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14

Wheel Installation

1.  Inspect inside the wheel hub for contamination 

and the condition of the hub seal.  Take 
corrective action if necessary.

 

Wipe the spindle clean with a dry shop towel.

 

Apply  a high-quality bike grease to I.D. of the 
bearings inside the hub.

2.  Slide the  wheel straight onto the spindle.  

3.   Turn the axle bolt clockwise to engage the 

spindle threads.   

 

Make sure the wheel and spindle are 
supported while tightening the hub bolt. 

4.  Once the hub has been drawn onto the hub 

completely, use torque wrench to tighten to 

final 15.0 N•m (133.0 In•Lbs).

5.   Reinstall the brake caliper.  Tighten bolts to 

78.0 In•Lbf (9.0 N•m).

6.  Spin the wheel to make sure it moves freely.   

Be sure to test the brakes for proper operation 
before riding.

WARNING

DO NOT CONTAMINATE BRAKE CALIPER, 
PADS, OR ROTOR WITH GREASE. 

WARNING

DO NOT RIDE WITHOUT A PROPERLY MOUNTED, 
ADJUSTED, AND FUNCTIONING FRONT BRAKE SYSTEM. 

The Lefty (disc/caliper) acts as an integral 
secondary wheel retention system. If the 
system is missing or improperly installed, or if 
the wheel hub axle bolt should loosen, the front 
wheel could slide off the spindle end.  

When mounting IS compatible brake systems:

Follow brake manufacturer’s instructions when 
mounting the brake caliper to the spindle brake 
bosses.    Do not modify the fork in any way.  

PLEASE ASK YOUR CANNONDALE DEALER FOR HELP 
WHEN INSTALLING COMPATIBLE FRONT BRAKE SYSTEMS.

NOTICE

  LOCATE BRAKE ROTOR  BETWEEN THE 

PADS.  Replace shims that are in use, be 
sure the shims are positioned between the 
caliper (adapter if any) and inner face of 
the fork mounts,  not under the head of the 
caliper bolts.  

  USE ONLY THE LEFTY 16mm CALIPER 

BOLTS TO MOUNT THE BRAKE.  Longer 
bolts can result in contact with the brake 
rotor causing severe damage.  Check 
clearance between the bolt tips and rotor 
after remounting the caliper.   Order 
replacement bolts - Cannondale p/n 
LEFTYBOLTS.

 

Summary of Contents for LEFTY HYBRID

Page 1: ...LEFTY HYBRID OWNER S MANUAL SUPPLEMENT 129143 LEFTY HYBRID OWNER S MANUAL SUPPLEMENT...

Page 2: ...1995 norme NFR030 In this supplement particularly important information is presented in the following ways WARNING Indicates a hazardous situation which if not avoided could result in death or serious...

Page 3: ...es must be completely assembled and inspected for proper operation by a Cannondale Dealer before delivery to the owner WARNING This supplement may include procedures beyond the scope of general mechan...

Page 4: ...DING IMMEDITE IF DAMAGE IS PRESENT The following conditions indicate that serious fork damage is present Any unusual klunking or knocking noises Change in travel Changes in normal functions Loss of ad...

Page 5: ...Headshok Service Center Contact your Authorized Cannondale Dealer for more information YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS WARNING 29R Travel Reduction WA...

Page 6: ...er Clamp 6 Clamp Bolt 7 Serial Number Location 8 Frame Bumper 9 Carbon Outer Tube carbon fiber 10 Brake Housing Guide 11 Bonded Lower Clamp 12 Guard 13 Guard Brake Housing Clamp 14 Lower Collar Assy 1...

Page 7: ...Upper Clamp 5 Clamp Bolt 6 Serial Number Location 7 Frame Bumper 8 OPI Outer Tube alloy 9 Brake Housing Guide 10 Integrated Lower Clamp 11 Guard 12 Guard Brake Housing Clamp 13 Lower Collar Assy 14 Sa...

Page 8: ...94 6 6 88 6 0 60 101 7 2 94 6 5 65 109 7 8 101 7 0 70 116 8 4 107 7 5 75 124 9 0 114 8 0 80 131 9 6 120 8 5 85 139 10 2 130 9 0 90 150 10 8 140 9 5 95 161 11 4 150 10 0 100 173 12 0 156 10 5 105 180 1...

Page 9: ...ng position and dismount Note Your riding position affects weight distribution and therefore sag For example in the Attack position Figure 3 the rider s weight is distributed equally front and rear 4...

Page 10: ...on in and release it LOCKED POSITION In the locked position LEFTY travel is locked The XLR lever button is extended as shown Push black button in and release it to return to the open position XLR Rebo...

Page 11: ...the locked position press the blue button 2 LOCKED POSITION In the locked position LEFTY travel is locked The red rebound dial is up To go back to the open position press the red redound dial down unt...

Page 12: ...ully seated 6 Next install the nylon washer onto steerer with the rounded side of the washer facing the steerer bottom flange Grease entire steerer lower bearing surface and the steerer threads 7 Inse...

Page 13: ...EM OPI 31 8 5D 090 31 8 5 90 QSH100 5318 BBQ STEM OPI 31 8 5D 100 31 8 5 100 QSH110 5318 BBQ STEM OPI 31 8 5D 110 31 8 5 110 QSH120 5318 BBQ STEM OPI 31 8 5D 120 31 8 5 120 QSH090 15 BBQ STEM OPI 31 8...

Page 14: ...BOLT BLK 1 KB61805 KB61902 QC117 DIMENSIONS FOR WHEEL BUILDING A Disc Flange Diameter 68 0 mm B Non Disc Flange Diameter 54 0 mm C Disc Flange To Center 18 8 mm D Non Disc Flange To Center 31 6 mm 1...

Page 15: ...uring reinstallation 2 See Figure 2 Insert a 5 mm Allen key into the axle hub bolt and turn the the hub extraction bolt counter clockwise Continue turning the extraction bolt until the wheel can be re...

Page 16: ...PROPERLY MOUNTED ADJUSTED AND FUNCTIONING FRONT BRAKE SYSTEM The Lefty disc caliper acts as an integral secondary wheel retention system If the system is missing or improperly installed or if the whe...

Page 17: ...with your LEFTY you will have to perform the items listed twice as often i e 50hrs becomes 25hrs SCHEDULE PROFESSIONAL FORK SERVICE ANNUALLY Minimum Annually or when problems are indicated you must ha...

Page 18: ...amaging or result in accelerated wear DON T DRY WITH COMPRESSED AIR FOR THE SAME REASON Tightening Torques Correct tightening torque for the fasteners bolts screws nuts on your bicycle is very importa...

Page 19: ...outer tube between the clamps The bumper cushions the frame from contact with the LEFTY Replace it with a new one if it ever becomes damaged torn or missing REPLACEMENT Before replacement gently clea...

Page 20: ...e escaping air WARNING Contamination can result in reduced or lost braking performance 3 Hold the valve open while fully compressing the LEFTY with the the handlebar until it bottoms out With the air...

Page 21: ...r items and ARE NOT covered by the limited lifetime warranty The internal fork internal parts are covered by the 1 year 2 years in EU countries warranty against defects in materials or workmanship des...

Page 22: ...ng Cartridge KH062 color red XLR Damping Cartridge KH079 color red Solo Air Assembly is sold separately 3 x10 mm Travel Reducers HD010 Volume Reducer 60 mm Knobs Only KH065 KF205 LEFTYBOLTS HD215 KH07...

Page 23: ...Only KH082 LH PBR Damping Cartridge KH062 color red XLR Damping Cartridge KH079 color red Solo Air Assembly is sold separately 3 x10 mm Travel Reducers HD010 Volume Reducer 60 mm Knobs Only KH065 KF2...

Page 24: ...LH PBR Damping Cartridge KH087 color green XLR Damping Cartridge KH086 color green Solo Air Assembly is sold separately Volume Reducer 156 mm Knobs Only KH065 KF205 LEFTYBOLTS HD215 KH074 PBR XLR Carb...

Page 25: ...1 206 210 KH088 Air Piston Only KH082 LH PBR Damping Cartridge KH062 color red XLR Damping Cartridge KH079 color red Solo Air Assembly is sold separately Knobs Only KH065 KF205 LEFTYBOLTS HD215 KH074...

Page 26: ...n Only KH082 LH PBR Damping Cartridge KH062 color red XLR Damping Cartridge KH079 color red Solo Air Assembly is sold separately Knobs Only KH065 KF205 LEFTYBOLTS HD215 KH074 PBR XLR Carbon KH100 PBR...

Page 27: ...e garder son fonctionn ement optimal IT Con questa pagina vogliamo offrirti un riferimento della regolare manuten zione necessaria al fine di ottenere le migliori prestazioni dalla tua forcella ES El...

Page 28: ...CONTAIN IMPORTANT SAFETY INFORMATION KEEP BOTH FOR FUTURE REFERENCE CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU Voice 44 0 1202 732288 Fax 44 0 1202 723366 sales...

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