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EN-Rev IM/GN-BM-EN/2.1 Copyright © April, 2022. CSI Solar Co., Ltd.

 

www.csisolar.com

 

Painting interval 

Follow the supplier’s general requirements when painting the three 
coating layers. Apply the middle layer 24 hours after painting layer 1. 
Paint the air side layer 6 hours later after painting the middle layer. 

General 
requirements 

Clean the grounding components and make sure that they are dry and clean. The coating must 
cover all of the grounding components and junction areas of the module frame or mounting 
system. Please refer to the figure below for more details.   

The  coating  should  be  applied  in  a  dry  atmosphere  (at  least  24  hours)  under  the  following 
conditions: relative humidity RH

75%, ambient temperature T>5°C.   

Maintenance 
period 

Three months 

Five years 

 

C.3.0:  ANTI-CORROSION  SUGGESTIONS  FOR  THE 
RACKING SYSTEM 

 

Suggestions for the racking system are provided below. 
The  warranty  does  not  cover  the  damage  to  the 
mounting system caused by corrosion if the mounting 
system  is  not  provided  by  Canadian  Solar.  The 
requirements  below  apply  to  two  main  mounting 
systems:  aluminum  alloy-based  racking  for  rooftops 
and  galvanized  steel-based  structures  for  ground-
mounted  solar  farms.  To  prevent  salt-mist  corrosion, 
Canadian  Solar  requires  strict  compliance  with  the 
following principles: 

 

Use 

approved 

corrosion-resistant 

materials (e.g. stainless steel SUS 316 or carbon 
steel with a hot-dip galvanized coating) for any 
racking  or  BOS  components  used  in  coastal 
areas.

 

 

Process  specifications  for  the  different 

components  must  comply  with  relevant 
international anti-corrosion standards.

 

 

Minimum coating thicknesses for hot-dip 

galvanized  and  anodizing  oxide  components 
must  comply  with  the  standard  minimum 
requirements stipulated in JIS8641 and JIS8601.

 

Process 

Minimum coating thickness 

Standard 

Hot-dip galvanizing 

(carbon steel) 

HDZ55 (76um) 

ISO 1461 

JIS8641 

Anodizing oxide 

(aluminum alloy) 

AA20 (20um) 

ISO 7599 

JIS8601 

 

Use  mounting  components  that  contain  the  same 
metals  or  metals  with  a  similar  electrochemical 

potential. The metal’s coating should also be taken into 
account.  There  may  be  a  big  difference  between  the 

Summary of Contents for CS6R-MB-AG

Page 1: ...For professional use only INSTALLATION MANUAL OF DOUBLE GLASS MODULE...

Page 2: ...0 MODULE INSTALLATION 6 5 1 MODULE WIRING 9 5 2 GROUNDING 12 6 0 MOUNTING INSTRUCTIONS 13 6 1 MOUNTING METHODS BOLTING 14 6 2 MOUNTING METHODS CLAMPING 16 6 3 INSERTION SYSTEMS 20 6 4 MOUNTING METHOD...

Page 3: ...ATION OF LIABILITY Canadian Solar shall not be held responsible for damages of any kind including without limitation bodily harm injury or damage to property in connection with handling PV modules sys...

Page 4: ...each module label Please refer to the datasheet or the product nameplate for the maximum system voltage Under certain conditions a module may produce more current or voltage than its Standard Test Con...

Page 5: ...ng exposed to moisture or sunlight like using connector endcaps Protect the package from damage In any circumstances pallets with landscape oriented module packaging shall not be stacked vertically mo...

Page 6: ...n modules under any circumstances Localized heavy loads may cause severe micro cracks at cell level which in turn may compromise module reliability and void Canadian Solar s warranty Do not change the...

Page 7: ...DITIONS PV modules are intended for use in general open air climates as defined in IEC 60721 2 1 Classification of environmental conditions Part 2 1 Environmental conditions appearing in nature Temper...

Page 8: ...umstances Only modules with similar electrical parameters should be connected in the same string to avoid or minimize mismatch effects in arrays To minimize risk in the event of an indirect lightning...

Page 9: ...back of the module This also allows condensation or moisture to dissipate According to UL 61730 any other specific clearance required for maintaining a system fire rating should prevail Detailed clear...

Page 10: ...tallation Portrait installation one row CS3W Cable length per lead 400 mm 280 mm CS3Y CS6W Cable length per lead 410 mm 290 mm CS7L CS7N Cable length per lead 460 mm 340 mm CS6R CS6RA Cable length per...

Page 11: ...stallation one row Leap frog for single axis tracker CS3W CS3Y Cable length 1850 mm 1850 mm CS6W Cable length 2000 mm 2000 mm The maximum distance between two adjacent module frames should be within 5...

Page 12: ...city complies with local regulations i e NEC 690 8 D CABLE AND CONNECTOR PROTECTION Secure the cables to the mounting system using UV resistant cable ties Protect exposed cables from damage by taking...

Page 13: ...onal engineer The mounting design and procedures must comply with all applicable local codes and requirements from all relevant authorities The system designer and installer are responsible for load c...

Page 14: ...X 1 25 Grade 8 8 5 16 18 Grade B7 galvanized or A2 70 stainless steel bolt and nut should be used Plain washer size should be M8 with outer diameter 16 mm The yield strength of bolt and nut should no...

Page 15: ...er four holes installation method A Inner four holes installation method B Middle four holes installation method A Middle four holes installation method B Outer four holes installation method A Outer...

Page 16: ...mounting rails shall be designed to limit as much as possible shade on module rear side cells Canadian Solar s warranty may be void in the cases where improper clamps or unsuitable installation metho...

Page 17: ...G CS3W PB AG 410 490 CS3Y MB AG CS3Y PB AG 300 600 400 550 CS6R H AG 400 550 450 500 CS6RA H AG 300 450 350 400 CS6W MB AG 300 600 400 500 CS7N MB AG CS7L MB AG 400 500 CS6R MB AG 300 600 400 500 6 2...

Page 18: ...Pa 3600 2400 4000 3200 4400 3200 4400 3600 A1 Range mm CS3W MB AG CS3W PB AG 410 490 CS3Y MB AG CS3Y PB AG 400 550 CS6W MB AG 400 500 CS6RA H AG 300 400 CS7N MB AG CS7L MB AG CS6R H AG 400 500 CS6R MB...

Page 19: ...2022 CSI Solar Co Ltd www csisolar com 6 2 5 Six clamps on long side of frame and rails perpendicularly to the long side frame Module Types Max Mechanical Load Pa 6000 3600 A3 A5 Range mm CS6RA H AG...

Page 20: ...gn of support structure Canadian Solar warranty may be void in cases where improper insertion systems or unsuitable installation methods are found When installing insertion profiles please take the fo...

Page 21: ...g for advice Tracker 1P Bolting method Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manufacturer M6 X 1 1 4 or M8 X 1 25 5 16 bolt and n...

Page 22: ...er 2P Bolting method Module type Mounting hole space mm Mounting hole location Plain washer outer diameter mm Test load Pa CS3W PB AG CS3W MB AG A1 A3 400 B1 B3 1155 B1 B2 A3 A4 16 1800 1600 B1 B2 B3...

Page 23: ...ng the potential electric shock hazard Cracked or broken modules represent an electric shock hazard due to leakage currents and the risk of shock is increased when modules are wet Before cleaning thor...

Page 24: ...ar recommends cleaning the soft dirt like dust on modules just with air pressure This technique can be applied as long as the method is efficient enough considering the existing conditions Method B We...

Page 25: ...0PB AG 410 39 1 10 49 47 6 11 06 25 CS3W 415PB AG 415 39 3 10 56 47 8 11 14 25 CS3W 420PB AG 420 39 5 10 64 48 0 11 26 25 CS3W 425PB AG 425 39 7 10 71 48 2 11 29 25 CS3W 430PB AG 430 39 9 10 78 48 4 1...

Page 26: ...12 43 31 2 13 28 25 CS6RA 330H AG 330 26 5 12 53 31 2 13 33 25 CS6RA 335H AG 335 26 6 12 63 31 2 13 38 25 CS6RA 340H AG 340 26 8 12 73 31 3 13 43 25 CS6RA 345H AG 345 26 9 12 83 31 3 13 48 25 CS6R 415...

Page 27: ...9 16 97 40 3 18 22 35 CS7L 580MB AG 580 34 1 17 02 40 5 18 27 35 CS7L 585MB AG 585 34 3 17 06 40 7 18 32 35 CS7L 590MB AG 590 34 5 17 11 40 9 18 37 35 CS7L 595MB AG 595 34 7 17 15 41 1 18 42 35 CS7L 6...

Page 28: ...ceeded 175 2 hours The operational module temperature is influenced by the environmental temperature but also by how the module is installed e g mounting distance to rooftop array size array spacing a...

Page 29: ...rtment or our local representatives for more information The reliability of photovoltaic modules strongly depends on their distance from the coastline Different coastal land areas are defined accordin...

Page 30: ...trochemical potentials of two different coating materials If mounting components consist of two metals with a big difference in electrochemical potential please add insulating washers e g bi metallic...

Page 31: ...f the mounting system is not provided by Canadian Solar The requirements below apply to two main mounting systems aluminum alloy based racking for rooftops and galvanized steel based structures for gr...

Page 32: ...allation and inspection requirements When applying coating materials workers must follow applicable health and safety legislation and apply all respective preventive and proactive measures described w...

Page 33: ...is released in April 2020 Rev 1 6 is released in May 2020 Rev 1 7 is released in December 2020 Rev 1 71 is released in December 2020 Rev 1 8 is released in March 2021 Rev 1 9 is released in June 2021...

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