Cane Creek Helm Instruction Manual Download | Manualshive

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SUSPENSION FORK

INSTRUCTION MANUAL

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Summary of Contents for Helm

Page 1: ...SUSPENSION FORK INSTRUCTION MANUAL...

Page 2: ...2...

Page 3: ...Installation Stem Installation and Headset Preload Front Brake and Cable Guide Screw Cover Installation D Loc Axle Installation Air Spring Air Volume Adjustment Damper Adjustments Internal Travel Adj...

Page 4: ...ing and have the fork inspected by a Cane Creek Authorized Suspension Service Center or call the Cane Creek Customer Service Team Warning Modification improper service or use of aftermarket replacemen...

Page 5: ...r Recommended Cane Creek part code TL1100 and TL1102 2 5mm hex wrench Tools Needed For Maintenance 2 5mm hex wrench 13mm wrench 18mm wrench 22mm wrench 30mm wrench Specialized tools and materials are...

Page 6: ...ed 20 Clicks Compression High Speed 10 Clicks Rebound Low Speed 15 Clicks Volume Reduction Indexed 8 Positions Travel Reduction Indexed System 10mm Reducer Maximum 7 Reducers 100mm Travel Max 65mm wid...

Page 7: ...Race Installation After installing a headset into the bicycle frame install the crown race included with the headset onto the fork according to the headset manufacturers instructions Crown Race Insta...

Page 8: ...according to the stem manufacturers instructions WARNING Do not install more than 30mm of spacers below the stem Star Nut Installation Use a star nut setter tool to install a star nut into the steerer...

Page 9: ...9 Stem Installation and Headset Preload Install fork into frame and stem on steerer tube Tighten headset and stem according to the manufacturer s instructions Stem Installation and Headset Preload...

Page 10: ...ufacturer s instructions Route the front disc brake hose or cable housing on the inside of the lower fork leg through the disc brake housing guide WARNING Ensure that all bolts are tightened to the co...

Page 11: ...slide the axle out of the fork 2 Install front wheel into the dropouts and insert the D LOC axle with text THIS SIDE UP facing towards the head tube through the dropout Use an anti seize or grease on...

Page 12: ...d close axle lever to complete wheel installation WARNING An improperly tensioned axle a lever not completely engaged or a lever not positioned in the upward closed positioncouldresultindisengagement...

Page 13: ...ight in lbs in psi to the positive chamber of the fork For example a 150lb rider should start with 75psi and adjust from there if necessary 3 Unscrew cap on lower leg to reveal the negative air chambe...

Page 14: ...l is restored 4 Move sag ring indicator to the wiper seal of the fork according to the illustration 5 Dressed in full riding gear mount bicycle via normal descending ride position Push down on fork to...

Page 15: ...re We recommend inflating the Helm fork with air pressure equal to half of your body weight in lbs in psi Example 150lb rider weight start with 75psi and adjust from there if necessary Due to variatio...

Page 16: ...be moved down the rod to decrease volume in the positive air chamber and increase the ramp of the air spring Increased ramp more progressive 1 WARNING If working on air spring be sure to remove all ai...

Page 17: ...d the air volume piston wing nut 4 Reposition air volume piston to desired reduction and refasten the air volume piston wing nut 5 Reinstall air valve assembly torque to 36Nm and set sag Air Volume Ad...

Page 18: ...le adjuster on the top of the right side leg labeled Low Speed Compression Turn clockwise to increase damping turn counterclockwise to decrease damping High Speed Compression Is critical to absorbing...

Page 19: ...controls the speed at which the fork will return to normal height after a compression cycle To adjust turn adjuster on the bottom of the right side leg labeled Rebound Turn clockwise to increase damp...

Page 20: ...PERFORMING TRAVEL ADJUSTMENT Follow these steps carefully to avoid foul assembly warranty void or serious injury If you do not feel confident performing this procedure contact a professional bike mech...

Page 21: ...ositive chamber on the top of the fork 3 Using a 13mm wrench loosen compression rod nut on air side leg DO NOT UNTHREAD COMPLETELY 4 Using 18mm wrench loosen rebound knob assembly on damper side leg R...

Page 22: ...ce down on something protective 7 Grabbing the lowers and the upper legs with a hand on each pull and separate LEAVE LOWERS LAYING FACE DOWN TO PREVENT THE LOSS OF OIL If oil loss is excessive referen...

Page 23: ...upper legs The o ring of the air piston could be damaged if it is lifted past the threads on the stanchion 10 Pull top out bumper towards air seal head to expose nylon washer 11 Clip travel reduction...

Page 24: ...utton and pull compression rod up to 50 extension 14 Reinstall lowers on fork feed compression rod and damper rod into holes in lowers Use Blue Loctite on the 5Nm nuts Tighten rebound knob assembly wi...

Page 25: ...stanchions for scratches dents or other damage x Inspect and clean air valve threads to prevent dirt from entering air spring during inflation x Inspect headset preload brake caliper connection torqu...

Page 26: ...s or failures that result from abuse improper assembly neglect alteration Warranty Information LIMITED ONE 1 YEAR WARRANTY ON SUSPENSION PRODUCTS Subject to the limitations terms and conditions here o...

Page 27: ...the exclusion or limitation of incidental or consequential damages or warranties so the above limitations or exclusions may not apply to you If it is determined by a court of competent jurisdiction th...

Page 28: ...Cane Creek Cycling Components 355 Cane Creek Rd Fletcher North Carolina 28732 1 800 234 2725 canecreek com info canecreek com...

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