Canon AM1 Service Manual Download | Manualshive

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Safety Precautions

Notes Before it Works Serving.................................................. 6

Safety Precautions

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Summary of Contents for AM1

Page 1: ...Revision 1 0 Cassette Feeding Unit AM1 Service Manual ...

Page 2: ...st 22 List of Connectors 24 Parts Replacement Procedure 26 Preface 26 Removing from the Host Machine 26 Removing the Pickup Feed Separation Roller 30 Removing the Cassette 3 4 Pickup Unit 30 Removing the Cassette Pedestal Driver PCB 34 Adjustment 36 Image Position Adjustment 37 Hardware Adjustment 37 Software adjustment 40 Margin Adjustment First side Mechanical Adjsutment 41 Margin Adjustment Sec...

Page 3: ...king the Contents 49 Installation Procedure 50 Setting the Cassette 54 Adjustment 56 Margin Adjustment First side Mechanical Adjsutment 56 Margin Adjustment Second side 57 General Circuit Diagram 58 General Circuit Diagram 58 Contents ii ...

Page 4: ... or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may...

Page 5: ...door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mec...

Page 6: ...Safety Precautions Notes Before it Works Serving 6 Safety Precautions 5 ...

Page 7: ...power source according to the specified steps and disconnect the power plug CAUTION Do not turn off the power switch of the host machine when downloading is under way Turning off the main power switch while downloading is under way can disable the machine Safety Precautions 6 ...

Page 8: ...Product Overview Specifications 8 Parts Name 9 Product Overview 7 ...

Page 9: ...per 64 to 105 g m2 Heavy paper 106 to 256 g m2 Colored paper Pre punched paper Transparency Clear Film Bond paper Letterhead Paper size A3 B4 A4 A4R B5 B5R A5R 11 x 17 LGL LTR LTRR STMTR 12 x 18 EXEC 8K 16K 16KR Custom size Width 98 0 to 304 8 mm Length 182 0 to 457 2 mm Paper weight 52 to 256 g m2 Auto size detection Yes Environmental meas ure Cassette Heater available Power Supply Supply from th...

Page 10: ...er 7 Cassette Connector Cover 2 Cassette 3 Front Cover 8 Cassette Cover Right Rear 3 Cassette 4 Front Cover 9 Cassette Right Cover Lower 4 Cassette Cover Lower 10 Cassette Right Door 5 Cassette Cover Left 11 Cassette Cover Right Front 6 Cassette Cover Rear Product Overview 9 ...

Page 11: ...Technology Overview 11 Drive Configuration 12 Lifter Control 13 Cassette Pickup Control 14 Cassette Paper Size Detection 15 Cassette Detection 17 Paper Level Presence Detection 18 Technology 10 ...

Page 12: ...Overview List of Detections Controls Drive Configuration Lifter control Cassette pickup control Cassette paper size detection Cassette detection Paper level presence detection Technology 11 ...

Page 13: ...er Motor 2 Cassette 3 Feed Roller M102 Cassette 3 4 Pickup Motor 3 Cassette 3 Separation Roller M103 Cassette 3 Pullout Motor 4 Cassette 3 Pullout Roller M104 Cassette 4 Pullout Motor 5 Cassette 4 Pickup Roller 6 Cassette 4 Feed Roller 7 Cassette 4 Separation Roller 8 Cassette 4 Pullout Roller 9 Lifting Plate Technology 12 ...

Page 14: ...ensor is not turned ON although the Cassette Lifter Motor is driven an alarm is issued due to error in pickup assembly However at first and second failure of paper surface detection Trailing Edge Guide Plate error is displayed on the Control Panel to prompt the user to open and then close the cassette If paper surface detection fails for 3 consecutive times no paper is displayed for the cassette a...

Page 15: ...M102 while the Cassette 3 4 Pullout Roller is operated by the rotation of the Cassette 3 4 Pullout Motor M103 M104 Pickup Retry Error Pickup retry is executed when a delay jam is detected by the Pullout Sensor of each cassette An alarm code is notified when pickup fails the predetermined number of times Related alarm codes 04 0013 Cassette 3 Pickup Retry Error 04 0014 Cassette 4 Pickup Retry Error...

Page 16: ...Depends on the setting 3 No corresponding size EXEC 16K 16K R 16K R No corresponding size No corresponding size 16K R Envelope Blank unless Paper Settings is performed due to non standard size Custom size 1 Set the paper size you want to perform automatic size detection in the cassette in the following Setting Registration Settings Registration Preferences Paper Settings Paper Size Group for Auto ...

Page 17: ...SW102 SW104 No Name No Name 1 Trailing Edge Guide Plate SW101 Cassette 3 Size Switch A 2 Link Arm SW103 Cassette 4 Size Switch A 3 Side Guide Plate SW102 Cassette 3 Size Switch B 4 Side Detection Plate SW104 Cassette 4 Size Switch B Technology 16 ...

Page 18: ...ected by the Cassette Size Switch When none of the following microswitches of the Cassette Size Switch is pressed no cassette is detected Cassette 3 Cassette 3 Size Switch B SW102 Cassette 4 Cassette 4 Size Switch B SW104 Technology 17 ...

Page 19: ...the Control Panel Level display Level Paper Level Sen sor A Paper Level Sen sor B Paper Sensor Paper Surface Sensor 100 to 50 OFF OFF ON ON 50 to 10 OFF ON ON ON 10 to 0 ON OFF ON ON 0 OFF ON 1 1 OFF ON OFF OFF ON ON ON ON ON ON OFF OFF ON ON PS105 PS106 PS105 PS106 PS105 PS106 PS109 PS111 PS110 PS112 PS105 PS106 PS107 PS108 No Name No Name 1 Paper PS105 Cassette 3 Paper Sensor PS110 Cassette 3 Pa...

Page 20: ...ensor PS105 PS106 3 1 2 PS107 PS108 PS109 PS111 PS110 PS112 No Name No Name 1 Lifter Gear PS109 Cassette 3 Paper Level Sensor A 2 Paper Detection Lever PS111 Cassette 4 Paper Level Sensor A 3 Lifting Plate PS110 Cassette 3 Paper Level Sensor B PS112 Cassette 4 Paper Level Sensor B PS105 Cassette 3 Paper Sensor PS107 Cassette 3 Paper Surface Sensor PS106 Cassette 4 Paper Sensor PS108 Cassette 4 Pap...

Page 21: ...Periodical Service Periodical Service 20 ...

Page 22: ...Disassembly Assembly List of Parts 22 Parts Replacement Procedure 26 Disassembly Assembly 21 ...

Page 23: ...ze Switch A PS102 Cassette 4 Pullout Sensor SW103 Cassette 4 Size Switch A PS103 Cassette 3 Pickup Nip Sensor SW102 Cassette 3 Size Switch B PS104 Cassette 4 Pickup Nip Sensor SW104 Cassette 4 Size Switch B PS105 Cassette 3 Paper Sensor H4 Cassette Heater PS106 Cassette 4 Paper Sensor PS107 Cassette 3 Paper Surface Sensor PS108 Cassette 4 Paper Surface Sensor Disassembly Assembly 22 ...

Page 24: ... Paper Level Sensor A M102 Cassette 3 4 Pickup Motor PS110 Cassette 3 Paper Level Sensor B M103 Cassette 3 Pullout Motor PS111 Cassette 4 Paper Level Sensor A M104 Cassette 4 Pullout Motor PS112 Cassette 4 Paper Level Sensor B SW105 Right Door Open Close Switch UN101 Cassette Pedestal Driver PCB Disassembly Assembly 23 ...

Page 25: ... of Connectors J2557 J2706 J2704 J2702 J2703 J2701 J2708 J2705 J2707 J2801 J2803 J2802 J2804 J2805 J2406 J2712 J2711 J2902 J2903 J2901 J2005 J2007 J2006 J2710 J2709 J2009 J2003 J507 Disassembly Assembly 24 ...

Page 26: ...distal Driver PCB J2508 J2706 PS106 Cassette 4 Paper Sensor J2005 UN101 Cassette Pedistal Driver PCB J2511 J2707 PS107 Cassette 3 Paper Surface Sensor J2005 UN101 Cassette Pedistal Driver PCB J2508 J2708 PS108 Cassette 4 Paper Surface Sensor J2005 UN101 Cassette Pedistal Driver PCB J2805 SW105 Right Door Open Close Switch J2006 UN101 Cassette Pedistal Driver PCB J2109 J2801 SW101 Cassette 3 Size S...

Page 27: ...n a protective bag even in a short period of time to prevent the adverse effect of light 3 Reassembling procedures are followed by the reverse of disassembly unless otherwise specified 4 Note the length diameters and locations of screws as you remove them When reassembling the printer be sure to use them in their original locations 5 Do not run the printer with any parts removed as a general rule ...

Page 28: ...2 Pull out the Cassette 2 1 1 3 Remove the 2 coin screws 1 with a stubby screwdriver or a coin 2x 1 4 Remove the Connector Cover 1 1 Screw 2 1x 1 2 Disassembly Assembly 27 ...

Page 29: ...ng Wire 1 attached to the back of the Connector Cover 1 Screw 2 to loosen 1x 1 2 6 Disconnect the 5 connectors 1 and remove the 5 Harness Guides 2 4x 5x 1 2 2 2 1 7 Open the Pedestal Right Cover 1 1 Disassembly Assembly 28 ...

Page 30: ... to Note at Installation Do not mount the host machine with the cables of the Cassette Pedestal inside the cover CAUTION Points to Note at Installation If the host machine is mounted without opening the Pedestal Right Cover 1 the cover may be damaged 1 Disassembly Assembly 29 ...

Page 31: ...ller parts counter Cassette 3 Cassette 4 Service Mode COPIER COUNTER DRBL 2 C3 PU RL Service Mode COPIER COUNTER DRBL 2 C4 PU RL Feed Roller parts counter Cassette 3 Cassette 4 Service Mode COPIER COUNTER DRBL 2 C3 FD RL Service Mode COPIER COUNTER DRBL 2 C4 FD RL Separation Roller parts counter Cassette 3 Cassette 4 Service Mode COPIER COUNTER DRBL 2 C3 SP RL Service Mode COPIER COUNTER DRBL 2 C4...

Page 32: ... Cassette Cover Right Front 5 Remove the Pedestal Right Cover 6 Remove the Right Rear Cover 3 7 Remove the Right Lower Sub Cover 2 8 Remove the Rubber Cap of the Cassette Cover Rear and the Screw 9 Remove the Cassette Cover Right Rear 1 2 3 4 5 9 7 6 8 Disassembly Assembly 31 ...

Page 33: ... Procedure 1 Remove the plate 1 1 Screw RS Tightening 2 1 2 1x Disassembly Assembly 32 ...

Page 34: ...te 4 Pickup Unit 2 Remove the Pickup Unit 1 1 Connector 2 4 Screws 3 4x 1x 1 2 3 3 CAUTION When installing the Pickup Unit provided as a service part be sure to remove the Fixation Member 1 before work In case the Pickup Unit provided as a service part is not used keep the unit with the Fixation Member 1 installed to the original position 1 Disassembly Assembly 33 ...

Page 35: ...B Procedure 1 Remove the Connector Cover 1 1 Screw 2 1x 1 2 2 Disconnect the 5 connectors 1 and remove the 4 Harness Guides 2 4x 5x 1 2 2 2 1 3 Remove the Pedestal Rear Cover 1 2 Rubber Caps 2 3 Screws 3 3x 1 2 2 3 3 3 Disassembly Assembly 34 ...

Page 36: ...4 Remove the Cassette Pedestal Driver PCB 1 7 Connectors 2 5 Screws 3 7x 5x 2 2 3 1 2 3 3 3 Disassembly Assembly 35 ...

Page 37: ...Adjustment Image Position Adjustment 37 Margin Adjustment First side Mechanical Adjsutment 41 Margin Adjustment Second side 44 Adjustment 36 ...

Page 38: ...Y 0 COLOR M 0 COLOR C 0 2 SIDE 1 PG PICK each paper source CAUTION At 2 sided printing paper is output with the 1st side facing up and 2nd side facing down When checking the leading edge margin on the 1st side check the up side of paper and check the margin on the rear side with respect to the feed direction CAUTION When it is out of the specified range perform adjustment of each cassette in the f...

Page 39: ...x 4 Move the Adjustment Plate left or right according to the scale 1 value checked in step 2 As the Adjustment Plate is moved toward the left of the machine by 1 tooth 2 the left edge margin is increased by 0 5 mm 1 2 Adjustment 38 ...

Page 40: ...of the cassettes adjust it by loosening the 2 screws on the side 1x 1x 6 Pull out the next upper cassette and check that the Adjustment Plate is correctly pushed against the frame CAUTION If the Adjustment Plate is not correctly pushed against the frame image cannot be correctly adjusted When checking Cassette 3 the Between cassette Cover needs to be removed Adjustment 39 ...

Page 41: ...ssette 1 back side ADJ C2 Cassette 2 front side ADJ C2RE Cassette 2 back side ADJ C3 Cassette 3 front side ADJ C3RE Cassette 3 back side ADJ C4 Cassette 4 front side ADJ C4RE Cassette 4 back side ADJ MF Multi purpose Tray front side ADJ MFRE Multi purpose Tray back side As the input value is changed by 1 the margin on the left edge of paper is changed by 0 1 mm 3 If the service mode setting value ...

Page 42: ...andard 2 NOTE Pull out the cassette Check the scale positions on the spacer Adjustment Plate Loosen the fixing screw As moving the adjusting plate toward the rear by 1 scale the left edge margin becomes 1 0 mm smaller 1x 3 NOTE Tighten the fixing screw Return the cassette to its original position Make copies using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5 mm Adjustment 41...

Page 43: ...1x Adjustment 42 ...

Page 44: ...NOTE When the cassette positions are uneven due to the mechanical adjustment adjust them by loosening the screw on both left and right sides 1x 1x 1x 1x Adjustment 43 ...

Page 45: ...de of the 2 sided copy from the Cassette 3 as the side registration adjustment value for the second side of the 2 sided copy from the Cassette 4 Service Mode level1 COPIER ADJUST FEED ADJ ADJ C4RE 4 Make 2 sided copies using the Cassette 4 and check that the left edge margin is 2 5 2 0 mm 5 As for nonstandard change the left edge margin adjustment value for the second side of the 2 sided copy from...

Page 46: ...Installation How to Check the Installation Procedure 46 Unpacking 47 Checking before Installation 49 Installation Procedure 50 Setting the Cassette 54 Adjustment 56 Installation 45 ...

Page 47: ... symbols in this procedure 1x 1x 1x Install Screw Packaged Item Remove Tighten Loosen 1x Connect Connector Disconnect Install Harness Common for Guides and Clamps Remove 1x 1x Connect Power Cord Disconnect Check visually Check the sound Check OFF Cleaning ON Push Power Unused Parts 1x 1x Installation 46 ...

Page 48: ...ng it out Do not hold the front and rear because the cassette may be damaged 1 NOTE Remove all the attached tapes and packaging materials Although pictures or illustrations used for explanation may differ from the actual things the procedure is the same Installation 47 ...

Page 49: ...ide Guide Plate without pulling out the cassette Otherwise it may be damaged Trail Edge Guide Plate Side Guide Plate NOTE Remove the tapes from the exterior of this equipment and remove the packaging materials 3 NOTE Remove all the tapes and packaging materials from the cassette 4 Installation 48 ...

Page 50: ... Check that the main power is OFF 1 Turn OFF the main power switch 2 Check that the display in the Control Panel and the lamp of the main power are turned off and then disconnect the power plug Installation Outline Drawing Checking the Contents 1x 2x 1x 2x Installation 49 ...

Page 51: ...a Right Lower Cover Lower remove it 2 CAUTION Be sure to open the Right Lower Cover when placing the Host Machine otherwise it may be damaged 3 NOTE If there is a Handle Cover remove it The removed cover will be used in step 13 Installation 50 ...

Page 52: ... top of the equipment into the holes on the Base Plate of the host machine If mounting the host machine without opening the Right Lower Cover the cover may get damage The host machine weighs maximum 146kg Excluding toner cartridges Be sure to perform the work in accordance with the standard to handle a heavy load in each country Be sure to keep the machine leveled when lifting it 5 6 1x NOTE The r...

Page 53: ...1 NOTE Securely tighten the coin screw with a stubby screwdriver or a coin CAUTION When tightening the coin screws pay attention to plates and parts around the screws Be sure to check that the coin screw has been tightened securely 2x 2x 12 Installation 52 ...

Page 54: ...OTE Move the host machine to the installation position and rotate the 4 adjusters clockwise by hand to secure the host machine in place Be sure to secure it in place to prevent overturning Securing of the adjuster is not earthquake resistant 15 Insert the power plug into the power plug outlet and turn ON the main power switch Installation 53 ...

Page 55: ...ide Plate Lever adjust each Guide Plate to the specified size Adjust the position of each Guide Plate according to the paper size Trail Edge Guide Plate Lever Trail Edge Guide Plate Side Guide Plate Lever Side Guide Plate 2 NOTE Although pictures or illustrations used for explanation may differ from the actual things the procedure is the same Installation 54 ...

Page 56: ...he procedure is the same Affix the Cassette Size Label matching to the loaded paper size Keep the Paper Size Label for use when changing paper size Affix the label with its lower edge aligned with the lower edge of the number label approx 5 0 mm away from the number label 5 0 mm Installation 55 ...

Page 57: ...s using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5 mm Feeding direction of paper L1 image In Case of Nonstandard 2 NOTE Pull out the cassette Check the scale positions on the spacer Adjustment Plate Loosen the fixing screw As moving the adjusting plate toward the rear by 1 scale the left edge margin becomes 1 0 mm smaller 1x 3 NOTE Tighten the fixing screw Return the casse...

Page 58: ...er the value set to the left edge margin adjustment value for the second side of the 2 sided copy from the Cassette 3 as the side registration adjustment value for the second side of the 2 sided copy from the Cassette 4 Service Mode level1 COPIER ADJUST FEED ADJ ADJ C4RE 4 Make 2 sided copies using the Cassette 4 and check that the left edge margin is 2 5 2 0 mm 5 As for nonstandard change the lef...

Page 59: ...L J2109DH J2109L 1 2 3 4 1 2 3 4 J2309D J2109D 17 16 15 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J2006 15 14 13 12 11 10 9 8 2 3 4 5 6 1 1 1 17 15 7 J2003 J2302D SOLD301 SOLD302 1 2 1 1 1 1 1 1 4 4 1 6 1 6 1 1 4 4 6 1 6 1 1 4 4 1 6 6 1 2 2 2 J2406D J2406DH 1 2 3 4 J2303L J2903L J2406L 1 2 3 4 J2303DH J2303D 1 2 3 4 J2301L 1 2 3 4 5 6 J2901 J2301DH 1 2 3 4 J2301D 1 2 3 4 J2302L 1 2 3 4 5 6 J2902 J2302DH 1 ...

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