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EN-Rev IM/GN-BM-EU/1.93 Copyright ©  August, 2021. CSI Solar Co., Ltd.

 

www.csisolar.com

 

CORRECT CONNECTION OF CONNECTORS 

 

Make  sure  that  all  connections  are  safe  and  properly 
mated. The PV connector should not be subject to stress 
from the exterior. Connectors should only be used to 
connect the circuit. They should never be used to turn 
the circuit on and off.   

 

Connectors are not waterproof when unmated. When 
installing modules, connector should be connected to 
each other as soon as possible or appropriate measures 
(like using connector endcaps) should be taken to avoid 
moisture and dust penetrating into the connector. 

 

Do not connect different connectors (brand and model) 
together. 

 

Do  not  clean  or  precondition  the  connectors  using 
lubricants or any unauthorized chemical substances. 

 

For CS6R and CS6RA modules, do not short-circuit the 
modules before full operation. 

USE OF SUITABLE MATERIALS 

 

Only use dedicated solar cable and suitable connectors 
(wiring  should  be  sheathed  in  a  sunlight-resistant 
conduit  or,  if  exposed,  should  itself  be  sunlight-
resistant)  that  meet  local  fire,  building  and  electrical 
regulations. Please ensure that all wiring is in perfect 
electrical and mechanical condition. 

 

Installers  may  only  use  single-conductor  cable  listed 
and labeled as PV wire which is 90°C wet rated in North 
America,  and  single  conductor  cable  with  a  cross 
section area of at least 4mm² (12 AWG), 90°C wet rated 
in  other  areas  (i.e.IEC  62930:  2017  approved),  with 
proper  insulation  which  is  able  to  withstand  the 
maximum  possible  system  open-circuit  voltage.  For 
CS7N and CS7L, Canadian Solar recommends the use of 
a copper wire of at least 6mm

2

 (10AWG) section. 

 

Only copper conductor material should be used. Select 
a  suitable conductor gauge to minimize voltage drop 
and ensure that the conductor ampacity complies with 
local regulations (i.e. NEC 690.8(D)). 

CABLE AND CONNECTOR PROTECTION 

 

Secure  the  cables  to  the  mounting  system  using  UV-
resistant  cable  ties.  Protect  exposed  cables  from 

damage by taking appropriate precautions (e.g. placing 
them inside a metallic raceway like EMT conduit). Avoid 
exposure to direct sunlight. 

 

A  minimum  bending  radius  of  60  mm  (2.36  in)  is 
required when securing the junction box cables to the 
racking system. 

 

Protect exposed connectors from weathering damage 
by taking appropriate precautions.  Avoid exposure to 
direct sunlight. 

 

Do not place connectors in locations where water could 
easily accumulate. 

5.2 GROUNDING 

 

For  grounding  requirements  in  North  America,  a 
module with exposed conductive parts is considered to 
comply  with  UL61730  only  when  it  is  electrically 
grounded  in  accordance  with  both  the  instructions 
presented below and the requirements of the National 
Electrical  Code.  Any  grounding  means  used  with 
Canadian Solar modules should be NRTL certified to UL 
467  and  UL  2703  standards.  Please  consult  our 
technical service team for the formal approval process. 

 

For grounding requirements in  other areas,  although 
the  modules  are  certified  to  Safety  Class  II,  we 
recommend  them  to  be  grounded  and  that  module 
installation  should  comply  with  all  applicable  local 
electrical  codes  and  regulations.  Minimum  size  of 
equipment grounding conductors for ground raceway 
and  equipment  from  NEC  690.8(D)  should  be 
considered. Grounding connections should be installed 
by  a  qualified  electrician.  Connect  module  frames 
together  using  adequate  grounding  cables:  we 
recommend using 4-14  mm²  (AWG 6-12) copper wire. 
Holes  provided  for  this  purpose  are  identified  with  a 
grounding  symbol 

 (IEC  61730-1).  All  conductive 

connection junctions must be firmly fixed. 

 

Do not drill any extra ground holes for convenience as 
this will void the modules warranty. 

 

All  bolts,  nuts,  flat  washers,  lock  washers  and  other 
relevant  hardware  should  be  made  of  stainless  steel, 
unless otherwise specified.   

 

Canadian Solar does not provide grounding hardware. 

Summary of Contents for CS3W-PB-AG Series

Page 1: ...For professional use only INSTALLATION MANUAL OF DOUBLE GLASS MODULE...

Page 2: ...NICAL ELECTRICAL SPECIFICATIONS 4 4 0 UNPACKING AND STORAGE 5 5 0 MODULE INSTALLATION 6 5 1 MODULE WIRING 9 5 2 GROUNDING 11 6 0 MOUNTING INSTRUCTIONS 12 6 1 MOUNTING METHODS BOLTING 13 6 2 MOUNTING M...

Page 3: ...on a regular basis 1 2 LIMITATION OF LIABILITY Canadian Solar shall not be held responsible for damages of any kind including without limitation bodily harm injury or damage to property in connection...

Page 4: ...tration above 0 1 weight by weight The copper ribbons used in our solar modules to interconnect solar cells use a thin solder coating layer that contains lead CAS no 7439 92 1 Under normal or reasonab...

Page 5: ...ghest 3 hour current average resulting from the simulated local simultaneous irradiances on the front and rear sides of the PV array accounting for elevation and orientation IscSTC the listed short ci...

Page 6: ...ing of modules should be limited to no more than 12 modules and frames should be aligned with one another on the pile Do not place excessive loads on the module or twist the module Do not carry module...

Page 7: ...nsidered acceptable for use with Canadian Solar modules provides the mounting system does not violate any other requirements of this manual Any mounting system limitations on inclination or accessorie...

Page 8: ...lel if an appropriate and certified over current protection device is installed in series within each string And it shall be ensured in the PV system design that the reverse current of any particular...

Page 9: ...e the connectors For double glass modules Canadian Solar offers several cable length options to match various system configurations which are shown in table 2 On below figures bold lines represent cab...

Page 10: ...umper cable CS6R Cable length 410 mm 290 mm 1500 mm jumper cable CS6RA Cable length 410 mm 290 mm 1100 mm jumper cable Note Modules in adjacent rows need to be rotated 180 degrees for proper installat...

Page 11: ...lations i e NEC 690 8 D CABLE AND CONNECTOR PROTECTION Secure the cables to the mounting system using UV resistant cable ties Protect exposed cables from damage by taking appropriate precautions e g p...

Page 12: ...y with all applicable local codes and requirements from all relevant authorities The loads described in this manual correspond to test loads For installations complying with UL 61730 and IEC 61215 2 2...

Page 13: ...be M8 with outer diameter 16 mm The yield strength of bolt and nut should not be less than 450MPa Suitable bolt length should be chosen based on actual module frame height For bifacial module with 30...

Page 14: ...lation method B Installation Method Module Types Inner four holes installation method A Inner four holes installation method B Middle four holes installation method A Middle four holes installation me...

Page 15: ...ounting rails shall be designed to limit as much as possible shade on module rear side cells Canadian Solar s warranty may be void in cases where improper clamps or unsuitable installation methods are...

Page 16: ...Max Mechanical Load Pa 3600 2400 5400 2400 5400 3600 A Range mm CS3W 410 490 CS3Y 300 600 400 550 CS6R 400 550 450 500 CS6RA 300 450 350 400 CS6W 300 600 400 500 CS7N CS7L 400 500 6 2 2 Clamp mountin...

Page 17: ...he long side frame Module Types Max Mechanical Load Pa 3600 2400 3800 3200 4000 3200 4400 3200 4400 3600 A1 Range mm CS3W 410 490 CS3Y 400 550 CS6W 400 500 CS6RA 300 400 CS7N CS7L CS6R 400 500 6 2 4 F...

Page 18: ...opyright August 2021 CSI Solar Co Ltd www csisolar com 6 2 5 Six clamps on long side of frame and rails perpendicularly to the long side frame Module Types Max Mechanical Load Pa 6000 3600 A3 A5 Range...

Page 19: ...r design of support structure Canadian Solar warranty may be void in cases where improper insertion systems or unsuitable installation methods are found When installing insertion profiles please take...

Page 20: ...ethod Install and tighten the module clamps to the mounting rails using the torque stated by the mounting hardware manufacturer M6 X 1 1 4 bolt and nut are used for this bolting method Tightening torq...

Page 21: ...600 CS7N MB AG 400 40 1500 1500 Tracker 2P Bolting method Module type Mounting hole space mm Mounting hole location Plain washer outer diameter mm Test load Pa CS3W PB AG CS3W MB AG A1 A3 400 B1 B3 11...

Page 22: ...potential electric shock hazard Cracked or broken modules represent an electric shock hazard due to leakage currents and the risk of shock is increased when modules are wet Before cleaning thoroughly...

Page 23: ...ith low mineral content Near neutral pH water The maximum water pressure recommended is 4 MPa 40 bar CLEANING METHODS Method A Compressed Air Canadian Solar recommends cleaning the soft dirt like dust...

Page 24: ...0PB AG 410 39 1 10 49 47 6 11 06 25 CS3W 415PB AG 415 39 3 10 56 47 8 11 14 25 CS3W 420PB AG 420 39 5 10 64 48 0 11 26 25 CS3W 425PB AG 425 39 7 10 71 48 2 11 29 25 CS3W 430PB AG 430 39 9 10 78 48 4 1...

Page 25: ...A 320H AG 320 26 4 12 20 31 2 13 00 26 4 CS6RA 325H AG 325 26 6 12 26 31 4 13 09 26 6 CS6RA 330H AG 330 26 8 12 32 31 6 13 15 26 8 CS6RA 335H AG 335 27 1 12 38 31 9 13 21 27 1 CS6R 405H AG 405 33 5 12...

Page 26: ...15 41 1 18 42 35 CS7L 600MB AG 600 34 9 17 20 41 3 18 47 35 CS7L 605MB AG 605 35 1 17 25 41 5 18 52 35 CS7L 610MB AG 610 35 3 17 29 41 7 18 57 35 CS7N 630MB AG 630 37 1 16 99 44 2 18 23 35 2384 x 130...

Page 27: ...aken on hourly basis or even more frequently For a standard year the 98th percentile temperature would be met or exceeded 175 2 hours The operational module temperature is influenced by the environmen...

Page 28: ...ember 2019 Rev 1 4 is released in December 2019 Rev 1 5 is released in April 2020 Rev 1 6 is released in May 2020 Rev 1 7 is released in December 2020 Rev 1 71 is released in December 2020 Rev 1 8 is...

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