the prism of the reflecting face of the reversal sensor in view in the rear to clean F04 401 09c 2 ...

Page 150: ...or 1 Remove the body front cover 2 Remove the main cover 3 Aim a blower brush against the detect ing hole of the registration sensor on the delivery upper guide to clean F04 401 10 4 3 9 Pickup Roller 1 Open the pickup assembly upper cover 2 Remove the pickup cover 3 Clean the surface of the roller using lint free paper or cloth moistened with alcohol F04 401 11 ...

Page 151: ...e push switch SW2 on the ADF controller PCB The separation assembly will start 4 Moisten t the copy paper obtained in step 1 with alcohol 5 Keep the copy paper against the pickup slot to clean The pull off roller is also driven Hold the copy paper so that it will not be drawn to the pull off roller in the case of A4 as shown in F04 401 13a in the case of LTR as shown in F04 401 13b F04 401 12 F04 ...

Page 152: ...controller PCB as indicated 3 Press the push switch SW2 on the ADF controller PCB The separation assembly will start 4 Clean it with lint free paper moistened with alcohol F04 401 14 F04 401 15 4 3 12 Registration Roller 1 Open the upper cover and open the feeding guide 2 Remove the reversing guide 3 Remove the ADF controller cover and set the DIP switch SW1 on the ADF controller PCB as indicated ...

Page 153: ...he pickup assembly upper cover 2 Clean the reversing roller A 1 and the support member 2 with lint free paper or a cloth moistened with alcohol F04 401 18 4 3 14 Reversing Roller B Support Member 1 Open the pickup assembly upper cover 2 Clean the reversing roller B 1 and the support member 2 with lint free paper or a cloth moistened with alcohol F04 401 19 1 2 1 2 ...

Page 154: ...with lint free paper or a cloth moistened with alcohol F04 401 20 4 3 16 Delivery Roller Support Member 1 With the manual feed tray closed clean the delivery manual feed roller 1 and the support member 2 with lint free paper or a cloth moistened with alcohol F04 401 21 4 3 17 Manual Feed Registration Roller Support Member 1 Remove the main cover 2 Remove the two screws 1 and the de tach the manual...

Page 155: ...TION 4 14 3 Clean the manual feed registration roller 3 with lint free paper or a cloth mounted with alcohol F04 401 23a 4 Shift up the DADF and open the deliv ery lower guide 4 then clean the manual feed registration roller member 5 with lint free paper or a cloth moist ened with alcohol F04 410 23b 3 5 4 ...

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Page 158: ...t 3 Skew correction 4 Horizontal adjustment 5 Original stop position adjustment 1 1 1 ADF Height Adjustment 1 Remove the two screws and detach the lower front cover F05 101 01 2 Make adjustments by loosening the two fixed screws 5 on the magnet catch so that the left and right rubber feet are in contact with the base when the DADF is closed 3 After the adjustment tighten the fixing screws on the m...

Page 159: ...is to adjust the right angle made by the copier s scanner and the DADF s original feed path 1 Using an A4 or LTR sheet of copy pa per prepare a test chart as shown F05 101 03 2 Place the test chart in the original tray and make a Direct copy in stream read ing mode Be sure to use stream reading mode F05 101 04 Right angle 10mm 10mm 10mm 10mm Test chart ...

Page 160: ... nut found at the rear of the right hinge unit then make adjustments by turning the adjusting screws When turning the adjusting screw be sure to keep the DADF open 5 Tighten the fixing nut to secure the ad justing screw A Separate copy paper Feeding direction Output obtained in step 2 Separate copy paper Feeding direction Output obtained in step 2 B Fixing nut Adjusting screw If A 0 turn the adjus...

Page 161: ...up from the original tray 2 Pickup from the manual feed tray 3 Reversal for double sided originals a Pickup from the Original Tray 1 Remove the screw and detach the ADF controller cover F05 101 07 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 101 08 3 Place a single sheet of A4 or LTR copy paper in the original tray F05 101 09 ADF controller cover Screw Copy paper ...

Page 162: ...p and stopped on the copyboard glass F05 101 10 5 Open the DADF slowly and check to make sure that A and B indicated in the figure are 2 mm or less Close the DADF and press the push switch SW2 on the ADF controller PCB once The original will be delivered to the delivery tray F05 101 11 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 A B Original A 2mm B 2mm ...

Page 163: ...MAR 2001 CHAPTER 5 TROUBLESHOOTING 5 6 If the Value Is Not As Indicated Adjust the position of the registration roller 1 Remove the four screws and detach the front cover F05 101 12a F05 101 12b F05 101 12c Screw Front cover Front cover Screw Screw Screw Front cover ...

Page 164: ...own If B 0 slide the mounting plate up F05 101 13 3 At the end of adjustment tighten the fixing screw of the registration roller mounting plate 4 Set the DIP switch SW1 on the ADF controller PCB back to its initial setting and mount the ADF controller cover b Pickup from the Manual Feed Tray 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB a...

Page 165: ... A4 or LTR copy paper Be sure to butt the copy paper against the rear F05 101 16 F05 101 17 4 Press the push switch SW2 on the ADF controller PCB once The original will be picked up and stopped on the copyboard glass F05 101 18 Manual feed tray Butted Manual feed tray Copy paper J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 166: ...nd check to make sure that A and B indicated in the Figure is 2 mm or less Close the DADF and press the push switch SW2 on the ADF controller once The original will be delivered to the delivery tray F05 101 19a F05 101 19b A B Original A 2mm B 2mm J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 167: ...01 CHAPTER 5 TROUBLESHOOTING 5 10 If the Value Is Not As Indicated Adjust the position of the manual feed registration roller 1 Remove the four screws and detach the front cover F05 101 20a F05 101 20b F05 101 20c Screw Front cover Front cover Screw Screw Screw Front cover ...

Page 168: ...w on the manual feed regis tration roller mounting plate 4 Set the DIP switch SW1 on the ADF controller PCB back to its initial setting and mount the ADF controller cover If A 0 slide the mounting plate to the right If B 0 slide the mounting plate to the left F05 101 21 c Reversal for Double Sided Originals 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF ...

Page 169: ...y F05 101 24 4 Press the push switch SW2 on the ADF controller PCB twice A single press on the push switch SW2 causes the original to be picked up and stopped on the copyboard glass CW rotation Another press will reverse the original and stop it on the copyboard glass F05 101 25 Copy paper J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 170: ...d check to make sure that A and B indicated in the figure are 2 mm or less Close the DADF and press the push switch SW2 on the ADF controller PCB once The original will be delivered to the delivery tray F05 101 26 F05 101 27 A B Original A 2mm B 2mm J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 171: ...5 TROUBLESHOOTING 5 14 If the Value Is Not As Indicated If the value is not as indicated adjust the position of the registration roller 1 Remove the four screws and detach the front cover F05 101 28a F05 101 28b F05 101 28c Screw Front cover Front cover Screw Screw Screw Front cover ...

Page 172: ...the ADF controller PCB back to its initial setting and mount the ADF controller cover Screw Reversal registration roller mounting plate If A 0 slide the mounting plate to the left If B 0 slide the mounting plate to the right F05 101 29 1 1 4 Horizontal Registration Ad justment Horizontal registration adjustment is made for the following two 1 Pickup from the original tray 2 Pick up from the manual...

Page 173: ...on the ADF controller PCB once A single press on the push switch SW2 causes the original to be picked up and stopped on the copyboard glass F05 101 33 5 Open the ADF slowly and check to make sure that C shown in the figure is as indicated Copy paper J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 Original size A4 LTR Value of C 03 1 1mm 11 9 1mm T05 101 01 F05 101...

Page 174: ...t the position of the original tray 1 Loosen the tray fixing screw and adjust the position of the original tray J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 If C 2 4 mm shift the original tray toward the rear If C 2 4 mm shift the original tray toward the front Screw Screw Original tray F05 101 36 2 At the end of the adjustment loosen the original tray fixing s...

Page 175: ...w and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 101 37 F05 101 38 3 Open the manual feed tray and place a single sheet of A4 or LTR copy paper Be sure to butt the copy paper against the rear F05 101 39 F05 101 40 ADF controller cover Screw Manual feed tray Butted Manual feed tray Copy paper ...

Page 176: ... be picked up and sopped on the copyboard glass F05 101 41 5 Open the DADF slowly and check to make sure that C shown is as indicated J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 Original size A4 LTR Value of C 03 1 1mm 11 9 1mm T05 101 02 Close the DADF and press the push switch SW2 on the ADF controller PCB once The original will be delivered to the delivery ...

Page 177: ...B back to its initial setting and mount the ADF controller cover If C 3 1 mm for A4 or 11 9 mm for LTR shift the manual feed tray toward the rear If C 3 1 mm for A4 or 11 9 mm for LTR shift the manual feed tray toward the front F05 101 43 1 1 5 Original Stop Position Adjust ment Original stop position adjustment is made for the following two 1 Pickup from the original tray 2 Pickup from the manual...

Page 178: ...he push switch SW2 on the ADF controller PCB once A single press on the push switch SW2 causes the original to be picked up and stopped on the copyboard glass F05 101 47 5 Open the DADF slowly and check to make sure that D indicated is 11 1 mm Then close the DADF slowly F05 101 48 Copy paper J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 D Original D 11 1mm ...

Page 179: ...emory J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 SW3 SW4 Switch SW3 SW4 Direction of shift Right Left T05 101 03 Holding down on the push switch will not cause more than a single shift EX If the copy paper is stopped 12 mm from the copyboard glass Close the DADF slowly leaving the copy paper on the copyboard glass To shift the stop position 1 mm to the left t...

Page 180: ... F05 101 52 3 Open the manual feed tray and place a single sheet of A4 or LTR copy paper Be sure to butt the copy paper against the rear F05 101 53 4 Press the push switch SW2 on the ADF controller PCB once A single press on the push switch SW2 causes the original to be picked up and stopped on the copyboard glass F05 101 54 ADF controller cover Screw Butted Manual feed tray Copy paper J1 J2 J5 J3...

Page 181: ... single press on each switch will shift the original stop position by 0 5 mm When the correct position is attained after switch operation press the push switch SW2 The original will be delivered and the new setting will be stored in memory D Original D 11 1mm Switch SW3 SW4 Direction of shift Right Left T05 101 04 Holding down the push switch will not cause more than a single shift F05 101 56 J1 J...

Page 182: ...12 mm from the copyboard glass Close the DADF slowly leaving the copy paper on the copyboard glass To shift the stop position 1 mm to the left the following is true 1 0 5 adjustment interval 2 Hence press the push switch SW4 twice and press the push switch SW2 The copy paper will be delivered and new setting will be stored in memory ...

Page 183: ...al trailing edge sensor S7 Pre last original paper sensor S8 Manual feed registration roller paper sensor S9 Delivery motor M5 Work 1 Replacement of the EEPROM 2 Adjust the sensors and the de livery motor Ref p 5 26 p 5 27 T05 102 01 1 2 2 Replacing the EEPROM Perform the following when replacing the ADF controller PCB 1 Remove the EEPROM IC2 from the faulty ADF controller PCB F05 102 01 2 Mount t...

Page 184: ...form the adjustment if you have re placed any of the following parts EEPROM memory backup Reversal sensor S1 Pre registration roller senor S2 Post registration roller sensor S3 Separation paper sensor S4 Skew paper sensor S5 Original sensor S6 Original trailing edge sensor S7 Pre last original paper sensor S8 Manual feed registration roller paper sensor S9 Delivery motor M5 Memo The delivery motor...

Page 185: ...the ADF controller cover 3 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 102 02 F05 102 03 4 Place the output obtained in step 1 in the original tray with the black side fac ing down Take care not to cover the origi nal sensor S6 when placing the output F05 102 04 ADF controller cover Screw Black side down Original sensor S6 Pre last original paper sensor S8 Original trailing e...

Page 186: ...mal Any of the sensors S1 through S9 is faulty T05 102 02 6 At the end of the operation press the push switch SW2 on the ADF control ler PCB once again If the Result is NG Check the condition of each of the sen sors S1 through S9 and replace the sensor considered to be faulty The condition of a sensor is indicated in the following three levels Condition Good Alarm 1 Alarm 2 Faulty LED2 indication ...

Page 187: ...1 2 3 4 5 6 7 8 9 A Sensor or motor in question Original sensor S6 Original trailing edge sensor S7 Separation sensor S4 Skew sensor S5 Pre registration roller paper sensor S2 Post registration paper sensor S3 Reversal sensor S1 Manual feed registration roller paper sensor S9 Pre last original paper sensor S8 Delivery motor M5 T05 102 04 2 At the end of the operation press the push switch SW2 on t...

Page 188: ...in manual feed mode Fine adjusting the reproduction ratio for stream reading mode Fine adjusting the speed of reversal Checking the presence absence of paper over a specific sensor Ref p 5 31 p 5 31 p 5 31 p 5 34 p 5 36 p 5 39 T05 103 01 1 3 1 Adjusting the Degree of Arching at the Registration Roller pickup from the tray Adjusting the Degree of Arching at the Registration Roller at time of revers...

Page 189: ...of A4 or LTR copy in the original tray F05 103 02 4 Press the push switch SW2 on the ADF controller PCB The copy paper will be picked up and stopped on the copyboard glass LED2 will start to flash to indicate the current value F05 103 03 Copy paper J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 190: ... A FC A Fd A FE A FF A 00 A 01 A 02 A 03 A 04 A 05 A 06 A 07 A 08 A 09 A 0A A 0b Adjustment value 9 8 7 6 5 4 3 2 1 0 reference value 1 2 3 4 5 6 7 8 9 10 11 LED2 indica tion A 0C A 0D A 0E A 0F A 10 A 11 A 12 A 13 A 14 A 15 A 16 A 17 A 18 A 19 A 1A A 1b A 1C A 1d A 1E A 1F Adjust ment value 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0 1 feed length T05 103 03 5 Press the push swi...

Page 191: ...hing Decreases the arching T05 103 04 1 3 2 Adjusting the Speed of the Feeding Belt Memo Adjusting the speed of the feed ing belt will automatically ad just the speed of reversal 1 Remove the ADF cover and set the DIP switch SW1 on the ADF controller PCB as indicated F05 103 05 F05 103 06 2 Press the push switch W2 on the ADF controller PCB LED2 will start to flash to indicate the current value F0...

Page 192: ... 19 18 17 16 15 14 13 12 11 10 Switch SW3 SW4 LED2 indica tion A F7 A F8 A F9 A FA A Fb A FC A Fd A FE A FF A 00 A 01 A 02 A 03 A 04 A 05 A 06 A 07 A 08 A 09 A 0A A 0b Adjustment value 9 8 7 6 5 4 3 2 1 0 reference value 1 2 3 4 5 6 7 8 9 10 11 Switch SW3 SW4 LED2 indica tion A 0C A 0D A 0E A 0F A 10 A 11 A 12 A 13 A 14 A 15 A 16 A 17 A 18 A 19 A 1A A 1b A 1C A 1d A 1E A 1F Adjust ment value 12 13...

Page 193: ...he belt speed de creasing the image Decreasing the belt speed in creasing the image T05 103 06 F05 103 08 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW4 SW3 4 At the end of the operation press the push switch SW2 on the ADF control ler PCB once again 1 3 3 Adjusting the Speed of Rever sal 1 Remove the ADF cover and set the DIP switch SW1 on the ADF controller PCB...

Page 194: ...d A EE A EF A F0 A F1 A F2 A F3 A F4 A F5 A F6 Adjust ment value 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 Switch SW3 SW4 LED2 indica tion A F7 A F8 A F9 A FA A Fb A FC A Fd A FE A FF A 00 A 01 A 02 A 03 A 04 A 05 A 06 A 07 A 08 A 09 A 0A A 0b Adjustment value 9 8 7 6 5 4 3 2 1 0 reference value 1 2 3 4 5 6 7 8 9 10 11 Switch SW3 SW4 LED2 indica tion A 0C A 0D A 0E A 0F A 10 A...

Page 195: ... ADF controller PCB to adjust the speed of reversal by referring to the table Switch SW3 SW4 Change Increase the speed of reversal Decrease the speed of reversal T05 103 08 F05 103 12 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW4 SW3 4 At the end of the operation press the push switch SW2 on the ADF control ler ...

Page 196: ... Separation sensor S4 Skew sensor S5 Pre registration roller paper sensor S2 Post registration roller paper sensor S3 LED2 7 8 9 a b c d e f Sensor in question notation Reversal sensor S1 Manual feed registration roller paper sensor S9 Pre last original paper sensor S8 Pre reversal sensor PI4 Original paper sensor PI13 Manual feed set sensor PI12 ADF closed open sensor PI10 Upper cover sensor fron...

Page 197: ...ED LED2 will change to indicate the state paper present absent of the sensor in question See T05 103 08 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 LED2 indication ON Flashing Presence absence of paper Present Absent T05 103 10 F05 103 16 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW4 SW3 4 To end the check press the push swi...

Page 198: ...e size originals Indicates the number of pickups for manually fed small size originals and large size originals Indicates the most recent 3 jams Indicates the version of the software Ref p 5 40 p 5 41 p 5 41 p 5 42 p 5 43 T05 104 01 1 4 1 Jam Counter 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 104 01 3 Press the push sw...

Page 199: ... controller PCB once again 1 4 2 Tray Pickup Counter and Manual Feed Pickup Counter 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated to suit the need Item Tray pickup counter Manual feed pickup counter Setting T05 104 02 3 Press the push switch SW2 on the ADF controller PCB LED2 will start to flash to indicate the total number o...

Page 200: ...mo The total number may be as high as 4 800 000 The number of small size and large size sheets may be as high as 2 400 000 In the case of pickup from the tray the 1s place is set to 0 when the power is turned on 5 At the end of the check press the push switch SW2 on the ADF controller PCB once again 1 4 3 Jam History 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 o...

Page 201: ...08 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW4 SW3 5 At the end of the check press the push switch SW2 on the ADF controller PCB once again 1 4 4 Version of the Software 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 104 09 3 Press the push switch SW2 on the ADF controller PCB LED2 wil...

Page 202: ...omatic cleaning of the registration roller 2 If dirt is appreciable Clean the registration roller using lint free paper and alcohol Ref p 5 45 p 5 47 p 5 48 T05 105 01 1 5 1 Cleaning the Separation As sembly 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 105 01 3 Press the push switch SW2 on the ADF controller PCB F05 105 ...

Page 203: ...h alcohol and slide it in while firmly holding on to its trailing edge Be sure to keep the trailing edge of the copy paper as indicated 5 Press the push switch SW2 on the ADF controller PCB to end the opera tion T05 105 03a T05 105 03b Slide guide Rail For A4 Butt the end of paper Slide guide Rail For LTR Match the edge of paper ...

Page 204: ...Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 105 04 3 Place about ten sheets of copy paper in the original tray 4 Press the push switch SW2 on the ADF controller PCB The operation will end automatically F05 105 05 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 205: ...t is appreciable 1 Open the upper cover and open the feeding guide 2 Remove the two screws and detach the reversal guide F05 105 06 When mounting the reversing guide do so while forcing it in the direction of the arrow If not mounted properly it can trigger jams Screw Screw Reversal guide 1 Only when mounting it ...

Page 206: ...er cover and set the DIP switch SW1 ADF control ler PCB as follows F05 105 07 4 Press the push switch SW2 on the ADF controller PCB The reversing assembly will start to operate F05 105 08 5 Clean with lint free paper moistened with alcohol F05 105 09 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 ...

Page 207: ...ze the backup RAM Ref p 5 48 p 5 49 T05 106 01 1 6 1 Checking the Original Width Detecting Switch SW301 1 Remove the screw and detach the ADF controller cover 2 Set the DIP switch SW1 on the ADF controller PCB as indicated F05 106 01 3 Press the push switch SW2 on the ADF controller PCB LED2 will go on or flash to indicate the width of the original each time the position of the side guide is chang...

Page 208: ...indication 0 1 2 3 4 5 6 7 ON Flash ON Flash ON Flash ON Flash ON Flash ON Flash ON Flash ON Flash Default size B5R Non default STMT Non default B4 Non default STMT Non default A5 Non default A5 Non default ERROR ERROR ERROR ERROR Note The original width detecting switch SW301 may be faulty T05 106 02 4 Press the push switch SW2 on the ADF controller PCB to end the opera tion 1 6 2 Initializing th...

Page 209: ...ontroller PCB to start backup RAM clear mode LED2 will go off 4 Press the push switch SW3 five times in succession LED2 will indicate 0 and go through its sequence of indication F05 106 04 Memo The counter data jam tray pickup manual feed cannot be initialized J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 J13 J12 J4 FU2 FU1 SW1 LED2 IC1 SW4SW3SW2 SW2 SW3 ...

Page 210: ...h SW2 Does the belt motor SW2 rotate To stop the operation press the push switch SW2 once again YES Go to step 3 Belt motor M2 2 Disconnect the connector J62 of the belt motor driver PCB Set the meter to x1Ω Ω Ω Ω Ω and connect the meter probes to the connectors on the cable side as indicated Is the resistance about 1 1Ω Ω Ω Ω Ω for each NO Replace the belt motor M2 1 3 1 4 2 5 2 6 1 2 3 4 5 6 1 2...

Page 211: ... controller PCB alternate be tween 0 and 5 V when the belt motor is rotated by hand NO Replace the belt motor clock sensor PI1 Cable 4 Is the cable between the belt motor driver PCB and the ADF con troller PCB connected properly NO Connect it properly Belt motor driver PCB ADF controller PCB 5 Try replacing the belt motor driver PCB Is the problem corrected YES Replace the belt motor drive PCB NO ...

Page 212: ...and connect the meter probes to the connectors on the connectors on the cable side as indicated Is the resistance about 15Ω Ω Ω Ω Ω NO Replace the delivery motor M5 After replacing the delivery motor be sure to perform Adjusting the Sensors and the Delivery Motor Delivery Motor Clock Sensor PI11 ADF Controller PCB 3 Set the meter range to 10 VDC Does the voltage between connec tors J3 2 and J3 1 o...

Page 213: ...isconnect the connector J8 of the ADF controller PCB Set the meter range to x1Ω Ω Ω Ω Ω and connect the meter probe to the connectors on the cable side as indicated Is the resistance about 5 0Ω Ω Ω Ω Ω NO Replace the separation motor M4 Separation motor clock sensor PI2 ADF controller PCB 3 Set the meter range to 10 VDC Does the voltage between connec tors J12 5 and J12 4 on the ADF controller PCB...

Page 214: ...itch SW3 SW4 are pressed To stop the operation press the push switch SW2 once again YES Go to step 3 Pickup motor M3 2 Disconnect the connector J11 of the ADF controller PCB Set the meter range to X1Ω Ω Ω Ω Ω and connector the meter probe to the connec tors on the cable side as indicated Is the resistance about 74Ω Ω Ω Ω Ω for each NO Replace the pickup motor M3 2 4 2 6 1 3 1 5 1 2 3 4 5 6 1 2 3 4...

Page 215: ...nge to 10 VDC Does the voltage between connec tors J14 A1 and J14 A10 on the ADF controller PCB alter nate between 0 and 5 V when the pickup roller unit front is moved up down by hand NO Replace the pickup roller height sensor 2 PI9 Pickup roller home position sensor PI7 5 Set the meter range to 10 VDC Is the voltage between connectors J14 A5 and J14 A4 on the ADF controller PCB about 5 V when the...

Page 216: ...and the DADF properly connected NO Connect the cable properly Connector 2 Is the connector J1 on the ADF controller PCB properly con nected NO Connect the connector properly Cable ADF controller PCB 3 Is the cable from the connector J1 on the ADF controller PCB to the communication cable connected properly NO Connect the cable properly YES Replace the ADF controller PCB ...

Page 217: ... clock detection Left cover open closed detection rear Pre reversal paper detection Registration roller rotation detection Left cover open closed detection front Pickup roller home position detection Pickup roller height detection 1 Pickup roller height detection 2 ADF open closed detection Delivery motor clock detection Manual feed set detection Original delivery detection Reversing assembly pape...

Page 218: ... 01 SL1 SL4 SL2 SL3 M3 M1 M2 M5 M4 CL Symbol Name Motor Clutch Solenoid Fan Notation M1 M2 M3 M4 M5 CL SL1 SL2 SL3 SL4 FM1 Description Reversal motor Belt motor Pickup motor Separation motor Delivery motor Separation clutch Reversing solenoid Stopper plate solenoid Pre reversal solenoid Delivery solenoid Belt motor cooling fan T05 302 01 M CL SL ...

Page 219: ...2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 5 TROUBLESHOOTING 5 62 3 3 PCBs F05 303 01 1 2 3 4 5 T05 303 01 Reference 1 2 3 4 5 Name ADF controller PCB Reversal motor driver PCB Belt motor driver PCB Pickup tray PCB Indication LED PCB ...

Page 220: ...d are discussed Do not touch any check pins that are not indicated in the table They are for the factory and require special tools and high precision 4 1 ADF Controller PCB Some LEDs emit light when they are off because of leakage current This is a normal condition and must be kept in mind 4 1 1 Arrangement of Components F05 401 01 J1 J2 J5 J3 J6 J7 J8 J9 J10 J11 J14 IC2 J13 J12 J4 FU2 CB1 SW1 LED...

Page 221: ...ttently Belt Motor M2 Drive Press the push switch SW2 on the ADF controller PCB to start it another press will stop it The operation will be as follows executed automati cally CW 700 520 260 30 mm sec 700 520 260 130 mm sec Reversal Motor M1 Drive Press the push switch SW2 on the ADF controller PCB to start it another press will stop it The operation will be as follows executed automati cally CW 7...

Page 222: ...e in operation each press on the push switch SW3 changes the speed of motor rotation to 100 mm sec 700 100 mm sec Manual Feed Operation Place an original in the manual feed assembly and press the push switch SW2 on the ADF controller PCB so that the original will be picked up and stopped Tray Pickup Arch Adjustment Press the push switch SW2 on the ADF controller PCB to start and use the push switc...

Page 223: ...djustment Press the push switch SW2 on the ADF controller PCB to start and use the push switch SW3 SW4 to make adjustments At the end press the push switch SW2 to store the new setting For details see p 5 36 Original Stop Position Adjustment Press the push switch SW2 on the ADF controller PCB to start and use the push switch SW3 SW4 to make adjustments At the end press the push switch SW2 to store...

Page 224: ...recent three jams For details see p 5 43 Software Version Indication Press the push switch SW2 on the ADF controller PCB to indicate the version of the software another press will stop the indication For details see p 5 44 Separation Assembly Cleaning Press the push switch SW2 on the ADF controller PCB to rotate the registration roller another press will stop the operation details see p 5 45 Regis...

Page 225: ...r PCB to start it another press will stop it For de tails see p 5 50 Backup RAM Clear Press the push switch SW2 on the ADF controller PCB press the push switch SW3 five times in suc cession to automatically end backup RAM clear The counter data jam tray pickup manual feed pickup will not be initialized For details see p 5 51 T05 401 01e 4 2 Reversal Motor Driver PCB F05 402 01 4 3 Belt Motor Drive...

Page 226: ...COPYRIGHT 2001 CANON INC 2000 2000 2000 2000 CANON DADF J1 REV 0 MAR 2001 CHAPTER 5 TROUBLESHOOTING 5 69 4 4 Pickup Tray PCB F05 404 01 4 5 Indication LED PCB F05 405 01 J51 J52 SW301 J55 ...

Page 227: ...con troller PCB Fault Alarm Jam Error Original Set indicator Flashing at intervals of 240 msec Flashing at intervals of 160 msec Flashing at intervals of 80 msec LED2 indication code Not used T05 501 01 An alarm code or a jam may be checked in the copier s service mode In response to a fault the copier s display will indicate its presence in the form of an error code F05 501 01 JAM 01 0202 1707 17...

Page 228: ...f jam recovery the last original is detected be fore originals for recovery in reference to the number of originals have been moved DADF operation Stops operation and flashes the Original Set indi cator Stops the opera tion and flashes the Original Set indicator Copier operation Stops the ongo ing operation Stops the ongo ing operation Resetting Remove the origi nal and place it once again Remove ...

Page 229: ...r M2 is faulty The belt motor clock sensor PI1 is faulty The ADF controller PCB is faulty Detection When the belt motor drive signal is generated no clock signal is detected for 100 msec E404 Cause The delivery motor M5 is faulty The delivery motor clock sensor PI11 is faulty The ADF controller PCB is faulty Detection When the delivery motor drive signal is generated no clock signal is de tected f...

Page 230: ...B is faulty Detection The pickup roller height sensor 1 PI8 and the pickup roller height sensor 2 PI9 do not generate a signal within 2 sec after the pickup motor has been driven The pickup roller home position sensor PI7 does not generate a signal within 2 sec after the pickup motor has been driven E420 Cause The backup data cannot be read or the data that has been read has an error Detection Whe...

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Page 234: ... registration roller paper sensor S2 Pre reversing solenoid SL3 Belt motor M2 Original delivery sensor PI 13 Delivery motor M5 Delivery solenoid SL4 Post registration paper sensor S3 Separation sensor S4 Skew sensor S5 motor CCW rotation UP UP DOWN UP UP DOWN DOWN Copy Start key ON Separating 1st original Holding 1st original Separating 2nd original Reading 1st original Holding 2nd original Separa...

Page 235: ...l Feeding 1st original to wait position Separating 2nd original Original sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Pre registration roller paper sensor S2 Pre reversing solenoid SL3 Belt motor M2 Original delivery sensor PI 13 Delivery motor M5 Delive...

Page 236: ...ginal Delivering 2nd original Feeding 1st original to wait position Original sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Pre registration roller paper sensor S2 Pre reversing solenoid SL3 Belt motor M2 Original delivery sensor PI 13 Delivery motor M5 De...

Page 237: ...ng 2nd original Feeding 3rd original to 3rd original delivery direction Delivering 3rd original Reading 1st original Separating 2nd original Original sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Pre registration roller paper sensor S2 Pre reversing solen...

Page 238: ...original Separating 2nd original UP DOWN Original sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Pre registration roller paper sensor S2 Pre reversing solenoid SL3 Belt motor M2 Original delivery sensor PI 13 Delivery motor M5 Post registration paper senso...

Page 239: ...3rd original Reading back of 3rd original Reversing 3rd original Reading face of 3rd original Feeding 3rd original to copyboard glass Delivering 2nd original Feeding 3rd original Original sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Pre registration roll...

Page 240: ...sing 2nd original Reversing 1st original Reversing 1st original Reversing 2nd original UP Feeding 1st original to copyboard glass Original sensor S6 Pickup roller home position sensor PI 7 Pickup roller height sensor 1 2 PI 8 9 Stopper plate solenoid SL2 Pickup motor M3 Separation motor M4 Separation clutch CL Reversal motor M1 Pre registration roller paper sensor S2 Pre reversing solenoid SL3 Bel...

Page 241: ...ivery solenoid SL4 Manual feed set sensor PI 12 Pre reversing solenoid SL3 Manual feed registration roller paper sensor S9 Belt motor M2 Reversal sensor S1 Delivery motor M5 Original delivery sensor PI 13 Low speed Picking up original Feeding original Reading original Delivering original Determining original set position motor CCW rotation ...

Page 242: ... Motor Drive command Pre Last Original Paper Detection signal Pre Last Original Paper Detection Reference signal Left Cover Front Open Closed Detection signal Left Cover Rear Open Closed Detection signal Reversal Motor Drive command Reversal Motor Drive command Reversal Motor Drive command Reversal Motor Drive command Pick Up Motor Drive command Pick Up Motor Drive command Pick Up Motor Drive comm...

Page 243: ...1 Stopper Plate Solenoid Drive command position 2 Pre Reversal Solenoid Drive command Delivery Solenoid Drive signal position 1 Delivery Solenoid Drive signal position 2 Separation Motor Clock Detection signal Separation Detection signal Separation Detection Reference signal Original Width Detection signal 0 Original Width Detection signal 1 Original Width Detection signal 2 Original Width Detecti...

Page 244: ...M J146F PI7 J147M J147F PI8 J148M J128F PI9 J141FS J141M J142M J148F PI5 J143M J143F PI6 J141F J14 1 2 3 2 1 1 2 3 1 2 CT S6 LED2 J145F J140F J145M J140M J140FS 5 4 3 2 1 4 3 2 1 1 4 5 2 3 4 3 2 1 P S S1 J149M J149F J144FS J144M J144F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 3 2 1 8 9 10 11 12 13 14 15 2 3 4 5 6 7 1 GND 5V 24V GND 5V GND 5V 24V 7 6 5 4 3 2 1 12 11 10 9 8 8 9 10 11 12 2 3 4 5 6 7 1 7...

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Page 258: ...O U T A O U T V c c 2 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 Q 6 5 1 5 U J 6 0 1 5 U 2 4 V 2 4 V 5 U 1 3 J 6 0 1 1 2 J 6 0 1 1 1 J 6 0 1 1 0 J 6 0 1 9 J 6 0 1 8 J 6 0 1 7 J 6 0 1 6 J 6 0 1 5 J 6 0 1 4 J 6 0 1 3 J 6 0 1 2 J 6 0 1 1 J 6 0 2 1 J 6 0 2 2 J 6 0 2 3 J 6 0 2 4 J 6 0 2 5 J 6 0 2 6 R 6 5 6 C 6 5 3 R 6 5 5 R 6 5 4 R 6 5 3 R A 6 5 1 C 6 5 1 R 6 5 1 R 6 5 2 C 6 5 2 C 6 5 4 C 6 5 5 C 6 ...

Page 259: ... O U T S G P G A O U T A O U T V c c 2 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 Q 6 5 1 5 U J 7 1 5 U 2 4 V 2 4 V 5 U 1 3 J 7 1 1 2 J 7 1 1 1 J 7 1 1 0 J 7 1 9 J 7 1 8 J 7 1 7 J 7 1 6 J 7 1 5 J 7 1 4 J 7 1 3 J 7 1 2 J 7 1 1 J 7 2 1 J 7 2 2 J 7 2 3 J 7 2 4 J 7 2 5 J 7 2 6 R 6 5 6 C 6 5 3 R 6 5 5 R 6 5 4 R 6 5 3 R A 6 5 1 C 6 5 1 R 6 5 1 R 6 5 2 C 6 5 2 C 6 5 4 C 6 5 5 C 6 5 6 E 1 2 3 4 5 ...

Page 260: ... DADF J1 REV 0 MAR 2001 7 Reversal Sensor Circuit Diagram J 1 4 9 1 5 R D 5 0 3 R 5 0 1 Q 5 0 1 L E D 5 0 1 2 3 4 8 1 5 R 6 5 4 8 7 J 1 4 9 2 J 1 4 9 3 J 1 4 9 4 5 R 5 R R 5 0 2 Q 5 0 2 C 5 0 1 R 5 0 5 R 5 0 3 R 5 0 4 P T R 5 0 1 R 5 0 6 5 R D 5 0 2 R 5 0 7 Q 5 0 2 ...

Page 261: ...1 Q 4 0 1 L E D 4 0 1 R 4 0 6 5 R J 1 3 5 5 2 3 4 8 1 5 R Q 4 0 4 2 3 4 8 1 5 R Q 4 0 3 P T R 4 0 1 D 4 0 2 R 4 0 7 5 R J 1 3 5 4 5 R D 4 0 4 R 4 1 4 Q 4 0 2 L E D 4 0 2 R 4 1 3 5 R J 1 3 5 3 6 5 4 8 7 5 R Q 4 0 4 6 5 4 8 7 5 R Q 4 0 3 P T R 4 0 2 D 4 0 5 R 4 1 6 5 R R 4 0 4 R 4 0 2 C 4 0 2 R 4 1 5 R 4 1 1 J 1 3 5 2 J 1 3 5 1 5 R R 4 0 5 R 4 0 3 R 4 1 2 R 4 1 0 C 4 0 1 ...

Page 262: ... 4 5 1 L E D 4 5 1 R 4 5 6 5 R J 1 3 4 5 2 3 4 8 1 5 R Q 4 5 4 2 3 4 8 1 5 R Q 4 5 3 P T R 4 5 1 D 4 5 2 R 4 5 7 5 R J 1 3 4 4 5 R D 4 5 4 R 4 6 4 Q 4 5 2 L E D 4 5 2 R 4 6 3 5 R J 1 3 4 3 6 5 4 8 7 5 R Q 4 5 4 6 5 4 8 7 5 R Q 4 5 3 P T R 4 5 2 D 4 5 5 R 4 6 6 5 R R 4 5 4 R 4 5 2 C 4 5 2 R 4 6 5 R 4 6 1 J 1 3 4 2 J 1 3 4 1 5 R R 4 5 5 R 4 5 3 R 4 6 2 R 4 6 0 C 4 5 1 ...

Page 263: ...01 CANON INC 2000 2000 2000 2000 CANON DADF J1 REV 0 MAR 2001 10 Original Sensor light emitting Circuit Diagram J 1 4 5 1 L E D 7 5 1 J 1 4 5 2 J 1 3 6 1 T P S 6 1 6 C J 1 3 6 2 11 Original Sensor light receiving Circuit Diagram ...

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Page 266: ...00 2000 CANON DADF J1 REV 0 MAR 2001 13 Pre Last Original Paper Sensor Circuit Diagram 14 Original Set Indicator Circuit Diagram J 5 6 4 J 5 6 3 J 5 6 2 J 5 6 1 L E D 8 5 2 P T R 8 5 1 L E D 8 5 1 J 5 5 1 L E D 9 0 2 J 5 5 2 R 9 0 2 L E D 9 0 1 R 9 0 1 ...

Page 267: ...V 0 MAR 2001 15 Manual Feed Registration Roller Paper Sensor Circuit Diagram J 2 5 1 5 R D 5 5 1 R 5 5 7 Q 5 5 2 L E D 5 5 1 2 3 4 8 1 5 R 6 5 4 8 7 J 2 5 2 J 2 5 3 J 2 5 4 5 R 5 R R 5 5 2 Q 5 5 1 C 5 5 1 R 5 5 4 R 5 5 5 R 5 5 3 P T R 5 5 1 R 5 5 6 5 R D 5 5 2 R 5 5 8 Q 5 5 1 ...

Page 268: ...of five service persons is expected to carry one C Each workshop is expected to carry one 17 Solvents and Oils List Digital multifeeder 1 FY9 2002 000 A For making electrical checks Tool name No Tool No Rank Remarks Shape No Name Uses Composition Remarks 1 Alcohol Cleaning e g glass plastic rubber external covers Fluorine family hydrogen carbon alcohol surface activating agent Do not bring near fi...

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Page 270: ...Products Quality Assurance Center CANON INC Printed in Japan REVISION 0 MAR 2001 30359 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan COPYRIGHT 2001 CANON INC CANON DADF J1 REV 0 MAR 2001 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 271: ...PRINTED IN JAPAN IMPRIME AU JAPON 0000DI0 00 0 This publication is printed on 100 recycled paper ...

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