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Topstone Neo Carbon OMS

35

E-Bike Maintenance

Before and After Each Ride:

E-Bike Maintenance

Maintaining Your Bike

138222 Rev 1 (03/20)

E-BIKE MAINTENANCE

Perform a pre-ride-check before and after each ride.  Frequent checks are necessary to identify 

and correct problems that can lead to an accident.  Do not ride your bike if it does not operate 

normally or has broken, damaged, or missing parts.  Have any damage inspected and repaired by 

your Cannondale Dealer before riding again.  
You can be severely injured, paralyzed or killed in an 

accident if you ignore this warning.

Maintaining Your Bike

1.  Read your Cannondale Bicycle Owner’s 

Manual for information on an owner’s 

reposnsibility for the routine/ basic 

inspection and maintenance of your bike. 

 

Consult with your Authorized Cannonda-

le Dealer to create a complete main-

tenance program for your riding style, 

components, and conditions of use.  

 

Follow the maintenance recommendati-

ons given by the component manufactu-

rer’s for the various parts of your bike. 

2.  Recommended after the first 150 km, 

bring your bike to your Authorized Can-

nondale Dealer for an initial check-up.  It 

should include checks of the drive-assist 

system,  drive chain condition, proper 

shifting,  accessories, wheels and tire 

condition, brakes, etc. This visit will help 

you establish a schedule for repeated 

visits appropriate for how and where you 

ride. 

3.  Every 1000 km, bring your bike in to 

your Authorized Cannondale Dealer for a 

regular detailed inspection, adjustment, 

and replacement of wear items across 

the entire bike. Electrically powered-as-

sist cycle (electric bikes) can  wear out 

wheels, tires, drive chain, brakes, more 

quickly. 

Maintaining Your Bike’s  

Drive System

NOTICE

Drive-assist system components must 

only be serviced at an authorized service 

center. This will ensure the quality and 

safety of the drive-assist system.  
Never attempt to open, remove drive 

system parts from the frame, or work 

on them yourself. Other components 

of the electric bicycle drive (e.g. drive 

chain, front chain ring, rear cassette, rear 

derailleur, crank arm) must be serviced by 

an Authorized Cannondale Dealer.  
Replacement parts must be identical to 

the original Cannondale specification for 

the bike. Failure to replace components 

with original specification can result in 

serious overload or other damage to the 

drive unit.   
Unauthorized opening or service of the 

drive unit will void the warranty. 

Before and After Each Ride:

• 

Clean and visually inspect the entire bike for cracks or damage.  See “Inspect for 

Safety” in your Cannondale Bicycle Owner’s Manual.”

• 

Make sure the battery is fully charged and mounted securely.  Follow the drive system 

charging instructions.  Battery charge discharge capacity will decline with usage.  

Have older battery replaced when is fails to charge within the time indicated, and/or to  

provide power reliably.

• 

Test the drive-assist system, make sure the drive system  functions normally.

• 

If your  E-Bike model was equipped a lighting system, brake lights, headlights, tailights 

and number plate illumination, make sure these lights are each functioning normally.   

Make sure the number plate is clean and readable.

• 

Check the front and rear brake conditions, make sure they function normally.

• 

Check tire pressure and wheel conditions.  Check tire pressure and the condition of 

the wheels.  Ensure the tires are not damaged and do not have excessive wear.  Ensure 

there are no broken or missing wheel parts and that the wheels are firmly attached via 

secured skewers/axles.

• 

Confirm the drive chain condition is in good condition, is clean and well-lubricated.  

Chain wear is greater compared with pedal only bikes.  This requires frequent inspection 

and replacement.  Ensure the gears operate normally through the entire range.

• 

Check the bicycle brakes. Make sure they are working well. Brake system pad and disc 

wear is greater compared with pedal only bikes.  This requires frequent inspection and 

replacement.

• 

Inspect  condition of electrical cables (i.e. Kinks free,  no signs of abrasive wear). Check 

cable at dropout end when assembled properly will prevent cable from contacting brake 

rotor. 

Summary of Contents for Topstone Neo Carbon

Page 1: ...READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference Owner s Manual Supplement Topstone Neo Carbon English...

Page 2: ...ult our websIte to identify the appropriate Cannondale Dealer for your region Your Cannondale Dealer To make sure your bike is serviced and maintained correctly and that you protect applicable warrant...

Page 3: ...ise there are various drive assist system manufacturers Shimano BOSCH Bafang Yamaha etc How does the Drive System work It is important to know that when the drive assist system is turned ON the drive...

Page 4: ...sible cracks a white or milky color present in carbon fiber section Continuing to ride a damaged frame increases the chances of frame failure with the possibility of injury or death of the rider No Ch...

Page 5: ...an result in serious injury continued next page continued from previous page Wired system control If the drive system control device is detached from the mount or the cables are disconnected to damage...

Page 6: ...d in accordance with national and or local laws Do not discard the battery charger into fire water or ordinary household waste garbage Take to a waste facility recycler FAILURE TO OBSERVE THESE WARNIN...

Page 7: ...rder to apply the brakes safely and effectively you may need more or less braking force in different situations You need to take into account various road and weather conditions that can affect tracti...

Page 8: ...R Flat Mount 20mm 160 180mm RR Flat Mount 160 180mm Axles Type Length RR Syntace 148x12mm 168mm length FR Maxle 110x12mm 135mm length Intended Use ASTM CONDITION 2 General Purpose Riding Max Weight Li...

Page 9: ...annondale e bike service center Identification 75 mm D F L H B C A J K E P M N G I O Geometry w Lefty Oliver Item Size S M L XL A Seat Tube Length 41 0 44 0 50 0 55 0 B Top Tube Horizontal 53 4 55 2 5...

Page 10: ...he bicycle downtube The battery can be charged via the charge port 9 or removed for charging 3 Press in on the lower part of the battery and turn the key clockwise to lower the latch Turn the key coun...

Page 11: ...be The charging port enables the battery to be charged while installed in the bicycle 1 2 Front Derailleur Mount 4 5 3 2 1 4 N m 1 FD Mount 2 Screws 3 Grommet 4 Plug 5 Di2 Plug The front derailleur mo...

Page 12: ...with clearance between the guide and the chain as shown in next figure A and B Adjust the guide shroud bolt 4 to align it so that the chain does not rub against it when on the smallest or largest gear...

Page 13: ...drive side and turn counter clockwise until it can be removed To install the LockR on the frame 1 Disassemble and clean all parts of the LockR axle Do not install it assembled Inspect the parts for da...

Page 14: ...y from ST just enough to slip larger OD side of install plate 2 into ST pivot bore 2 Place new bearing on smaller OD side of 2nd install plate 2 3 Apply grease to non drive side ST pivot bore 4 Pull n...

Page 15: ...nd renew the application of grease and carbon gel See also Seat Binder Inspection Minimum Insert The minimum insert depth the seat post must be inserted into the frame is 65mm Maximum Insert The total...

Page 16: ...vious page 2 To remove the sliding clamp use a 4 mm hex key and turn grub screw slowly clockwise until the clamp is disengaged from the nut base 3 Use the 4 mm hex to push the clamp out through the se...

Page 17: ...iption K K35009 SL Compression Plug w Top Cap L K35010 1 1 8 1 5 Int Hdset w 36 Deg CR 25 5 TC K91010 Kingpin Bearing Tool K83011 Maxle TA Bolt 110x12 135mm M K32280 Di2 Wireless Plugs 5 5mm N K32340...

Page 18: ...components of the electric bicycle drive e g drive chain front chain ring rear cassette rear derailleur crank arm must be serviced by an Authorized Cannondale Dealer Replacement parts must be identica...

Page 19: ...tem components NOTICE Do not use a pressure washer or dry with compressed air This will force contaminants into sealed areas electrical connections components promoting corrosion immediately damaging...

Page 20: ...Mail Postbus 5100 Visits Hanzepoort 27 7570 GC OLDENZAAL Netherlands service cyclingsportsgroup com Cannondale UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU 44 0 1202732288 sa...

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